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FR-E740EC
Mitsubishi Electric FR-E740EC Manuals
Manuals and User Guides for Mitsubishi Electric FR-E740EC. We have
1
Mitsubishi Electric FR-E740EC manual available for free PDF download: Instruction Manual
Mitsubishi Electric FR-E740EC Instruction Manual (320 pages)
FR-E740-016 to 300 - EC; FR-E720S-008 to 110 - EC
Brand:
Mitsubishi Electric
| Category:
Inverter
| Size: 20.56 MB
Table of Contents
Instruction Manual
1
Table of Contents
6
1 Outline
13
Product Checking and Parts Identification
14
Inverter and Peripheral Devices
15
Specifications
15
Peripheral Devices
16
Removal and Reinstallation of the Cover
17
Front Cover
17
Wiring
17
Wiring Cover
19
Installation of the Inverter and Enclosure Design
20
Inverter Installation Environment
20
Cooling System Types for Inverter Panel
22
Inverter Placement
23
2 Wiring
25
Terminal Connection Diagram
26
Main Circuit
26
Control Circuit
26
Main Circuit Terminal Specifications
27
Specification of Main Circuit Terminal
27
Terminal Arrangement of the Main Circuit Terminal, Power Supply and the Motor Wiring
28
Cables and Wiring Length
29
Control Circuit Specifications
32
Standard Control Circuit Terminal
32
Connection of Stand-Alone Option Unit
32
Changing the Control Logic
35
Wiring of Control Circuit
37
Wiring Instructions
38
Connection to the PU Connector
39
Connection of Stand-Alone Option Unit
41
Connection of a Dedicated External Brake Resistor (MRS Type, FR-ABR)
41
Connection of the Brake Unit (FR-BU2)
43
Connection of the High Power Factor Converter (FR-HC)
44
Installation of Power Factor Improving Reactor
44
Connection of the Power Regeneration Common Converter (FR-CV)
45
Connection of a DC Reactor (FR-HEL)
45
3 Precautions for Use of the Inverter
47
EMC and Leakage Currents
48
Leakage Currents and Countermeasures
48
EMC Measures
50
Power Supply Harmonics
52
Installation of Power Factor Improving Reactor
53
Power-OFF and Magnetic Contactor (MC)
54
Inverter-Driven 400V Class Motor
55
Precautions for Use of the Inverter
56
Failsafe of the System Which Uses the Inverter
58
4 Parameters
61
Operation Panel
62
Names and Functions of the Operation Panel
62
Basic Operation (Factory Setting)
63
Easy Operation Mode Setting (Easy Setting Mode)
64
Change the Parameter Setting Value
65
Setting Dial Push
65
Parameter List
66
Control Mode
75
Change the Control Method (Pr. 80, Pr. 81, Pr. 800)
79
Adjust the Output Torque (Current) of the Motor
80
Manual Torque Boost (Pr. 0, Pr. 46)
80
Advanced Magnetic Flux Vector Control (Pr. 71, Pr. 80, Pr. 81, Pr.89, Pr. 800)
81
General-Purpose Magnetic Flux Vector Control (Pr. 71, Pr. 80, Pr. 81, Pr. 800)
84
Slip Compensation (Pr. 245 to Pr. 247)
86
Stall Prevention Operation (Pr. 22, Pr. 23, Pr. 48, Pr. 66, Pr. 156, Pr. 157, Pr. 277)
87
Limit the Output Frequency
91
Maximum/Minimum Frequency (Pr. 1, Pr. 2, Pr. 18)
91
Avoid Mechanical Resonance Points (Frequency Jumps) (Pr. 31 to Pr. 36)
92
Set V/F Pattern
93
Base Frequency, Voltage (Pr. 3, Pr. 19, Pr. 47)
93
Load Pattern Selection (Pr. 14)
95
Frequency Setting by External Terminals
97
Operation by Multi-Speed Operation (Pr. 4 to Pr. 6, Pr. 24 to Pr. 27, Pr. 232 to Pr. 239)
97
Jog Operation (Pr. 15, Pr. 16)
99
Remote Setting Function (Pr. 59)
101
Setting of Acceleration/Deceleration Time and Acceleration/ Deceleration Pattern
104
Setting of the Acceleration and Deceleration Time (Pr. 7, Pr. 8, Pr. 20, Pr. 21, Pr. 44, Pr. 45, Pr. 147)
104
Starting Frequency and Start-Time Hold Function (Pr. 13, Pr. 571)
107
Acceleration/Deceleration Pattern (Pr. 29)
108
Shortest Acceleration/Deceleration (Automatic Acceleration/Deceleration) (Pr. 61 to Pr. 63, Pr. 292, Pr. 293)
109
Selection and Protection of a Motor
111
Motor Overheat Protection (Electronic Thermal O/L Relay) (Pr. 9, Pr. 51)
111
Applied Motor (Pr. 71, Pr. 450)
113
To Exhibit the Best Performance of the Motor Performance (Offline Auto Tuning) (Pr. 71, Pr. 80 to Pr. 84, Pr. 90 to Pr. 94, Pr. 96, Pr. 859)
115
Motor Brake and Stop Operation
123
DC Injection Brake (Pr. 10 to Pr. 12)
123
Selection of a Regenerative Brake (Pr. 30, Pr. 70)
124
Stop Selection (Pr. 250)
126
Stop-On Contact Control Function (Pr. 6, Pr. 48, Pr. 270, Pr. 275, Pr. 276)
127
Brake Sequence Function (Pr. 278 to Pr. 283, Pr. 292)
129
Connection Diagram
129
Function Assignment of External Terminal and Control
133
Input Terminal Function Selection (Pr. 178 to Pr. 184)
133
Inverter Output Shutoff Signal (MRS Signal, Pr. 17)
135
Condition Selection of Function Validity by Second Function Selection Signal (RT)
136
Start Signal Operation Selection (STF, STR, STOP Signal, Pr. 250)
137
Output Terminal Function Selection (Pr. 190 to Pr. 192)
139
Detection of Output Frequency (SU, FU Signal, Pr. 41 to Pr. 43)
143
Output Current Detection Function (Y12 Signal, Y13 Signal, Pr. 150 to Pr. 153)
144
Remote Output Selection (REM Signal, Pr. 495 to Pr. 497)
146
Monitor Display and Monitor Output Signal
147
Speed Display and Speed Setting (Pr. 37)
147
Monitor Display Selection of DU/PU and Terminal am (Pr. 52, Pr.158, Pr. 170, Pr. 171, Pr. 268, Pr. 563, Pr. 564)
148
Reference of the Terminal am (Analog Voltage Output) (Pr. 55, Pr. 56)
153
Terminal am Calibration (Calibration Parameter Pr. 645, C1 (Pr.901))
154
Operation Selection at Power Failure and Instantaneous Power Failure
156
Automatic Restart after Instantaneous Power Failure/Flying Start (Pr. 30, Pr. 57, Pr. 58, Pr. 96, Pr. 162, Pr. 165, Pr. 298, Pr. 299, Pr. 611)
156
Power-Failure Deceleration Stop Function (Pr. 261)
162
Parameter Setting
162
Operation Setting at Fault Occurrence
164
Retry Function (Pr. 65, Pr. 67 to Pr. 69)
164
Input/Output Phase Loss Protection Selection (Pr. 251, Pr. 872)
166
Earth (Ground) Fault Detection at Start (Pr. 249)
166
Energy Saving Operation
167
Optimum Excitation Control (Pr. 60)
167
Motor Noise, EMI Measures, Mechanical Resonance
168
PWM Carrier Frequency and Soft-PWM Control (Pr. 72, Pr. 240)
168
Speed Smoothing Control (Pr. 653)
169
Frequency Setting by Analog Input (Terminal 2, 4)
170
Analog Input Selection (Pr. 73, Pr. 267)
170
Response Level of Analog Input and Noise Elimination (Pr. 74)
172
Bias and Gain of Frequency Setting Voltage (Current) (Pr. 125, Pr. 126, Pr. 241, C2 (Pr. 902) to C7 (Pr. 905))
173
Misoperation Prevention and Parameter Setting Restriction
178
Reset Selection/Disconnected PU Detection/Pu Stop Selection (Pr. 75)
178
Parameter Write Disable Selection (Pr. 77)
178
Parameter Write Disable Selection (Pr. 77)
181
Reverse Rotation Prevention Selection (Pr. 78)
182
Extended Parameter Display and User Group Function (Pr. 160, Pr. 172 to Pr. 174)
182
Selection of Operation Mode and Operation Location
185
Operation Mode Selection (Pr. 79)
185
Operation Mode at Power-ON (Pr. 79, Pr. 340)
195
Start Command Source and Frequency Command Source During Communication Operation (Pr. 338, Pr. 339, Pr. 550, Pr. 551)
196
Communication Operation and Setting
202
Wiring and Configuration of PU Connector
202
Initial Settings and Specifications of RS-485 Communication (Pr. 117 to Pr. 120, Pr. 123, Pr. 124, Pr. 549)
205
Operation Selection at Communication Error Occurrence (Pr. 121, Pr. 122, Pr. 502)
206
Communication EEPROM Write Selection (Pr. 342)
209
Mitsubishi Inverter Protocol (Computer Link Communication)
210
Run Command
220
Modbus RTU Communication Specifications (Pr. 117, Pr. 118, Pr. 120, Pr. 122, Pr. 343, Pr. 502, Pr. 549)
221
USB Communication (Pr. 547, Pr. 548)
234
Special Operation and Frequency Control
235
PID Control (Pr. 127 to Pr. 134)
235
Dancer Control (Pr. 44, Pr. 45, Pr. 128 to Pr. 134)
242
Droop Control (Pr. 286 to Pr. 287)
248
Regeneration Avoidance Function (Pr. 665, Pr. 882, Pr. 883, Pr. 885, Pr. 886)
249
Useful Functions
251
Cooling Fan Operation Selection (Pr. 244)
251
Display of the Life of the Inverter Parts (Pr. 255 to Pr. 259)
252
Maintenance Timer Alarm (Pr. 503, Pr. 504)
256
Current Average Value Monitor Signal (Pr. 555 to Pr. 557)
257
Free Parameter (Pr. 888, Pr. 889)
259
Setting from the Parameter Unit and Operation Panel
260
RUN Key Rotation Direction Selection (Pr. 40)
260
PU Display Language Selection(Pr.145)
260
Operation Panel Frequency Setting/Key Lock Operation Selection (Pr. 161)
261
Magnitude of Frequency Change Setting (Pr. 295)
263
Buzzer Control (Pr. 990)
264
PU Contrast Adjustment (Pr. 991)
264
Parameter Clear/ All Parameter Clear
265
Initial Value Change List
266
Check and Clear of the Faults History
267
5 Troubleshooting
270
Reset Method of Protective Function
271
List of Fault or Alarm Indications
272
Causes and Corrective Actions
273
Correspondences between Digital and Actual Characters
281
Check First When You Have some Troubles
282
Motor Does Not Start
282
Motor or Machine Is Making Abnormal Acoustic Noise
284
Inverter Generates Abnormal Noise
284
Motor Generates Heat Abnormally
284
Motor Rotates in the Opposite Direction
285
Speed Greatly Differs from the Setting
285
Acceleration/Deceleration Is Not Smooth
285
Speed Varies During Operation
286
Operation Mode Is Not Changed Properly
286
Operation Panel Display Is Not Operating
287
Motor Current Is too Large
287
Speed Does Not Accelerate
288
Unable to Write Parameter Setting
288
6 Precautions for Maintenance and Inspection
291
Inspection Items
291
Daily Inspection
291
Periodic Inspection
291
Daily and Periodic Inspection
292
Display of the Life of the Inverter Parts
293
Checking the Inverter and Converter Modules
294
Cleaning
295
Replacement of Parts
295
Inverter Replacement
298
Measurement of Main Circuit Voltages, Currents and Powers
299
Measurement of Powers
301
Measurement of Voltages and Use of PT
301
Measurement of Currents
302
Use of CT and Transducer
302
Measurement of Inverter Input Power Factor
302
Measurement of Converter Output Voltage (Across Terminals + and -)
302
Insulation Resistance Test Using Megger
303
Pressure Test
303
7 Specifications
304
Rating
305
Inverter Rating
305
Common Specifications
307
Outline Dimension Drawings
308
Appendix
312
Appendix1 for Customers Who Have Replaced the Conventional Model with this Inverter
313
Appendix 1-1 Replacement of the FR-E500 Series
313
Appendix2 Index
315
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