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Z Master 74916
Toro Z Master 74916 Manuals
Manuals and User Guides for Toro Z Master 74916. We have
3
Toro Z Master 74916 manuals available for free PDF download: Service Manual, Operator's Manual
Toro Z Master 74916 Service Manual (188 pages)
Brand:
Toro
| Category:
Lawn Mower
| Size: 6.42 MB
Table of Contents
Table of Contents
4
1 Safety Information
8
General Information
8
Think Safety First
8
2 Specifications
10
Torque Specifications
10
Standard Torque for Dry, Zinc Plated & Steel Fasteners (Inch Series)
11
Standard Torque for Dry, Zinc & Steel Fasteners (Metric Fasteners)
12
Other Torque Specifications
13
Equivalents & Conversions
14
Decimal & Millimeter Equivalents
14
U.S. to Metric Conversions
15
G3 3000/5000/6000 Series Specifications
16
G3 3000/5000/6000 Series Specifications Cont
17
Dimensions
19
Commercial 3000 Series
19
G3/Professional 5000 Series
19
Dimensions
20
G3/Professional 6000 Series
20
Dimensions
21
G3/Professional 6000 Series Cont
21
3 Chassis
22
Caster Fork Assembly Replacement
22
Caster Fork Assembly Removal
22
Caster Bearing Replacement
23
Caster Fork Assembly Installation
25
Front Wheel Bearing Replacement
26
Front Wheel Bearing Removal
26
Front Wheel Bearing Installation
28
Fuel Tank Replacement
30
Fuel Tank Removal
30
Fuel Tank Installation
33
Throttle Control Assembly Replacement (Kohler EFI Engine)
35
Throttle Control Assembly Removal
35
Throttle Control Assembly Installation
37
Park Brake Handle Assembly Replacement (2012 & Later)
39
Park Brake Handle Removal (2012 & Later)
39
Park Brake Handle Installation (2012 & Later)
41
Park Brake Cable Replacement (2011 & Prior)
42
Left Park Brake Cable Removal (2011 & Prior)
42
Left Park Brake Cable Installation (2011 & Prior)
45
Right Park Brake Cable Removal (2011 & Prior)
48
Right Park Brake Cable Installation (2011 & Prior)
50
Adjusting the Parking Brake
53
Park Brake Cable Replacement (2012 & Later)
55
Left Park Brake Cable Removal (2012 & Later)
55
Left Park Brake Cable Installation (2012 & Later)
58
Right Park Brake Cable Removal (2012 & Later)
62
Right Park Brake Cable Installation (2012 & Later)
65
Brake Caliper Replacement
68
Brake Caliper Removal
68
Brake Caliper Installation
70
Motion Control Damper Replacement
72
Motion Control Damper Removal
72
Motion Control Damper Installation
73
Adjusting the Motion Control Damper
73
Adjusting the Motion Control Neutral Lock Pivot
74
Adjusting the Control Handle Position
74
Motion Control Assembly Replacement
75
Motion Control Assembly Removal
75
Motion Control Assembly Installation
79
4 Engine
84
Engine Replacement
84
Engine Removal
84
Engine Installation
90
5 Hydraulic System
96
Hydrostatic Pump Removal
96
G3 UHT Transmission Replacement (2009 through 2011 Models)
96
G3 UHT Transmission Removal (2009 - 2011 Models)
96
G3 UHT Transmission Installation (2009 - 2011 Models)
104
Burnishing the Brake
115
UHT Transmission Replacement (2012 & Later Models)
118
UHT Transmission Removal (2012 & Later Models)
118
UHT Transmission Installation (2012 & Later Models)
123
Wheel Hub Slotted Nut Installation
127
Adjusting the Motion Control Linkage (Neutral Adjustment)
129
Checking the Hydraulic Oil
131
Flow Test Instructions
132
Hydraulic Pump Drive Belt Replacement
135
Using the Drive Wheel Release Valves
136
6 Mower Decks
138
Mower Belt Replacement
138
Mower Belt Removal
138
Mower Belt Installation
139
Mower Deck Replacement
140
Mower Deck Removal
140
Extension Spring Adjustment (2010 - 2012 Models)
143
Mower Spindle Replacement
144
Mower Spindle Removal (2009 Model G3 Series Units)
144
Mower Spindle Installation (2009 Model G3 Series Units)
145
Mower Spindle Disassembly (2009 Model G3 Series Units)
146
Mower Spindle Assembly (2009 Model G3 Series Units)
149
Mower Spindle Replacement (2010 & Later Model G3, 3000/5000/6000 Series Units)
153
Mower Spindle Removal (2010 & Later Model G3, 3000/5000/6000 Series Units)
153
Mower Spindle Installation (2010 & Later Model G3, 3000/5000/6000 Series Units)
154
Mower Decks Cont
154
Mower Spindle Disassembly (2010 & Later Model G3, 3000/5000/6000 Series Units)
155
Mower Spindle Assembly (2010 & Later Model G3, 3000/5000/6000 Series Units)
157
Leveling the Mower Deck
160
Servicing the Cutting Blades
164
Before Inspecting or Servicing the Blades
164
Inspecting the Blades
165
Checking for Bent Blades
165
Removing the Blades
166
Sharpening the Blades
167
Installing the Blades
167
Electric PTO Clutch Replacement
168
Electric PTO Clutch Removal
168
Electric PTO Clutch Installation
169
Using the Clutch Shim
170
Removing the Clutch Shim
170
Safety Check
172
7 Electrical
174
General
174
Relay
174
Purpose
174
Location
174
How It Works
174
Testing
175
PTO Switch
176
Purpose
176
Location
176
How It Works
176
Testing
176
Ignition Switch
178
Purpose
178
Location
178
How It Works
178
Testing
178
Park Brake Switch
179
Purpose
179
Location
179
How It Works
179
Testing
179
Seat Switch
180
Purpose
180
Location
180
How It Works
180
Testing
180
Neutral Safety Switch
181
Purpose
181
Location
181
How It Works
181
Testing
181
TVS Diode
182
Purpose
182
Location
182
How It Works
182
Testing
182
Fuel Sender
183
Purpose
183
Location
183
How It Works
183
Testing
183
Fuel/Hour Meter
184
Purpose
184
Location
184
How It Works
184
Testing
185
Electric PTO Clutch
185
Purpose
185
Location
185
How It Works
185
Coil Resistance Measurement
185
Measuring Clutch Current Draw
186
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Toro Z Master 74916 Operator's Manual (68 pages)
Riding Mower with 60in TURBO FORCE Side Discharge Mower
Brand:
Toro
| Category:
Lawn Mower
| Size: 5.29 MB
Table of Contents
Side Discharge
1
Introduction
2
Table of Contents
3
Safety
4
Safe Operating Practices
4
Slope Operation
5
Maintenance and Storage
5
Slope Indicator
6
Figure
6
Safety and Instructional Decals
7
Product Overview
12
Controls
12
Specifications
13
Operation
14
Adding Fuel
14
Checking the Engine Oil Level
15
Breaking in a New Machine
15
Using the Rollover Protection System (ROPS)
16
Think Safety First
16
Operating the Parking Brake
17
Operating the Mower Blade Control Switch (PTO)
18
Operating the Throttle
18
Operating the Choke
18
Operating the Ignition Switch
19
Using the Fuel Shut-Off Valve
19
Starting and Stopping the Engine
19
Stopping the Engine
20
The Safety Interlock System
21
Driving Forward or Backward
21
Stopping the Machine
23
Adjusting the Height of Cut
23
Adjusting the Anti-Scalp Rollers
24
Adjusting the Flow Baffle Cam Locks
25
Positioning the Flow Baffle
25
Positioning the Seat
26
Unlatching the Seat
26
Using the Drive Wheel Release Valves
26
Using the Side Discharge
27
Transporting Machines
27
Loading Machines
28
Operating Tips
28
Cutting Speed
29
Blade Maintenance
29
Maintenance
30
Recommended Maintenance Schedule(S)
30
Lubrication
31
Greasing and Lubrication
31
Where to Grease the Mower
31
Lubricate Caster Wheel Hubs
32
Engine Maintenance
33
Servicing the Air Cleaner
33
Servicing the Engine Oil
34
Changing the Engine Oil
35
Changing the Engine Oil Filter
36
Servicing the Spark Plug
37
Check Spark Arrester (if Equipped)
38
Fuel System Maintenance
39
Replacing the Fuel Filter
39
Servicing the Fuel Tank
39
Electrical System Maintenance
40
Servicing the Battery
40
Installing the Battery
41
Charging the Battery
41
Servicing the Fuses
42
Drive System Maintenance
42
Checking the Seat Belt
42
Checking the Rollover Protection System (ROPS) Knobs
42
Adjusting the Tracking
43
Checking the Tire Pressure
43
Checking the Wheel Hub Slotted Nut
43
Adjusting the Caster Pivot Bearing
44
Using the Clutch Shim
44
Cooling System Maintenance
46
Cleaning the Engine Screen and Engine Oil Cooler
46
Cleaning the Engine Cooling Fins and Shrouds
46
Check and Clean the Hydraulic Unit Shrouds
47
Brake Maintenance
48
Adjusting the Parking Brake
48
Belt Maintenance
49
Inspecting the Belts
49
Replacing the Mower Belt
49
Replacing the Hydraulic Pump Drive Belt
50
Controls System Maintenance
51
Adjusting the Control Handle Position
51
Adjusting the Motion Control Linkage
51
Adjusting the Motion Control Damper
52
Adjusting the Motion Control Neutral Lock Pivot
52
Hydraulic System Maintenance
53
Servicing the Hydraulic System
53
Mower Deck Maintenance
55
Leveling the Mower Deck
55
Servicing the Cutting Blades
57
Removing the Blades
58
Removing the Mower Deck
60
Replacing the Grass Deflector
61
Cleaning
62
Cleaning under the Mower
62
Waste Disposal
62
Storage
62
Cleaning and Storage
62
Troubleshooting
64
Schematics
66
Conditions and Products Covered
68
Instructions for Obtaining Warranty Service
68
Owner Responsibilities
68
Items and Conditions Not Covered
68
General Conditions
68
Countries Other than the United States or Canada
68
Toro Z Master 74916 Operator's Manual (68 pages)
with 60in or 72in TURBO FORCE Side Discharge Mower
Brand:
Toro
| Category:
Lawn Mower
| Size: 5.64 MB
Table of Contents
Introduction
2
Table of Contents
3
Safety
4
Safe Operating Practices
4
Slope Indicator
6
Safety and Instructional Decals
7
Product Overview
12
Controls
12
Specifications
13
Operation
14
Adding Fuel
14
Checking the Engine Oil Level
15
Breaking in a New Machine
15
Using the Rollover Protection System (ROPS)
15
Think Safety First
16
Operating the Parking Brake
17
Operating the Mower Blade Control Switch (PTO)
17
Operating the Throttle
17
Operating the Choke
18
Operating the Ignition Switch
18
Using the Fuel Shut-Off Valve
18
Starting and Stopping the Engine
18
The Safety Interlock System
20
Driving Forward or Backward
20
Stopping the Machine
21
Adjusting the Height of Cut
22
Adjusting the Anti-Scalp Rollers
23
Adjusting the Flow Baffle Cam Locks
24
Positioning the Flow Baffle
24
Positioning the Seat
25
Unlatching the Seat
25
Changing the Seat Suspension
25
Using the Drive Wheel Release Valves
25
Using the Side Discharge
26
Transporting Machines
26
Loading Machines
27
Operating Tips
28
Maintenance
29
Recommended Maintenance Schedule(S)
29
Lubrication
30
Greasing and Lubrication
30
Where to Grease the Mower
30
Lubricate Caster Wheel Hubs
31
Engine Maintenance
32
Servicing the Air Cleaner
32
Servicing the Engine Oil
33
Servicing the Spark Plug
36
Check Spark Arrester (if Equipped)
37
Fuel System Maintenance
38
Replacing the Fuel Filter
38
Servicing the Fuel Tank
38
Electrical System Maintenance
39
Servicing the Battery
39
Servicing the Fuses
40
Drive System Maintenance
41
Checking the Seat Belt
41
Checking the Rollover Protection System (ROPS) Knobs
41
Adjusting the Tracking
41
Checking the Tire Pressure
41
Checking the Wheel Lug Nuts
42
Checking the Wheel Hub Slotted Nut
42
Adjusting the Caster Pivot Bearing
42
Using the Clutch Shim
43
Cooling System Maintenance
45
Cleaning the Engine Screen and Engine Oil Cooler
45
Cleaning the Engine Cooling Fins and Shrouds
45
Check and Clean the Hydraulic Unit Shrouds
45
Brake Maintenance
46
Adjusting the Parking Brake
46
Belt Maintenance
47
Inspecting the Belts
47
Replacing the Mower Belt
47
Replacing the Hydraulic Pump Drive Belt
48
Controls System Maintenance
49
Adjusting the Control Handle Position
49
Adjusting the Motion Control Linkage
50
Adjusting the Motion Control Damper
51
Adjusting the Motion Control Neutral Lock Pivot
51
Hydraulic System Maintenance
52
Servicing the Hydraulic System
52
Mower Deck Maintenance
54
Leveling the Mower Deck
54
Servicing the Cutting Blades
56
Removing the Mower Deck
58
Replacing the Grass Deflector
59
Cleaning
60
Cleaning under the Mower
60
Waste Disposal
60
Storage
60
Cleaning and Storage
60
Troubleshooting
62
Schematics
64
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