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FR-E740 EC
Mitsubishi Electric FR-E740 EC Manuals
Manuals and User Guides for Mitsubishi Electric FR-E740 EC. We have
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Mitsubishi Electric FR-E740 EC manual available for free PDF download: Instruction Manual
Mitsubishi Electric FR-E740 EC Instruction Manual (524 pages)
Frequency Inverter
Brand:
Mitsubishi Electric
| Category:
DC Drives
| Size: 15.31 MB
Table of Contents
Instruction Manual
1
Safety Instructions
5
Table of Contents
11
1 Product Checking and Part Identification
19
Inverter Type
19
Description of the Case
20
Accessory
21
2 Installation
23
Removal and Reinstallation of the Front Cover
23
FR-E720S and FR-E740-016 to FR-E740-170
23
FR-E740-230 and FR-E740-300
24
Removal and Reinstallation of the Wiring Cover
26
Mounting
27
Enclosure Design
29
Inverter Installation Environment
29
Inverter Placement
33
3 Wiring
35
Inverter and Peripheral Devices
35
Peripheral Devices
37
Terminal Connection Diagramm
38
Main Circuit Connection
40
Specification of Main Circuit Terminal
40
Terminal Layout and Wiring
41
Control Circuit Specifications
48
Control Circuit Terminals
51
Wiring Instructions
53
Changing the Control Logic
54
PU Connector
57
Connecting the Operation Panel Using a Connection Cable
57
RS485 Communication
58
USB Connector
59
Connection of Stand-Alone Option Units
60
Magnetic Contactors (MC)
60
Connection of a Dedicated External Brake Resistor FR-ABR and MRS (FR-E720S-030 or More, FR-E740-016 or More)
62
Connection of a Brake Unit FR-BU2
66
Connection of the High Power Factor Converter FR-HC
69
Connection of the Power Regeneration Common Converter FR-CV
70
Connection of the Power Improving DC Reactor FR-HEL
71
Installation of a Reactor
71
Electromagnetic Compatibility (EMC)
72
Leakage Currents and Countermeasures
72
Inverter-Generated Noises and Their Reduction Techniques
76
Power Supply Harmonics
79
Inverter-Driven 400V Class Motor
80
4 Operation
81
Precautions for Use of the Inverter
81
Failsafe of the System Which Uses the Inverter
83
Drive the Motor
86
Operation Panel
87
Parts of the Operation Panel
87
Basic Operation (Factory Setting)
89
Easy Operation Mode Setting (Easy Setting Mode)
90
Operation Lock
92
Monitoring of Output Current and Output Voltage
94
First Priority Monitor
94
Digital Dial Push
94
Change the Parameter Setting Value
95
Parameter Clear/All Parameter Clear
96
Initial Value Change List
97
5 Basic Settings
99
Simple Mode Parameter List
99
Overheat Protection of the Motor by the Inverter
100
When the Rated Motor Frequency Is 60Hz (Pr. 3)
102
Increase the Starting Torque (Pr. 0)
103
Limit the Maximum and Minimum Output Frequency (Pr. 1, Pr. 2)
105
Change the Acceleration/Deceleration Time (Pr. 7, Pr. 8)
107
Operation Mode (Pr. 79)
109
Large Starting Torque and Low Speed Torque Are Necessary (Advance Magnetic Flux Control, General-Purpose Magnetic Flux Vector Control) (Pr. 71, Pr. 80, Pr. 81, Pr. 800)
110
To Exhibit the Best Performance of the Motor Performance (Offline Auto Tuning) (Pr. 9, Pr. 71, Pr. 83, Pr. 84, Pr. 96)
113
PU Operation Mode
118
Set the Set Frequency to Operate
119
Use the Digital Dial Like a Potentiometer to Perform Operation
121
Use Switches to Give the Frequency Command (Multi-Speed Setting)
122
Perform Frequency Setting by Analog Voltage Input
124
Perform Frequency Setting by Analog Current Input
126
External Operation
128
Use the Set Frequency Set by the Operation Panel (Pr. 79 = 3)
128
Use Switches to Give a Start Command and a Frequency Command (Multi-Speed Setting) (Pr. 4 to Pr. 6)
130
Perform Frequency Setting by Analog Voltage Input
133
Change the Frequency (40Hz) of the Maximum Value of Potentiometer (at 5V)
136
Perform Frequency Setting by Analog Current Input
137
Change the Frequency (40Hz) of the Maximum Value of Potentiometer (at 20Ma)
139
6 Parameter
141
Parameter Overview
141
Control Mode
170
Change the Control Method (Pr. 80, Pr. 81, Pr. 800)
171
Adjust the Output Torque (Current) of the Motor
181
Slip Compensation (Pr. 245 to Pr. 247)
181
Stall Prevention
182
Torque Limit
182
Limit the Output Frequency
190
Maximum and Minimum Frequency (Pr. 1, Pr. 2, Pr. 18)
190
Avoid Mechanical Resonance Points (Frequency Jumps)
192
Set V/F Pattern
194
Base Frequency, Voltage (Pr. 3, Pr. 19, Pr. 47)
194
Load Pattern Selection (Pr. 14)
196
Frequency Setting by External Terminals
198
(Pr. 4 to Pr. 6, Pr. 24 to Pr. 27, Pr. 232 to Pr. 239)
198
Jog Operation (Pr. 15, Pr. 16)
201
Remote Setting Function (Pr. 28)
205
Acceleration and Deceleration
209
Acceleration and Deceleration Time (Pr. 7, Pr. 8, Pr. 20, Pr. 21, Pr. 44, Pr. 45, Pr. 147)
209
Starting Frequency and Start-Time Hold Function
213
Acceleration and Deceleration Pattern (Pr. 29, Pr. 140 to Pr. 143)
215
(Automatic Acceleration/Deceleration)
217
(Pr. 61 to Pr. 63, Pr. 292, Pr. 293)
217
Selection and Protection of a Motor
220
Motor Overheat Protection (Electronic Thermal O/L Relay)
220
Applied Motor (Pr. 71, Pr. 450)
225
To Exhibit the Best Performance of the Motor Performance
228
Motor Brake and Stop Operation
238
DC Injection Brake (Pr. 10 to Pr. 12)
238
Selection of a Regenerative Brake (Pr. 30, Pr. 70)
241
Stop Selection (Pr. 250)
243
Brake Sequence Function (Pr. 278 to Pr. 283, Pr. 292)
249
Function Assignment of External Terminals
254
Input Terminal Function Selection (Pr. 178 to Pr. 184)
254
Inverter Output Shutoff Signal (MRS Signal, Pr. 17)
257
Condition Selection of Function Validity by Second
259
Function Selection Signal (RT, Pr. 155)
259
Start Signal Selection (Terminal STF, STR, STOP, Pr. 250)
260
Output Terminal Function Selection (Pr. 190 to Pr. 192)
264
Detection of Output Frequency (SU, FU, Pr. 41 to Pr. 43)
269
Output Current Detection Function (Y12, Y13, Pr. 150 to Pr. 153)
271
Remote Output Function (REM, Pr. 495 to Pr. 497)
273
Monitor Display and Monitor Output Signals
276
Speed Display and Speed Setting (Pr. 37)
276
Monitor Display Selection of DU/PU and Terminal am (Pr. 52, Pr. 158, Pr. 170, Pr. 171, Pr. 268, Pr. 563, Pr. 564)
278
Reference of the Terminal am (Analog Voltage Output)
286
Terminal am Calibration
288
Operation Selection at Power Failure
291
Automatic Restart (Pr. 30, Pr. 57, Pr. 58, Pr. 96, Pr. 162, Pr. 165, Pr. 298, Pr. 299, Pr. 611)
291
Power Failure-Time Deceleration-To-Stop Function (Pr. 261)
302
Operation Setting at Alarm Occurrence
306
Retry Function (Pr. 65, Pr. 67 to Pr. 69)
306
Input/Output Phase Failure Protection Selection (Pr. 251, Pr. 872)
309
Earth (Ground) Fault Detection at Start (Pr. 249)
310
Energy Saving Operation
311
Optimum Excitation Control (Pr. 60)
311
Motor Noise, EMI Measures, Mechanical Resonance
312
PWM Carrier Frequency and Soft-PWM Control (Pr. 72, Pr. 240)
312
Speed Smoothing Control (Pr. 653)
313
Frequency Setting by Analog Input (Terminal 2, 4)
314
Analog Input Selection (Pr. 73, Pr. 267)
314
Input Filter Time Constant (Pr. 74)
319
Bias and Gain of Frequency Setting Voltage (Current) [Pr. 125, Pr. 126, Pr. 241, C2 (Pr. 902) to C7 (Pr. 905)]
320
Misoperation Prevention and Parameter Setting Restriction
327
Reset Selection/Disconnected PU Detection/Pu Stop Selection
327
Parameter Write Selection (Pr. 77)
332
Reverse Rotation Prevention Selection (Pr. 78)
334
User Groups (Pr. 160, Pr. 172 to Pr. 174)
335
Selection of Operation Mode and Operation Location
338
Operation Mode Selection (Pr. 79)
338
Operation Mode at Power on (Pr. 79, Pr. 340)
350
Start Command Source and Frequency Command Source During Communication Operation (Pr. 338, Pr. 339, Pr. 550, Pr. 551)
352
Communication Operation and Setting
361
PU Connector
361
Initial Settings and Specifications of RS-485 Communication
366
Communication E²PROM Write Selection (Pr. 342)
372
Mitsubishi Inverter Protocol (Computer Link Communication)
373
Error Code
379
Modbus-RTU Communication (Pr. 117, Pr. 118, Pr. 120, Pr. 122, Pr. 343, Pr. 549)
391
USB Communication (Pr. 547, Pr. 548)
409
Special Operation
410
PID Control (Pr. 127 to Pr. 134)
410
Dancer Control (Pr. 44, Pr. 45, Pr. 128 to Pr. 134)
422
Droop Control (Pr. 286 to Pr. 287)
431
Regeneration Avoidance Function (Pr. 665, Pr. 882, Pr. 883, Pr. 885, Pr. 886)
432
Useful Functions
435
Cooling Fan Operation Selection (Pr. 244)
435
Display of the Life of the Inverter Parts (Pr. 255 to Pr. 259)
436
Maintenance Timer Alarm (Pr. 503, Pr. 504)
440
Current Average Value Monitor Signal (Pr. 555 to Pr. 557)
441
Free Parameters (Pr. 888, Pr. 889)
445
Setting for the Parameter Unit, Operation Panel
446
RUN Key Rotation Direction Selection (Pr. 40)
446
PU Display Language Selection (Pr. 145)
446
Operation Panel Frequency Setting/Key Lock Operation Selection
447
Magnitude of Frequency Change Setting (Pr. 295)
448
Buzzer Control (Pr. 990)
449
PU Contrast Adjustment (Pr. 991)
449
7 Troubleshooting
451
List of Alarm Display
452
Causes and Corrective Actions
454
Reset Method of Protective Function
466
LED Display
467
Check and Clear of the Fault History
468
Check First When You Have Troubles
470
Motor Does Not Start
470
Motor or Machine Generates Abnormal Noise
472
Inverter Generates Abnormal Noise
472
Motor Generates Heat Abnormally
473
Motor Rotates in Opposite Direction
473
Speed Greatly Differs from the Setting
473
Acceleration/Deceleration Is Not Smooth
474
Speed Varies During Operation
475
Operation Mode Is Not Changed Properly
476
Operation Panel Display Is Not Operating
476
Motor Current Is too Large
477
Speed Does Not Accelerate
478
Unable to Write Parameter Setting
479
Meters and Measuring Methods
480
Measurement of Powers
481
Measurement of Voltages and Use of PT
482
Measurement of Currents
482
Use of CT and Transducer
483
Measurement of Inverter Input Power Factor
483
Measurement of Converter Output Voltage (Across Terminals + and -)
483
8 Maintenance and Inspection
485
Inspection
485
Daily Inspection
485
Periodic Inspection
485
Daily and Periodic Inspection
486
Display of the Life of the Inverter Parts
488
Checking the Inverter and Converter Modules
489
Cleaning
490
Replacement of Parts
490
Inverter Replacement
494
Measurements on the Main Circuit
495
Insulation Resistance Test Using Megger
495
Pressure Test
495
Measurement of Voltages and Currents
496
Appendix
499
Specifications
499
1-Phase, 200V Class
499
A.1 Specifications
499
A.1.1 1-Phase, 200V Class
499
3-Phase, 400V Class
500
Common Specifications
501
Fr-E720S-008
501
A.2 Common Specifications
501
A.3 Outline Dimension Drawings
503
A.3.1 FR-E720S-008 to 030
503
FR-E720S-050 and 080
504
A.3.2 FR-E720S-050 and 080
504
A.3.3 FR-E720S-110 and FR-E740-016 to 095
505
FR-E740-230 and 300
506
A.3.4 FR-E740-120 and 170
506
A.3.5 FR-E740-230 and 300
506
Parameter Unit FR-PU07
507
Parameter Unit FR-PA07
508
Parameter List with Instruction Codes
509
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