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Sharp AR-M207 Service Manual
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Sharp AR-M207 Service Manual

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See also: Operating Manual , User Manual
AR-M162
AR-M165
AR-M207
With the RSPF installed
[ 1 ] GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1
[ 2 ] SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1
[ 3 ] CONSUMABLE PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1
[ 5 ] UNPACKING AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . 5 - 1
[ 6 ] ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1
[ 7 ] SIMULATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 1
[ 8 ] TROUBLE CODE LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 -1
[ 9 ] MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 1
[10] DISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . 10 - 1
[11] KEY OPERATOR PROGRAM . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 1
[12] FRASH ROM VERSION UP PROCEDURE . . . . . . . . . . . . . . 12 - 1
[13] ELECTRICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 - 1
Parts marked with "
" are important for maintaining the safety of the set.
Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.

CONTENTS

SHARP CORPORATION
CODE : 00ZARM207/A1E
DIGITAL COPIER
MODEL
This document has been published to be used for
after sales service only.
The contents are subject to change without notice.
AR-M207
AR-M165
AR-M162

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Summary of Contents for Sharp AR-M207

  • Page 1 CODE : 00ZARM207/A1E DIGITAL COPIER AR-M162 AR-M165 AR-M207 AR-M165 AR-M162 MODEL AR-M207 With the RSPF installed CONTENTS [ 1 ] GENERAL ......... 1 - 1 [ 2 ] SPECIFICATIONS .

  • Page 3: Table Of Contents

    CONTENTS [1] GENERAL [8] TROUBLE CODE LIST 1. Cautions on using ......1-1 1.

  • Page 4: Installation Requirements

    • Store spare toner cartridges in a cool dry place without removing from the package before use. • If they are exposed to direct sunlight or excessive heat, poor copies may result. AR-M207 M165 M162 GENERAL 1-1...

  • Page 5: Configuration

    EXPANSION KIT AR-FX11 FACSIMILE EXPANSION KIT AR-SM5 EXPANSION MEMORY AR-MM9 FAX EXPANSION MEMORY AR-PF1 BARCODE-FONT KIT The AR-NB3 is required AR-PK1N PS3 KIT The AR-NB3 is required AR-PF2 FLASH MEMORY KIT The AR-NB3 is required AR-M207 M165 M162 GENERAL 1-2...

  • Page 6: Basic Specification

    A. Base Engine 8 Sheets/min(40%) (1) Type S(from No. 1 cassette): 10 sheets of A4/8.5" x 11" document, 5 AR-M207, AR-M162 / M165 Desk-top copies D(from No. 1 cassette): 10 sheets of A4/8.5" x 11" document, 5 (2) Engine speed...
  • Page 7 1 port(Network box) guide(Marked) A3/A4, 11", B4/B5, 8.5", A4R/A5, B5R, A5R, 5.5" (15) Paper feed section Type 4-stage paper feed tray + multi manual paper feed Paper feed system Front loading, paper feed from the top AR-M207 M165 M162 SPECIFICATIONS 2-2...
  • Page 8 11" x 17", 8.5" x 14", 8.5" x 13", 8.5" x 11", standby 8.5" x 11"R * Must conform to energy saving laws, international standards, and Kind and weight of Standard paper: 56 - 90 g/m²/15 - 24lbs Bond company regulations. applicable paper AR-M207 M165 M162 SPECIFICATIONS 2-3...
  • Page 9 Lead edge/rear edge: 2.5mm (Electronic sort/Duplex) Side Left/right: 3.0mm 16-sheet model 30.0 (Kg) WHQL Yes(XP/2000) after a few month later from first lot. (Electronic sort : Standard) 16-sheet model 29.7 (Kg) (Electronic sort : Option) AR-M207 M165 M162 SPECIFICATIONS 2-4...
  • Page 10 Barcode font kit(AR-PF1) Document feed Document feed from the top Flash ROM kit(AR-PF2) direction Sharpdesk(Sharp desk license kit AR-U series) Document size AB system: A3 - A5 Network protocol TCP/IP , IPX/SPX(NetWare), NetBEUI, Inch system: 11" x 17" - 5.5"x8.5"...
  • Page 11 A4 standard document(Test chart B)100 sheets scan quantity Memory DIMM Memory slot x 1 expansion Max. 256MB x 1slot + 16MB(Max 272MB in total) (Externally described as max. 256MB x 1) Item included Installation manual, AR-M207 M165 M162 SPECIFICATIONS 2-6...
  • Page 12 Printing is made in the set Orientation Landscape direction. Paper Auto Paper is fed from the set Selection Bypass paper feed tray. Tray 1/2(3/4) Rotate 180 Yes/No Data are rotated 180 Degree degrees and printed. AR-M207 M165 M162 SPECIFICATIONS 2-7...
  • Page 13 Void area addition Available(Top/End edge = 2.5mm /Left/Right = 3.0mm) Set contents save Yes c. Network Push scan(When the network box is installed) Selectable Scan to E-mail/FTP/Desktop destination Destination Address book selection method LDAP retrieval/selection Ad-Hoc(10-key input) AR-M207 M165 M162 SPECIFICATIONS 2-8...

  • Page 14: Supply System Table

    Toner cartridge(Black) Toner 160K AR-202LT Life setting by A4 6% document <With IC> (Toner: Net Weight 537g) Vinyl bag Developer Developer 500K AR-202LD (Developer : Net Weight 400g) Drum kit Drum AR-202DM Drum fixing plate AR-M207 M165 M162 CONSUMABLE PARTS 3-1...

  • Page 15: Environmental Conditions

    Indicates the day of the month of packing. Alphabet Indicates the production factory. "A" for Nara Plant, “C“ for SOCC Temperature C. Life(packed conditions) Photoconductor drum (36 months from the production month) Developer, toner (24 months from the production month) AR-M207 M165 M162 CONSUMABLE PARTS 3-2...

  • Page 16: External Views And Internal Structures

    Special paper (heavy paper or transparency film) can be fed from the bypass tray. Bypass tray extension Pull out when feeding large paper such as 11" x 17" and 8-1/2" x 14" (A3 and B4). AR-M207 M165 M162 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4-1...

  • Page 17: Internal

    Caution: Do not touch the photoconductive drum (green portion) when removing the misfed paper. Doing so may damage the drum and cause smudges on copies. Note: The model name is on the front cover of the machine. AR-M207 M165 M162 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4-2...

  • Page 18: Operation Panel

    Information lamp blinks, when facsimile is received, or when the paper remains in (when the fax option is installed) the tray. [FAX] key/indicator (when the fax option is installed) This key is used in fax mode. LINE indicator, DATA indicator AR-M207 M165 M162 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4-3...
  • Page 19 [START] key/indicator Copying is possible when this indicator is on. Press the key to start copying. [CA] key Clears all selected settings and returns the machine to the default settings. AR-M207 M165 M162 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4-4...

  • Page 20: Display(Base Screen)

    Sort function* 4 in 1 copy* Margin shift copy* Dual page copy * The display shown is the AR-M207 (when the optional RSPF is installed) display. Erase copy* Card shot* * These only appear when the dual function board is installed.

  • Page 21: Motor, Solenoid, Clutch

    Drives the 2nd tray paper feed roller. 2nd tray paper feed solenoid PSOL2 2nd tray transport solenoid Exhaust fan motor Cools the inside of the machine. Job separator motor Job separator tray up/down AR-M207 M165 M162 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4-6...

  • Page 22: Sensor, Switch

    / JOBS_DLD Job separator tray lower limit position detection OC sensor OCSW Original cover and SPF open/close detection Original size sensor(Main Scaning) DSIN0 Original size detection Original size sensor(Sub Scaning) DSIN1 Original size detection AR-M207 M165 M162 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4-7...

  • Page 23: Pwb Unit

    Operation panel input/Display, operation panel section control LCD OPE PWB Display and operation panel control FAX • KEY PWB FAX operation input, key operation input<< Option:AR-FX11>> FAX main PWB FAX control<< Option:AR-FX11>> AR-M207 M165 M162 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4-8...

  • Page 24: Cross Sectional View

    Picks up paper from the 2nd tray. (semi-circular roller) 1st tray paper feed roller Picks up paper from the 1st tray. (semi-circular roller) MG roller Puts toner on the OPC drum. AR-M207 M165 M162 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4-9...

  • Page 25: Installing Conditions

    6) Attach the developer tank to the developer cartridge. * After supplying developer into the developer cartridge, do not tilt or shake the developer cartridge. 7) Attach the developer cartridge to the copier, and fix it with the screw. AR-M207 M165 M162 UNPACKING AND INSTALLATION 5-1...

  • Page 26: Removal And Storage Of Fixing Screw

    • When closing the side cover, hold the knob. • When closing the covers, be sure to close the front cover first, then close the side cover. If closed in a wrong sequence, the covers may be broken. AR-M207 M165 M162 UNPACKING AND INSTALLATION 5-2...

  • Page 27: Changing The Paper Size Setting Of A Tray

    Note Affix the paper size label for the paper size selected in step 6 to the label : Shows tray "1". position on the right end of the tray. : Shows tray "2". AR-M207 M165 M162 UNPACKING AND INSTALLATION 5-3...

  • Page 28: Adjustment Item List

    When inserting a thickness gauge, be careful not to scratch the developing doctor and the MG roller. <Adjustment specification> Developing doctor gap +0.1 Both ends (20mm from the both ends) : - 0.15 +0.15 C (Center) (150mm from the both ends) : 1.55 - 0.2 AR-M207 M165 M162 ADJUSTMENT 6-1...
  • Page 29 6) Set the main cassette lead edge void adjustment value (DEN-A)* to [1] The lead edge void becomes the minimum. <Specification> Mode Specification Grid bias LOW DC - 380±8V Grid bias HIGH DC - 525±10V AR-M207 M165 M162 ADJUSTMENT 6-2...
  • Page 30 Ready to copy. Copies in progress. Example: 5/0.1 = 50 = about 50 Note: If the set value is not obtained from the above formula, perform the 100% 100% fine adjustment. 8 1/2X11 8 1/2X1 AR-M207 M165 M162 ADJUSTMENT 6-3...
  • Page 31 <Adjustment specification> Adjustment Display Set value Specifi- mode text array cation range Side void (left) 26-43 SIDE 1 step: 0.5 - 4mm 1 - 99 VOID (L) 0.5mm shift Side void (right) SIDE VOID (R) AR-M207 M165 M162 ADJUSTMENT 6-4...
  • Page 32 If one of them is in contact with the positioning plate, perform the adjustment of 4). AR-M207 M165 M162 ADJUSTMENT 6-5...

  • Page 33: Rear Side

    4) - 7). 1:F-R 2:SCAN 1- 99] 4) Enter the set values of the items of F and R, and press [START] key. The correction values are saved and a copy is made. AR-M207 M165 M162 ADJUSTMENT 6-6...
  • Page 34 2) Make a normal copy from the manual paper feed tray, and compare properly installed. the copy and the test chart. •Before performing this adjustment, the OC mode adjustment in copying If necessary, perform the following adjustment procedures. must be completed. 3) Execute SIM 50-12. AR-M207 M165 M162 ADJUSTMENT 6-7...
  • Page 35 Photo PHOTO “2” is slightly 1) Remove the table glass. (Dither) copied. 2) Remove the dark box. Toner TEXT “3” is slightly save (TS) copied. (Text) Toner AE(TS) “2” is slightly save copied. (Auto- matic) AR-M207 M165 M162 ADJUSTMENT 6-8...

  • Page 36: Canceling The Simulation Mode

    SPF counter clear *2 Duplex print counter clear *6 Paper feed counter clear Drum counter clear Copy counter clear Printer counter clear Scanner counter clear SPF jam total counter clear *2 Scanner mode counter clear AR-M207 M165 M162 SIMULATIONS 7-1...
  • Page 37 Photo image process setting) SPF exposure correction *2 Image contrast adjustment (600dpi) AE limit setting Image sharpness adjustment Main/sub scanning magnification ratio adjustment SPF/RSPF mode sub scanning magnification ratio adjustment in copying *2 Flash ROM program writing mode AR-M207 M165 M162 SIMULATIONS 7-2...

  • Page 38: Contents Of Simulations

    Used to monitor the mirror home position sensor and display the ON/OF status of the sensor on the LCD. Sim1-2 SENSOR CHECK MHPS MHPS(MIRROR HOME POSITION SENSOR) :Highlight display :Normal display [CA] key: Exits the simulation mode. [Interruption] key: Returns to the sub code input window. AR-M207 M165 M162 SIMULATIONS 7-3...
  • Page 39 100% ZOOM 100% EXEC [CA] key: The SPF motor is stopped, and the machine exits the simulation mode. [Interruption] key: The SPF motor is stopped, and the machine returns to the sub code input window. AR-M207 M165 M162 SIMULATIONS 7-4...
  • Page 40 JSUP :Job separator upper limit sensor TRYF TRYD JSDL :Job separator lower limit sensor TRYF :Tray full sensor TRYD : Paper exit sensor * Displayed only when the job separator is installed except for SFTH. AR-M207 M165 M162 SIMULATIONS 7-5...
  • Page 41 [ ] key: Shift to the home position. [SFTHP] is highlighted when the HP sensor is detected. (Initial window) Sim3-11 SHIFTER CHK SFTHP ]:R [ ]:HP [ [CA] key: Exits the simulation mode. [Interruption] key: Returns to the sub code input window. AR-M207 M165 M162 SIMULATIONS 7-6...
  • Page 42 [Start] key must be pressed at the end. If it is pressed midway, the simulation judges that the last key is pressed and terminates the check mode. Multi input of tow or more keys is ignored. AR-M207 M165 M162 SIMULATIONS 7-7...
  • Page 43 When the operation is completed, the machine returns to the sub code input window. When [Interruption] key is pressed, the machine returns to the sub code input window. When [CA] key is pressed, the machine exits the simulation mode. AR-M207 M165 M162 SIMULATIONS 7-8...
  • Page 44 (Execution start window) Ready to copy. Sim7-6 INTERVAL SET AGING INTERVAL 100% AER YOU SURE? EXEC 8 1/2 11 It is canceled by turning off the power or executing a simulation with the hard reset. AR-M207 M165 M162 SIMULATIONS 7-9...
  • Page 45 (Execution start window) (Execution window) Sim8-3 MHV(L) Sim8-3 MHV(L) OK/START Key PRESS OK KEY EXEC EXEC [CA] key: Exits the simulation mode. [Interruption] key: Interrupts output operation and shifts to the sub code input window. AR-M207 M165 M162 SIMULATIONS 7-10...
  • Page 46 (Execution window) Sim9-2 DMR CHECK Sim9-2 DMR CHECK OK/START Key PRESS OK KEY EXEC EXEC [CA] key: Exits the simulation mode. [Interruption] key: Interrupts the output operation, and shifts to the sub code input window. AR-M207 M165 M162 SIMULATIONS 7-11...
  • Page 47 When this simulation is executed, the following execution start window is displayed. Press [OK] key or [START] key to clear the trouble other than U2. (Execution start window) Sim14 TROUBLE CLEAR TROUBLE CLEAR (WITHOUT U2) AER YOU SURE? EXEC AR-M207 M165 M162 SIMULATIONS 7-12...
  • Page 48 3: 25K (25,000 sheets) 4: 50K (50,000 sheets) 0- 5] 5: FREE (999,999 sheets) (Setting range: 0 - 5, Default = 4) [CA] key: Exits the simulation mode. [Interruption] key: Returns to the sub code input window. AR-M207 M165 M162 SIMULATIONS 7-13...
  • Page 49 : Cassette 3 paper feed sensor (Not reached) XXXXXXX XXXXXXX PIN4_ON : Cassette 4 paper feed sensor (Not reached) XXXXXXX XXXXXXX [CA] key: Exits the simulation mode. [Interruption] key: Shifts to the sub code input window. keys: Switches to another page. AR-M207 M165 M162 SIMULATIONS 7-14...
  • Page 50 : ----------- : --.-- :Main unit program version : --.-- :IMC program version : --.-- :Panel program version : --.-- :FAX program version The version of the option board which is not installed is not displayed. AR-M207 M165 M162 SIMULATIONS 7-15...
  • Page 51 SPF counter clear Used to clear the SPF paper feed counter. Sim24-4 COUNTER CLR SPF COUNTER CLEAR AER YOU SURE? EXEC [CA] key: Exits the simulation mode. [Interruption] key: Shifts to the sub code input window. AR-M207 M165 M162 SIMULATIONS 7-16...
  • Page 52 10-key input Sim24-9 COUNTER CLR Sim24-9 COUNTER CLR 1:PRINT 1:PRINT OK/START 2:OTHER 2:OTHER ARE YOU SURE? Return OK/START(Counter clear) [CA] key: Exits the simulation mode. [Interruption] key: Shifts to the sub code input window. AR-M207 M165 M162 SIMULATIONS 7-17...
  • Page 53 EXEC After completion of the process, the machine shifts to the sub code input window. [CA] key: Exits the simulation mode. [Interruption] key: Interrupts the output operation, and shifts to the sub code input window. AR-M207 M165 M162 SIMULATIONS 7-18...
  • Page 54 2. For Japan, the duplex copy use inhibition setting is ON (inhibited). 3. When the auditor mode exclusive-setting is ON (manual paper feed inhibited) and the standard tray is set to the manual feed tray, the standard tray setting is set to the main tray. AR-M207 M165 M162 SIMULATIONS 7-19...
  • Page 55 O SIM46-30 (AE limit setting) O Paper size (A4 for AB series, LT for inch series) O Maintenance cycle (Returns to the default (Japan/Ex Japan). ) O Mini maintenance cycle (Only when setting is changed to Japan.) AR-M207 M165 M162 SIMULATIONS 7-20...
  • Page 56 AER YOU SURE? EXEC (2) Press [OK]or [START] key.(Execution is starred.) Sim26-22 LANGUAGE LANGUAGE SETTING CLEAR EXEC (3) After completion of counter clear and shifting to the lock position Sim26-22 LANGUAGE PLEASE SHUT OFF THE POWER. AR-M207 M165 M162 SIMULATIONS 7-21...
  • Page 57 The standard capacity of the IMC compression memory is 16B. * It is not displayed when IMC is not installed. [CA] key: Exits the simulation mode. [Interruption] key: Shifts to the sub code input window. AR-M207 M165 M162 SIMULATIONS 7-22...
  • Page 58 10 Key Display: Set item 1:SIDE BOID(L) : Left side void amount setting 2:SIDE VOID(R) : Right side void amount setting [CA] key: Exits the simulation mode. [Interruption] key: Shifts to the sub code input window. AR-M207 M165 M162 SIMULATIONS 7-23...
  • Page 59 Enable (1), the toner save setting appears in the key operator program to allow setting. Sim26-73 TS ENABLE Display: Setting 0 : Disable 1:TS ENABLE 1 : Enable 0- 1] [CA] key: Exits the simulation mode. [Interruption] key: Shifts to the sub code input window. AR-M207 M165 M162 SIMULATIONS 7-24...
  • Page 60 OCSW OC cover open/close sensor status Document sensor status OCSW Open Close PD1 - PD5 Document NO Document Highlighted Normal display Normal display Highlighted * For AB series, PD1-PD5; for inch series, PD1 - PD4. AR-M207 M165 M162 SIMULATIONS 7-25...
  • Page 61 To clear, press [OK] key or [START] key. Not to clear, press [Interruption] key or [CA] key to exit the simulation mode. Sim42-1 COUNTER CLR DEVELOPER COUNTER CLEAR ARE YOU SURE? EXEC [CA] key: Exits the simulation mode. [Interruption] key: Shifts to the sub code input window. AR-M207 M165 M162 SIMULATIONS 7-26...
  • Page 62 0: Disable (Default) 1:PICK INTVL 1: Enable [ 0-1] <Applicable paper> 1) Cassette paper feed: A4R,B5R,8-1/2"x14",8-1/2"x13",8-1/2"x11",A5,INV 2) Manual paper feed: A4R,B5R,8-1/2"x14",8-1/2"x13",8-1/2"x11",A5,INV,16KRÅ * A5 is applicable to manual paper fed only in EX Japan AB series. AR-M207 M165 M162 SIMULATIONS 7-27...
  • Page 63 : AE MODE (300dpi) 2:TEXT : TEXT MODE (300dpi) 3:PHOTO 1 : PHOTO MODE (Error diffusion) 4:PHOTO 2 : PHOTO MODE (Dither) 5:TEXT (TS) : TS MODE (TEXT) (300dpi) 6:AE (TS) : TS MODE (AE) (300dpi) AR-M207 M165 M162 SIMULATIONS 7-28...
  • Page 64 ] key is pressed, the page is changed. Enter the adjustment value with 10-key and press [OK] key. The entered value is saved in the EEPROM and the machine shifts to the copy window. Sample copying can be performed during the simulation. AR-M207 M165 M162 SIMULATIONS 7-29...
  • Page 65 Select an item to be changed and set a desired adjustment value. Press [OK] key, and the machine shifts to the copy window. When [START] key is pressed at that time, copying is performed with the previous adjustment value and the result can be checked. AR-M207 M165 M162 SIMULATIONS 7-30...
  • Page 66 Select an item to be changed and set a desired adjustment value. Press [OK] key, and the machine shifts to the copy window. When [START] key is pressed at that time, copying is performed with the previous adjustment value and the result can be checked. AR-M207 M165 M162 SIMULATIONS 7-31...
  • Page 67 Select an item to be changed and set a desired adjustment value. Press [OK] key, and the machine shifts to the copy window. When [START] key is pressed at that time, copying is performed with the previous adjustment value and the result can be checked. AR-M207 M165 M162 SIMULATIONS 7-32...
  • Page 68 (3) PHOTO (PHOTO image process setting) Used to set the image process when the PHOTO mode is selected. Selection is available in the following two modes: Default: Code number Image process mode Error diffusion process (Default) Dither process AR-M207 M165 M162 SIMULATIONS 7-33...
  • Page 69 When [START] key is pressed instead of [OK] key, the machine shifts to the copy execution window and performs copying. BACK Adjustment Copy start item selection window window START Copy execution START window End of copy execution AR-M207 M165 M162 SIMULATIONS 7-34...
  • Page 70 (Copy start window) BACK Ready to copy. Adjustment Copy start item selection 100% window window 8 1/2 11 START (Copy execution window) Copies in progress. Copy execution START window 100% 8 1/2 11 End of copy execution AR-M207 M165 M162 SIMULATIONS 7-35...
  • Page 71 (Copy start window) BACK Ready to copy. Adjustment Copy start item selection 100% window window 8 1/2 11 START (Copy execution window) Copies in progress. Copy execution START window 100% 8 1/2 11 End of copy execution AR-M207 M165 M162 SIMULATIONS 7-36...
  • Page 72 8 1/2 11 End of copy execution * The exposure mode is fixed to "TEXT" with density 3, and cannot be changed. * For the model without RSPF, the adjustment item of document back is not displayed. AR-M207 M165 M162 SIMULATIONS 7-37...
  • Page 73 Turn off the power. O When an error occurs Error. MCU : Used to display an error code at the error position in downloading of MCU/IMC/FAX/PANEL. The error codes to be displayed are shown below. AR-M207 M165 M162 SIMULATIONS 7-38...
  • Page 74 DWLD work sum check error 0x41 FONT data size error 0x93 DWLD Flash erase error 0x42 FONT work sum check error 0x94 DWLD Flash write error 0x43 FONT Flash erase error 0x95 DWLD Flash sum check error AR-M207 M165 M162 SIMULATIONS 7-39...
  • Page 75 (Copy start window) BACK Ready to copy. Adjustment Copy start item selection 100% window window 8 1/2 11 START (Copy execution window) Copies in progress. Copy execution START window 100% 8 1/2 11 End of copy execution AR-M207 M165 M162 SIMULATIONS 7-40...
  • Page 76 (Copy start window) BACK Ready to copy. Adjustment Copy start item selection 100% window window 8 1/2 11 START (Copy execution window) Copies in progress. Copy execution START window 100% 8 1/2 11 End of copy execution AR-M207 M165 M162 SIMULATIONS 7-41...
  • Page 77 (Copy start window) BACK Ready to copy. Adjustment Copy start item selection 100% window window 8 1/2 11 START (Copy execution window) Copies in progress. Copy execution START window 100% 8 1/2 11 End of copy execution AR-M207 M165 M162 SIMULATIONS 7-42...
  • Page 78 (Copy start window) BACK Ready to copy. Adjustment Copy start item selection 100% window window 8 1/2 11 START (Copy execution window) Copies in progress. Copy execution START window 100% 8 1/2 11 End of copy execution AR-M207 M165 M162 SIMULATIONS 7-43...
  • Page 79 (Copy start window) BACK Ready to copy. Adjustment Copy start item selection 100% window window 8 1/2 11 START (Copy execution window) Copies in progress. Copy execution START window 100% 8 1/2 11 End of copy execution AR-M207 M165 M162 SIMULATIONS 7-44...
  • Page 80 (Copy start window) BACK Ready to copy. Adjustment Copy start item selection 100% window window 8 1/2 11 START (Copy execution window) Copies in progress. Copy execution START window 100% 8 1/2 11 End of copy execution AR-M207 M165 M162 SIMULATIONS 7-45...
  • Page 81 (Copy start window) BACK Ready to copy. Adjustment Copy start item selection 100% window window 8 1/2 11 START (Copy execution window) Copies in progress. Copy execution START window 100% 8 1/2 11 End of copy execution AR-M207 M165 M162 SIMULATIONS 7-46...
  • Page 82 "EXEC" (indicating execution) and "HSYNC" (HSYNC sensor detecting status) are displayed. Every time when the HSYNC signal is detected, "HSYNC" display is highlighted for 100ms. Initial window (Execution window) Sim61-3 LSU CHECK Sim61-3 LSU CHECK OK/START HSYNC PRESS OK KEY EXEC EXEC AR-M207 M165 M162 SIMULATIONS 7-47...
  • Page 83 (black), if the simulation is executed with the SPF unit (OC cover) open, it is judged as an error. * Since the adjustment value is the position of the border line, in order to execute white correction in an actual SPF copy, the point is "Adjustment value - 34th pixel." AR-M207 M165 M162 SIMULATIONS 7-48...
  • Page 84 2: Flashing 10 times, and lighting thereafter. 3: Lighting During this simulation, Info lamp is lighted to allow checking of the brightness. [CA] key: Exit the simulation mode. [Interruption] key: Shifts to the sub code input window. AR-M207 M165 M162 SIMULATIONS 7-49...
  • Page 85 : SAFE 1- 4] * When images are disturbed in printing through USB, change the setting and try again. CA key: Exits from the simulation mode. Interruption key: Shifts to the sub code entry window. AR-M207 M165 M162 SIMULATIONS 7-50...

  • Page 86: Trouble Code List

    Panel board communication trouble (Framing) Check Check connection of the connector/harness Panel board communication trouble (Time out) between the IMC PWB and the MCU PWB. Panel language error remedy Check the ROM of the IMC PWB. AR-M207 M165 M162 TROUBLE CODE LIST 8-1...
  • Page 87 When an error value is included in the initial abnormali check information. When the max. toner supply time is 00. When the print hard stop is 00. Misc error When the Misc information is other than "Not used (FFh)". AR-M207 M165 M162 TROUBLE CODE LIST 8-2...
  • Page 88 A framing error occurs in communication between the MCU and the FAX board. Cause MCU PWB connector connection failure/ Garbled data. Check Check connection of the FAX board. Replace the FAX board. remedy Reset the machine (Power OFF/ON). AR-M207 M165 M162 TROUBLE CODE LIST 8-3...
  • Page 89 MCU PWB abnormality. Check Use SIM 61-1 to check the polygon motor operations. remedy Check connection of the polygon motor harness/connector. Replace the polygon motor. Replace the MCU PWB. AR-M207 M165 M162 TROUBLE CODE LIST 8-4...
  • Page 90 MCU and the Panel PWB. Cause MCU PWB - Panel PWB harness trouble/ Garbled data. Check MCU PWB - Panel PWB harness trouble. Replace the panel or the MCU PWB. remedy Machine reset (Power OFF/ON). AR-M207 M165 M162 TROUBLE CODE LIST 8-5...

  • Page 91: Maintenance Table

    PS roller Transport (paper exit) rollers Spring clutch Fusing section Upper heat roller Pressure roller Pressure roller bearing Upper separation pawl Lower separation pawl Drive section Gears Belts Paper exit section Ozone filter*1 *1:Recommendable replacement time:50K(Letter,5%print) AR-M207 M165 M162 MAINTENANCE 9-1...

  • Page 92: Maintenance Display System

    2) When attaching the DV side sheet, check the position shown in the figure below and attach it properly. (First of all, attach the DV side Mylar.) * Be sure to attach the DV side sheet so that the notch is on the outside. AR-M207 M165 M162 MAINTENANCE 9-2...

  • Page 93: Disassembly And Assembly

    Manual multi paper feed section Power section Developing section Process section Others 1. High voltage section/Duplex transport section Content Transfer charger unit Charger wire Duplex transport section A. Transfer charger unit C. Duplex transport section AR-M207 M165 M162 DISASSEMBLY AND ASSEMBLY 10-1...

  • Page 94: Optical Section

    Be sure to put No. 2/3 mirror unit to the positioning plate (A). D. Copy lamp Assembly: Put the notched surface of wire holder (3) downward, tighten temporarily, and install. Adjustment: Main scanning direction distortion balance adjustment AR-M207 M165 M162 DISASSEMBLY AND ASSEMBLY 10-2...
  • Page 95 •When the copy image is shorter than the original, shift to the negative (-) direction. 1 scale of the scribed line corresponds to 0.34% of magnification ratio. If this adjustment is not satisfactory, make a fine adjustment with SIM 48-2. AR-M207 M165 M162 DISASSEMBLY AND ASSEMBLY 10-3...

  • Page 96: Fusing Section

    D. Heater lamp Assembly: Insert the spring (A) into the hole (B) in the fusing frame. B. Thermostat Assembly: Put the paper guide earth spring (A) under the paper guide (B) before fusing. AR-M207 M165 M162 DISASSEMBLY AND ASSEMBLY 10-4...
  • Page 97 The heater lamp is fixed on the fusing cover with a screw. Slide the fusing cover to the front and remove the screw, then remove the heater lamp. AR-M207 M165 M162 DISASSEMBLY AND ASSEMBLY 10-5...

  • Page 98: Paper Exit Section

    4. Paper exit section Content Ozone filter Cooling fan Paper exit unit Transport roller Paper exit roller Paper exit interface P.W.B. Paper exit sensor / duplex sensor A. Ozone filter H. Separation pawl AR-M207 M165 M162 DISASSEMBLY AND ASSEMBLY 10-6...
  • Page 99 B. Cooling fan Duplex model C. Paper exit unit Simplex model AR-M207 M165 M162 DISASSEMBLY AND ASSEMBLY 10-7...
  • Page 100 (B).<R>Be sure to insert two ribs (C) into the groove (D). G. Paper exit sensor/duplex sensor (A) Exit sensor (B) Duplex sensor AR-M207 M165 M162 DISASSEMBLY AND ASSEMBLY 10-8...

  • Page 101: Optical Frame Unit

    Adjustment: • Image lead edge position adjustment • Image left edge position adjustment • Paper off-center adjustment • Size of the screwdriver for removing the LSU More than 50mm Less than 120mm AR-M207 M165 M162 DISASSEMBLY AND ASSEMBLY 10-9...

  • Page 102: Tray Paper Feed Section/Paper Transport Section

    Resist roller clutch / Resist roller Paper feed clutch/Paper feed roller (Semi-circular roller) A. Middle frame unit Molykote PG 75 Assembly: Do not miss the door lock pawl. Grease G-484 C. Solenoid (paper feed solenoid, resist roller solenoid) AR-M207 M165 M162 DISASSEMBLY AND ASSEMBLY 10-10...

  • Page 103: Manual Multi Paper Feed Section

    Note: Push the lever at the right edge of the multi frame cover to the right upper side and remove it. E. Paper feed clutch/Paper feed roller (Semi-circular roller) Installation: Be careful of the installing direction of the manual transport roller (6) AR-M207 M165 M162 DISASSEMBLY AND ASSEMBLY 10-11...
  • Page 104 B. Manual multi paper feed D. Manual transport clutch E. Pressure plate unit C. Manual feed solenoid AR-M207 M165 M162 DISASSEMBLY AND ASSEMBLY 10-12...

  • Page 105: Power Section

    Note: Push the lever at the right edge of the multi frame cover to the Content right upper side and remove it. Power unit Power fan High voltage P .W.B. Power P.W.B. Power switch A. Power unit B. Power fan AR-M207 M165 M162 DISASSEMBLY AND ASSEMBLY 10-13...

  • Page 106: Developing Section

    C. High voltage P.W.B. 11.Developing section Contents Developing box Developing doctor MG roller A. Developing box D. Power P.W.B. B. Developing doctor       E. Power switch Adjustment: Developing doctor gap adjustment AR-M207 M165 M162 DISASSEMBLY AND ASSEMBLY 10-14...

  • Page 107: Process Section

     !  B. Main charger unit  $  Adjustment: MG roller main pole position adjustment Note: Attach it to fit with the attachment reference when replacing the DV blade. C. Cleaning blade AR-M207 M165 M162 DISASSEMBLY AND ASSEMBLY 10-15...

  • Page 108: Others

    2nd tray transport roller 2nd tray paper feed clutch 2nd tray paper feed roller Main motor I/F P.W.B. Paper entry sensor Paper empty sensor Paper feed roller A. Operation P.W.B. B. Tray interface P.W.B. AR-M207 M165 M162 DISASSEMBLY AND ASSEMBLY 10-16...
  • Page 109 (A) 2nd tray paper entry sensor (B) Paper empty sensor G. 2nd tray paper feed clutch D. 2nd tray paper feed solenoid / Transport solenoid H. 2nd tray paper feed roller E. 2nd tray transport clutch AR-M207 M165 M162 DISASSEMBLY AND ASSEMBLY 10-17...
  • Page 110 K. Paper entry sensor * When removing the paper feed roller, operate the paper feed clutch with SIM 6-1, and keep the paper feed roller down as shown in the figure above for operation. AR-M207 M165 M162 DISASSEMBLY AND ASSEMBLY 10-18...

  • Page 111: Custom Setting

    No sort, Sort* RESOLUTION IN AUTO/TEXT MODE 300*, 600dpi PHOTO MODE DEFAULT Pattern 1*, 2 LIMIT OF COPIES 99, 999*copies DISABLE AUTO PAPER SELECTION Check box unchecked DISABLE 2-SIDED COPY Check box unchecked AR-M207 M165 M162 KEY OPERATOR PROGRAM 11-1...

  • Page 112: Driver Installation Procedure

    6) Check that the path to the folder which includes the maintenance tool driver (Mainte.inf) is shown, and press the [Next] button. AR-M207 M165 M162 FLASH ROM VERSION UP PROCEDURE 12-1...
  • Page 113 7) Specify the folder which includes the maintenance tool driver 3) Check that the new hardware search wizard is shown. Press the (Mainte.inf), and press [Open] button. [Next] button. AR-M207 M165 M162 FLASH ROM VERSION UP PROCEDURE 12-2...

  • Page 114: Download Procedure

    11) When the indication is displayed to reboot the PC, press [YES] button and boot the PC. The installation procedure of the joint maintenance program on Windows 2000 is completed with the above operation. AR-M207 M165 M162 FLASH ROM VERSION UP PROCEDURE 12-3...
  • Page 115 The appearance of “Processing finished.Turn off the power.” indicates the completion of the download (writing into ROM). Turn the power off and the USB cable can be removed at this point. AR-M207 M165 M162 FLASH ROM VERSION UP PROCEDURE 12-4...

  • Page 116: Version Confirming Procedure

    5) PC side: If "The copier is off." is displayed on the left lower side after booting the integrated maintenance program, select [File] and then [Reconnect] on the menu bar. AR-M207 M165 M162 FLASH ROM VERSION UP PROCEDURE 12-5...
  • Page 117 •When download is completed, the version number is displayed such as the MCU boot version and the MCU program version. •The CPM and the SD-RAM size are displayed when the MCU/Panel PWB is installed and the boot section operates normally. AR-M207 M165 M162 FLASH ROM VERSION UP PROCEDURE 12-6...

  • Page 118: Block Diagram

    [13] ELECTRICAL SECTION 1. Block diagram Block Diagrams(Copier+SCANNEER+GDI+E-Sort+Duprex+USB2.0+FAX Model) AR-M207 M165 M162 ELECTRICAL SECTION 13-1...

  • Page 119: Circuit Descriptions

    Data Bus High Write Enable PE1/D1 In/Out Data Bus PF3/LWR Low Write Enable PE2/D2 In/Out Data Bus PF2/LCAS/ 151 Selector Signal PE3/D3 In/Out Data Bus WAIT/BREQO Ground PF1/BACK 151 Selector Signal PE4/D4 In/Out Data Bus AR-M207 M165 M162 ELECTRICAL SECTION 13-2...
  • Page 120 Print control section Image process section Print data process circuit Resolution conversion, Zooming, lmage process circuit HSYNC PRINT control VSYNC DRAM control ASIC control resistor I/F section DRAM 8MB or 16MB To CPU bus AR-M207 M165 M162 ELECTRICAL SECTION 13-3...
  • Page 121 Therefore, the lower the heat roller surface temperature is, the higher the thermistor terminal voltage is, and vise versa. The thermistor terminal voltage is inputted to the CPU analog port. The CPU controls ON/OFF of the heater lamp by this input voltage level. AR-M207 M165 M162 ELECTRICAL SECTION 13-4...
  • Page 122 When the driver input voltage (base resistance input) is HIGH (+3.3V), the transistor turns ON to flow a current in the arrow direction, operating the load. When the driver is ON, the driver output terminal voltage is 0V. +24V ASIC/CPU OUT PUT LOAD LOAD AR-M207 M165 M162 ELECTRICAL SECTION 13-5...
  • Page 123 The IEEE1284 driver is used to perform interface between the ASIC procedure, interface between the ASIC (engine) and the host is (engine) and the host. performed. IEEE1284 driver Centronics connector ASIC IC403 USB driver connector IC401 ASIC OE, RCV, VP, VM Suspend, VMO AR-M207 M165 M162 ELECTRICAL SECTION 13-6...
  • Page 124 The constant voltage control circuit is of +5VEN. +24V are of the non-control system by winding from the +5VEN winding. As shown in fig (1), +24V, and +5V are provided with the ON/OFF function by external signals. +3.3V is outputted from 24V to the step down converter. Refer to the block diagram. AR-M207 M165 M162 ELECTRICAL SECTION 13-7...

  • Page 125: Actual Wiring Diagram

    3. Actual wiring diagram Actual wiring diagram 1/7 CN403 B7B-PH-K-S (RED) CN101 9604S-22F x 2 (WHITE) CN41 CN10 CN34 CN41 CN47 CN33 CN13 (INCH ONLY) (AB ONLY) CN38 CN35 CN37 CN26 9610S-16B AR-M207 M165 M162 ELECTRICAL SECTION 13-8...
  • Page 126 Actual wiring diagram 2/7 SENSOR/ MOTOR/ LSU AR-M207 M165 M162 ELECTRICAL SECTION 13-9...
  • Page 127 Actual wiring diagram 3/7 Optical / SPF AR-M207 M165 M162 ELECTRICAL SECTION 13-10...
  • Page 128 Actual wiring diagram 4/7 NW AC- L N.C. NW AC- N AR-M207 M165 M162 ELECTRICAL SECTION 13-11...
  • Page 129 Actual wiring diagram 5/7 OP / INTER FACE / INETER ROCK AR-M207 M165 M162 ELECTRICAL SECTION 13-12...
  • Page 130 Actual wiring diagram 6/7 Dehumidifier heater/Options AR-M207 M165 M162 ELECTRICAL SECTION 13-13...
  • Page 131 Actual wiring diagram 7/7 FAX / IMC2 AR-M207 M165 M162 ELECTRICAL SECTION 13-14...
  • Page 132 LEAD-FREE SOLDER The PWB’s of this model employs lead-free solder. The “LF” marks indicated on the PWB’s and the Service Manual mean “Lead-Free” solder. The alphabet following the LF mark shows the kind of lead-free solder. Example: <Solder composition code of lead-free solder> Solder composition Solder composition code Solder composition...
  • Page 134 COPYRIGHT 2004 BY SHARP CORPORATION All rights reserved. All rights reserved. All rights reserved. Printed in Japan. Printed in Japan. Printed in Japan. No part of this publication may be reproduced, No part of this publication may be reproduced, No part of this publication may be reproduced,...

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