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Toro Groundsmaster 4500-D Operator's Manual
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Toro Groundsmaster 4500-D Operator's Manual

Toro groundsmaster 4500-d; groundsmaster 4700-d traction unit, mower
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Original Instructions (EN)
Groundsmaster
4700–D Traction Unit
Model No. 30881—Serial No. 315000001 and Up
Model No. 30881A—Serial No. 315000001 and Up
Model No. 30882—Serial No. 315000001 and Up
Model No. 30882A—Serial No. 315000001 and Up
Form No. 3393-214 Rev A
®
4500-D and
*3393-214* A

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Summary of Contents for Toro Groundsmaster 4500-D

  • Page 1 4500-D and 4700–D Traction Unit Model No. 30881—Serial No. 315000001 and Up Model No. 30881A—Serial No. 315000001 and Up Model No. 30882—Serial No. 315000001 and Up Model No. 30882A—Serial No. 315000001 and Up *3393-214* A Register at www.Toro.com. Original Instructions (EN)
  • Page 2 This product complies with all relevant European directives, You may contact Toro directly at www.Toro.com for product for details please see the separate product specific Declaration safety and operation training materials, accessory information, of Conformity (DOC) sheet. help finding a dealer, or to register your product.

  • Page 3: Table Of Contents

    Safety ................4 Servicing the Fuel Filter...........39 Safe Operating Practices........... 4 Fuel Pick up Tube Screen.........40 Toro Riding Mower Safety ........6 Electrical System Maintenance ........40 Sound Power Level ..........7 Charging and Connecting the Battery ......40 Sound Pressure Level..........7 Battery Care............41...

  • Page 4: Safety

    Safety Long hair, loose clothing, or jewelry may get tangled in moving parts. Do not operate the equipment when barefoot or wearing open sandals. This machine has been designed in accordance with EN ISO • Thoroughly inspect the area where the equipment is to 5395:2013 and ANSI B71.4-2012.

  • Page 5: Maintenance And Storage

    • • Remember there is no such thing as a safe slope. Travel Lightning can cause severe injury or death. If lightning on grass slopes requires particular care. To guard against is seen or thunder is heard in the area, do not operate overturning: the machine;...

  • Page 6: Toro Riding Mower Safety

    Toro Riding Mower Safety Cutting units must be lowered when going down slopes to maintain steering control The following list contains safety information specific to Toro products or other safety information that you must know that • Engage traction drive slowly, always keep foot on traction is not included in the CEN, ISO, or ANSI standard.

  • Page 7: Sound Power Level

    Sound Power Level Groundsmaster 4500 This unit has a guaranteed sound power level of 105 dBA, which includes an Uncertainty Value (K) of 0.7 dBA. Sound power level was determined according to the procedures outlined in ISO 11094. Groundsmaster 4700 This unit has a guaranteed sound power level of 105 dBA, which includes an Uncertainty Value (K) of 0.7 dBA.

  • Page 8: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 121–3887 1. Read the Operator’s Manual. 117-4763 1. To engage the parking 2.
  • Page 9 117-4764 125–4604 1. Thrown object hazard—keep bystanders a safe distance Groundsmaster 4700 Shown from the machine. 2. Cutting hazard of hand, mower blade—stay away from 1. Raise left deck 3. Raise right deck moving parts, keep all guards and shields in place. 2.
  • Page 10 112-5297 1. Warning—read the Operator's Manual, do not operate this machine unless you are trained. 2. Warning—read the Operator's Manual before towing the machine. 3. Tipping hazard—slow machine before turning, do not turn at high speeds; lower the cutting unit when driving down slopes;...
  • Page 11 93-7272 1. Cutting/dismemberment hazard; fan—stay away from moving parts. 117–2718 112-5019 93-6681 125–4606 1. Cutting/dismemberment—hazard, fan-stay away from 1. Read the Operator’s Manual for information on moving parts. maintenance. 104-1086 1. Height of cut...

  • Page 12: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Lock bracket Rivet Washer Install the Hood Latch (CE). Screw, 1/4 x 2 inches Locknut, 1/4 inch – No parts required Adjust the height-of-cut –...

  • Page 13: Installing The Hood Latch (Ce Only)

    Installing the Hood Latch (CE Only) Parts needed for this procedure: Lock bracket G012629 Rivet Figure 4 Washer 1. CE lock bracket 2. Bolt and nut assembly Screw, 1/4 x 2 inches Locknut, 1/4 inch 4. Align the washers with the holes on the inside of the hood.

  • Page 14: Adjusting The Height-Of-Cut

    Adjusting the Height-of-Cut No Parts Required Figure 8 Procedure 6. Position the tapped plate in line with the spacer. Important: This cutting deck often cuts approximately 7. Install the bolt finger tight. 6 mm (1/4 inch) lower than a reel cutting unit with the 8.

  • Page 15: Installing The Mulching Baffle (Optional)

    properly grease the machine will result in premature failure of critical parts. Installing the Mulching Baffle (Optional) Checking Fluid Levels No Parts Required No Parts Required Procedure 1. Thoroughly clean debris from the mounting holes on Procedure the rear wall and left side wall of the chamber. 1.

  • Page 16: Product Overview

    Key Switch Product Overview The key switch (Figure 12) has three positions: Off, On/Preheat, and Start. Controls PTO Switch Brake Pedals The PTO switch (Figure 12) has two positions: Out (start) and In (stop). Pull the PTO button out to engage the cutting Two foot pedals (Figure 11) operate individual wheel brakes...

  • Page 17: Light Switch

    and backward to raise the cutting units. When starting the Weight gauge machine, with the cutting units in the down position, press the Indicates when the seat is adjusted to the weight of the lift switch down to allow the cutting units to float and mow. operator (Figure 14).
  • Page 18 Using the InfoCenter LCD Display InfoCenter Icon Description The InfoCenter LCD display shows information about your SERVICE DUE Indicates when scheduled service should be performed machine such as the operating status, various diagnostics and other information about the machine (Figure 15) There Engine RPM/status—indicates the is a splash screen and main information screen of the...
  • Page 19 InfoCenter Icon Description (cont'd.) InfoCenter Icon Description (cont'd.) Stop or shutdown Operator should put machine in neutral Engine Engine start denied Key switch Engine shutdown Indicates when the cutting units are Engine coolant too hot being lowered Indicates when the cutting units are Hydraulic oil too hot being raised PIN passcode...
  • Page 20 LCD Contrast Controls the contrast of the faults. Refer to the Service LCD display. Manual or your Authorized Toro Distributor for more Protected Menus Allows the maintenance information on the Faults director to access protected menu and the information menus by inputting a contained there.
  • Page 21 If the Stationary Regeneration icon appears on the InfoCenter, accessed, scroll down to Protect Settings. Using the right refer to the Service Manual or contact your Toro Distributor button, changing Protect Settings to OFF will allow the for the maintenance procedure.

  • Page 22: Specifications

    A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories.

  • Page 23: Operation

    CAUTION DPF plugging and damage the engine. If the engine has been running, the Note: Toro Premium Engine oil is available from your pressurized, hot coolant can escape and cause distributor in either 15W-40 or 10W-30 viscosity. See the parts catalog for part numbers.

  • Page 24: Filling The Fuel Tank

    WARNING Fuel is harmful or fatal if swallowed. Long-term exposure to vapors can cause serious injury and illness. • Avoid prolonged breathing of vapors. • Keep face away from nozzle and fuel tank or conditioner opening. • Keep fuel away from eyes and skin. Biodiesel Ready This machine can also use a biodiesel blended fuel of up to B7 (7% biodiesel, 93% petrodiesel).

  • Page 25: Checking The Hydraulic Fluid Level

    Toro distributor for part numbers.) or plastic truck bed liners may insulate the Alternate fluids: If the Toro fluid is not available, other container and slow the loss of any static charge. fluids may be used provided they meet all the following •...

  • Page 26: Checking The Tire Pressure

    Starting and Stopping the Engine Smart Power With Toro Smart Power™, the operator does not have Starting the Engine to listen to the engine speed in heavy conditions. Smart Power prevents bogging down in heavy turf by automatically Important: The fuel system must be bled if any of the...

  • Page 27: Reversing Fan Operation

    Reversing Fan Operation Transport Speed The fan speed is controlled by the hydraulic oil temperature Supervisor (Protected Menu) and engine coolant temperature. A reverse cycle is Allows the supervisor to set the machines maximum transport automatically initiated when either the engine coolant or speed, in increments of 50%, 75% or 100%, at which the hydraulic oil temperature reaches a certain point.

  • Page 28: Checking The Interlock Switches

    Checking the Interlock damage may occur. The bypass valve must be open whenever the machine is pushed or towed. Switches Important: If the machine must be pushed or towed Service Interval: Before each use or daily in reverse, the check valve in the four-wheel drive manifold must also be bypassed.

  • Page 29: Operating Characteristics

    The blade generally performs best in lower heights of cut - With Toro Smart Power™, the operator does not have 1.9 to 6.4 cm (3/4 to 2–1/2 inch). to listen to the engine speed in heavy conditions. Smart...

  • Page 30: Choosing Accessories

    This means that in order to Reference Aftercut Appearance Troubleshooting Guide maintain the same height-of-cut, which is a good practice, you will need to cut more frequently in early spring; as the available at www.Toro.com...
  • Page 31 Transporting (Groundsmaster 4700–D Only) Use the two rear transport latches for the outer cutting units when transporting over long distances, rough terrain, or when trailering. After Operating To ensure optimum performance, clean the underside of the mower housings after each use. If residue is allowed to build up in the mower housing, cutting performance will decline.

  • Page 32: Maintenance

    Note: Determine the left and right sides of the machine from the normal operating position. Note: Looking for an Electrical Schematic or Hydraulic Schematic visiting www.Toro.com and searching for your machine from for your machine? Download a free copy of the schematic by the Manuals link on the home page.

  • Page 33: Daily Maintenance Checklist

    Important: Refer to your engine Operator's Manual and cutting unit Operator's Manual for additional maintenance procedures. Daily Maintenance Checklist Duplicate this page for routine use. Maintenance For the week of: Check Item Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation.

  • Page 34: Service Interval Chart

    Service Interval Chart Figure 21 CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance.

  • Page 35: Premaintenance Procedures

    Premaintenance Lubrication Procedures Greasing the Bearings and Bushings Removing the Hood Service Interval: Every 50 hours 1. Release hood latches (Figure 22) and pivot open the hood. The machine has grease fittings that must be lubricated regularly with No. 2 General Purpose Lithium Base Grease. If the machine is operated under normal conditions, lubricate all bearings and bushings after every 50 hours of operation or immediately after every washing.
  • Page 36 • • Steering cylinder ball joints (2) (Figure Cutting unit spindle shaft bearings (2 per cutting unit) (Figure Note: Either fitting can be used, which ever is more accessible. Pump grease into the fitting until a small amount appears at bottom of the spindle housing (under the deck).

  • Page 37: Engine Maintenance

    Engine Maintenance canister. Avoid using high pressure air which could force dirt through the filter into the intake tract. This cleaning process prevents debris from migrating Servicing the Air Cleaner into the intake when the primary filter is removed. Service Interval: Every 400 hours 3.

  • Page 38: Servicing The Engine Oil And Filter

    If you would like to know the current Service Interval: Every 250 hours level of ash in any of your Toro Tier 4 products, you can find it by going to the Service menu of the Infocenter after Change the oil and filter every 250 hours.

  • Page 39: Fuel System Maintenance

    Fuel System 2. Loosen the drain plug on the bottom of the filter canister and open the vent on the top of the canister Maintenance mount. DANGER Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive. A fire or explosion from fuel can burn you and others and can cause property damage.

  • Page 40: Fuel Pick Up Tube Screen

    Electrical System Maintenance Charging and Connecting the Battery WARNING CALIFORNIA Proposition 65 Warning Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California Figure 36 to cause cancer and reproductive harm. Wash hands after handling. 1.

  • Page 41: Battery Care

    5. Coat both battery connections with Grafo 112X (skin-over) grease, Toro Part No. 505-47, petroleum 2. Connect a 3 to 4 amp. battery charger to the battery jelly, or light grease to prevent corrosion. Slide the posts.

  • Page 42: Fuses

    Coat the battery posts and cable connectors with Grafo 112X (skin-over) grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. Fuses Figure 41 1. Fuses Figure 39 Unhook latch and raise operator's console panel (Figure to expose the fuses (Figure 41).

  • Page 43: Drive System Maintenance

    4. Repeat step for the other drive wheel. Failure to maintain proper torque of the wheel nuts 5. If either wheel moves, contact your Toro Distributor could result in failure or loss of wheel and may to have the planetary drive rebuilt.

  • Page 44: Changing The Planetary Gear Drive Oil

    Changing the Planetary Gear Important: If the planetary fills before the 0.65 liter (22 ounces) of oil is added, wait one Drive Oil hour or install the plug and move the machine approximately ten feet to distribute the oil through Service Interval: After the first 200 hours the brake system.

  • Page 45: Checking The Rear Wheel Toe-In

    Figure 49 Figure 47 1. Tie rod clamp 2. Tie rod ball joint 1. Drain plug location 3. Loosen the clamps at both ends of the tie rods (Figure 3. Remove the (3) oil level check plugs and main axle vent 49).

  • Page 46: Cooling System Maintenance

    Cooling System Maintenance Servicing the Engine Cooling System Service Interval: Before each use or daily Remove debris from the engine area, oil cooler and radiator daily. Clean them more frequently in dirty conditions. This machine is equipped with a hydraulically driven fan drive system that automatically (or manually) reverses to reduce oil cooler/radiator and screen debris build-up.

  • Page 47: Brake Maintenance

    Brake Maintenance Belt Maintenance Adjusting the Service Brakes Servicing the Alternator Belt Adjust the service brakes when there is more than 25 mm Service Interval: Every 100 hours (1 inch) of “free travel" of the brake pedal, or when the brakes Check the condition and tension of the belts (Figure 53) after...

  • Page 48: Hydraulic System Maintenance

    Thereafter, change the filters after every 800 1. Hydraulic filter operating hours, in normal conditions. Use Toro replacement filters Part No. 94-2621 for the rear 4. Ensure that the filter mounting area is clean. Screw the (cutting unit) of the machine and 75-1310 for the front filter on until the gasket contacts the mounting plate;...

  • Page 49: Cutting Deck Maintenance

    Cutting Deck deterioration, and chemical deterioration. Make all necessary repairs before operating. Maintenance WARNING Hydraulic fluid escaping under pressure can Separating the Cutting Decks penetrate skin and cause injury. from the Traction Unit • Make sure all hydraulic fluid hoses and lines are in good condition and all hydraulic connections 1.

  • Page 50: Servicing The Blade Plane

    2. Move cutting deck into position in front of traction If any of these measurements are not within specification, unit. proceed to Adjusting the Blade Plane. 3. Slide deck carrier frame onto lift arm pivot pin. Secure Adjusting the Blade Plane with lynch pin or retaining nut (GM 4700 only) (Figure 57).
  • Page 51 Toro replacement blades to be sure of safety and optimum DANGER performance. Never use replacement blades made by other If the blade is allowed to wear, a slot will form manufacturers because they could be dangerous. between the sail and flat part of the blade 1.

  • Page 52: Servicing The Front Roller

    If this time is greater than 7 mm (0.060 inch), install enough 5/8 inch diameter seconds, the braking valve needs adjustment. Call your Toro washers to take up the slop. Distributor for assistance in making this adjustment.

  • Page 53: Storage

    B. Clean the battery, terminals, and posts with a wire brush and baking soda solution. C. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. D. Slowly recharge the battery every 60 days for 24 hours to prevent lead sulfation of the battery.
  • Page 54 Notes:...
  • Page 55 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
  • Page 56 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.

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Groundsmaster 4700-d

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