Toro Reelmaster 3555-D Lightweight Mower Manuals

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Toro Reelmaster 3555-D Service Manual

Toro Reelmaster 3555-D Service Manual (338 pages)

Brand: Toro | Category: Lawn Mower | Size: 19.61 MB

Table of Contents

This Page Is Intentionally Blank.

7
- Table of Contents
  7
- Chapter 1 -- Safety
  10
- General Safety Instructions
  10
  - Before Operating
    10
    
    While Operating
    10
    
    Maintenance and Service
    11
- Jacking Instructions
  12
- Safety and Instruction Decals
  12
Chapter 2 Product Records and Maintenance

13
- Maintenance
  13
- Product Records
  13
- Equivalents and Conversions
  14
  - Product Records
    14
- Torque Specifications
  15
  - Fastener Identification
    15
    
    Using a Torque Wrench with an Offset Wrench
    15
    
    Conversion Factors
    18
    
    Other Torque Specifications
    18
Chapter 3 Kubota Diesel Engine

19
- Specifications
  20
- General Information
  21
  - Kubota Workshop Manual
    21
    
    Operator's Manual
    21
- Service and Repairs
  22
  - Air Cleaner and Muffler
    22
    
    Fuel System
    24
    
    Radiator and Oil Cooler Assembly
    26
    
    Engine
    28
Chapter 4 Hydraulic System

33
- Specifications
  34
- General Information
  35
  - Operator's Manual
    35
    
    Relieving Hydraulic System Pressure
    35
    
    Traction Circuit Component Failure
    35
    
    Hydraulic Hoses
    36
    
    Hydraulic Hose and Tube Installation
    37
    
    Hydraulic Fitting Installation
    38
- Special Tools
  40
- Hydraulic Schematics
  46
- Hydraulic Flow Diagrams
  48
  - Traction Circuit
    50
    
    Cutting Unit Circuit
    53
    
    Lift Circuit
    55
    
    Steering Circuit
    58
- Troubleshooting
  60
  - General Hydraulic System Problems
    60
    
    Traction Circuit Problems
    61
    
    Lift Circuit Problems
    62
    
    Steering Circuit Problems
    63
    
    Mow Circuit Problems
    64
- Testing
  65
  - Traction Circuit Testing Charge Pressure Test
    68
    
    Wheel Motor Efficiency Tests
    70
    
    Piston Pump/Hydrostat Flow and Relief Pressure Test
    74
    
    Cutting Unit Circuit Testing Pressure Test
    79
    
    Reel Motor Efficiency/Case Drain Test
    79
    
    Proportional Relief Valve (PRV)
    85
    
    Pressure Test
    91
    
    Steering/Lift Circuit Testing Gear Pump (P2) Flow Test
    91
    
    Steering Relief Valve Pressure Test
    94
    
    Steering Control Valve and Steering Cylinder Test
    96
- Adjustments
  98
  - Adjust Control Manifold Relief Valves
    98
- Service and Repairs
  99
  - General Precautions for Removing and Installing Hydraulic System Components
    99
  - Check Hydraulic Lines and Hoses
    100
  - Priming Hydraulic Pumps
    100
  - Flush Hydraulic System
    101
  - Filtering Closed−Loop Traction Circuit
    102
  - Charge Hydraulic System
    103
  - Hydraulic Tank
    104
  - Radiator and Oil Cooler Assembly
    106
  - Hydraulic Pump Assembly
    108
  - Piston Pump/Hydrostat
    112
  - Piston Pump/Hydrostat Service
    116
  - Gear Pump
    119
  - Gear Pump Service
    122
  - Front Wheel Motors
    124
  - Rear Wheel Motor
    126
  - Wheel Motor Service
    128
  - Cutting Unit Reel Motor
    130
  - Cutting Unit Reel Motor Service
    132
  - Cutting Unit Reel Motor Service (Reelmaster 3575−D)
    136
  - Mow Control Manifold
    140
  - Mow Control Manifold Service
    142
  - Lift Control Manifold
    146
  - Lift Control Manifold Service (Reelmaster 3550−D)
    148
  - Lift Control Manifold Service
    150
  - Control Manifold Cartridge Valve Service
    152
  - Steering Control Valve
    154
  - Steering Control Valve Service
    156
  - Steering Cylinder
    158
  - Steering Cylinder Service
    160
  - Front Lift Cylinders
    162
  - Rear Lift Cylinders
    164
  - Lift Cylinder Service
    166
Chapter 5 Electrical System

171
- General Information
  172
  - Operator's Manual
    172
    
    Can−Bus Communications
    172
- Electrical Schematic
  173
- Special Tools
  174
- Troubleshooting
  176
  - Diagnostic Light
    176
    
    Diagnostic Display
    179
    
    Starting Problems
    184
    
    General Run and Transport Problems
    186
    
    Cutting Unit Operating Problems
    187
- Electrical System Quick Checks
  188
  - Charging System Test
    188
    
    Glow Plug System Test
    188
    
    Check Operation of Interlock Switches
    189
- Adjustments
  190
  - Neutral Switch
    190
    
    Parking Brake Switch
    191
    
    Turn Around Switch (RM 3555−D/3575−D)
    192
    
    Mow/Transport Switch
    193
- Component Testing
  194
  - Ignition Switch
    194
    
    Main Power Relay
    195
    
    Fuses
    196
    
    Fusible Links
    197
  - Parking Brake Switch
    200
  - Neutral Switch
    201
  - Lower/Raise Joystick Switches
    202
  - Reel Enable/Disable Switch
    203
  - Mow/Transport Switch
    204
  - Seat Switch
    205
  - Backlap Switch
    206
  - Turn Around Switch (RM 3555−D/3575−D)
    207
  - Engine Temperature Sender
    208
  - Start Relay
    209
  - Fuel Stop Solenoid
    211
  - Fuel Pump
    212
  - Glow Relay
    213
  - Hydraulic Solenoid Valve Coils
    215
  - Indicator Lights
    217
  - Can−Bus Termination Resistors
    218
  - Hour Meter
    218
  - Oil Pressure Switch
    219
  - Worklight Switch
    220
- Service and Repairs
  221
  - Battery Storage
    221
  - Battery Care
    221
  - Battery Service
    222
  - Cartridge Valve Coil Replacement
    225
  - Worklight Bulb Replacement
    226
Chapter 6 Chassis

227
- Special Tools
  228
- Specifications
  228
- Adjustments
  229
  - Adjust Brakes
    229
- Service and Repairs
  230
  - Operator Seat
    230
    
    Front Wheels and Brakes
    232
    
    Rear Fork and Wheel
    236
    
    Brake Lever Linkages
    238
    
    Steering Column
    240
Chapter 7 Dpa Cutting Units

251
- Specifications
  252
- Cutting Unit Operator's Manual
  253
  - Cutting Unit Removal and Installation
    253
- General Information
  253
- Special Tools
  255
- Factors that Can Affect Cutting Performance
  260
- Set up and Adjustments
  263
  - Characteristics
    263
    
    Leveling Rear Roller
    264
- Service and Repairs
  265
  - Cutting Unit Reel Motor
    265
    
    Backlapping
    267
    
    Bedbar Assembly
    268
    
    Bedknife Replacement and Grinding
    270
    
    Bedbar Adjuster Service
    272
    
    Reel Assembly
    274
    
    Reel Assembly Service
    279
    
    Preparing Reel for Grinding
    281
    
    Front Roller
    282
    
    Rear Roller
    283
    
    Roller Service
    284
    
    Rear Roller Brush (Optional)
    286
Chapter 8 Belt Driven Groomer (Optional)

289
- Grooming Performance
  290
- Troubleshooting
  291
- Service and Repairs
  292
  - Groomer Drive Belt Replacement
    292
    
    Groomer Plate Assembly
    294
    
    Groomer Reel
    298
    
    Groomer Reel Service
    300
    
    Height Adjuster Assembly
    302
Chapter 9 Universal Groomer (Optional)

303
- Grooming Performance
  304
- Troubleshooting
  305
- Service and Repairs
  306
  - Gear Box Assembly
    308
  - Idler Assembly
    314
  - Groomer Reel
    316
  - Groomer Reel Service
    317
  - Grooming Brush (Optional)
    319
  - Height Adjuster Assembly
    320
- Chapter 10 -- Foldout Drawings
  323
- Electrical Schematics
  323
- Hydraulic Schematics
  323
- Wire Harnesses
  323
  - Foldout Drawings
    324
  - Electrical Drawing Designations
    324
    
    Reelmaster 3550--D
    325
    
    Reelmaster 3555--D/3575--D
    326
    
    Reelmaster 3550--D (Machines below Serial Number 316000300)
    327
    
    Reelmaster 3550--D/3555--D/3575--D
    328

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