Related Manuals for Yamaha TT-R110EY
Summary of Contents for Yamaha TT-R110EY
- Page 1 Read this manual carefully before operating this vehicle. OWNER’S MANUAL TT-R110EY LIT-11626-22-53 5B6-28199-11...
- Page 2 EAU10042 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
- Page 3 INTRODUCTION EAU41733 Congratulations on your purchase of the Yamaha TT-R110EY. This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields.
- Page 4 STERS AND OFF-HIGHWAY MOTORCYCLES” and the “TIPS AND PRACTICE GUIDE FOR THE OFF HIGHWAY MOTORCYCLIST” booklets supplied with this motorcycle when new or available from your Yamaha dealer. Children differ in skills, physical abilities, and judgment. Some children may not be able to operate a motorcycle safely. Parents should su- pervise their child’s use of the motorcycle at all times.
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Page 5: Important Manual Information
IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. - Page 6 IMPORTANT MANUAL INFORMATION EAU10193 TT-R110EY OWNER’S MANUAL ©2008 by Yamaha Motor Corporation, U.S.A. 1st edition, June 2008 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan.
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Page 7: Table Of Contents
TABLE OF CONTENTS LOCATION OF IMPORTANT OPERATION AND IMPORTANT Adjusting the brake lever free LABELS ..........1-1 RIDING POINTS ........ 6-1 play ........... 7-17 Starting and warming up a cold Adjusting the brake pedal free SAFETY INFORMATION ....2-1 engine ......... 6-1 play ........... - Page 8 TABLE OF CONTENTS MOTORCYCLE CARE AND STORAGE ..........8-1 Matte color caution ......8-1 Care ..........8-1 Storage ...........8-3 SPECIFICATIONS ......9-1 CONSUMER INFORMATION...10-1 Identification numbers ....10-1 Motorcycle noise regulation ..10-3 YAMAHA MOTOR CORPORATION, U.S.A. OFF-ROAD MOTORCYCLE LIMITED WARRANTY ....10-4 YAMAHA EXTENDED SERVICE (Y.E.S.) ........10-6...
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Page 9: Location Of Important Labels
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer. TIRE INFORMATION Cold tire normal pressure should be set as follows. -
Page 10: Safety Information
SAFETY INFORMATION EAU41214 Safe Riding yourself conspicuous appears to Perform the pre-operation checks each be very effective in reducing the time you use the vehicle to make sure it chance of this type of accident. Be a Responsible Owner is in safe operating condition. Failure to Therefore: As the vehicle’s owner, you are respon- inspect or maintain the vehicle properly... - Page 11 SAFETY INFORMATION Many accidents have been caused Protective apparel Avoid Carbon Monoxide Poisoning by error of the motorcycle opera- The majority of fatalities from motor- All engine exhaust contains carbon tor. A typical error made by the op- cycle accidents are the result of head monoxide, a deadly gas.
- Page 12 Shifting weights can create a sud- modifications not specifically recom- den imbalance. Make sure that ac- mended by Yamaha, even if sold and Loading cessories are securely attached to installed by a Yamaha dealer. Adding accessories to your motorcycle...
- Page 13 SAFETY INFORMATION the accessory before using it to Use caution when adding electri- make sure that it does not in any cal accessories. If electrical acces- way reduce ground clearance or sories exceed the capacity of the cornering clearance, limit suspen- motorcycle’s electrical system, an sion travel, steering travel or con- electric failure could result, which...
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Page 14: Description
DESCRIPTION EAU10410 Left view 1. Fuel cock (page 4-5) 2. Starter (choke) lever (page 4-6) 3. Fuse (page 7-27) 4. Battery (page 7-25) 5. Clutch adjusting screw (page 7-16) 6. Engine oil drain bolt (page 7-8) 7. Shift pedal (page 4-2) 8. -
Page 15: Right View
DESCRIPTION EAU10420 Right view 1. Spark arrester (page 7-12) 2. Seat (page 4-7) 3. Fuel tank (page 4-3) 4. Air filter element (page 7-10) 5. Spark plug cap (page 7-7) 6. Engine oil filler cap (page 7-8) 7. Brake pedal (page 4-3) 8. -
Page 16: Controls And Instruments
DESCRIPTION EAU10430 Controls and instruments 1. Left handlebar switch (page 4-1) 2. Main switch (page 4-1) 3. Right handlebar switch (page 4-1) 4. Brake lever (page 4-2) 5. Throttle grip (page 7-14) 6. Fuel tank cap (page 4-3) -
Page 17: Instrument And Control Functions
INSTRUMENT AND CONTROL FUNCTIONS EAU40340 EWA10072 EAU12347 Main switch Handlebar switches WARNING Never turn the key to “OFF” while Left the vehicle is moving, otherwise the electrical systems will be switched off, which may result in loss of con- trol or an accident. The main switch controls the ignition 1. -
Page 18: Shift Pedal
INSTRUMENT AND CONTROL FUNCTIONS EAU12660 EAU39850 EAU12890 Engine stop switch “ ” Shift pedal Brake lever Set this switch to “ ” before starting the engine. Set this switch to “ ” to stop the engine in case of an emergen- cy, such as when the vehicle overturns or when the throttle cable is stuck. -
Page 19: Brake Pedal
INSTRUMENT AND CONTROL FUNCTIONS EAU12941 EAU13182 EAU13212 Brake pedal Fuel tank cap Fuel Make sure there is sufficient gasoline in the tank. EWA10881 WARNING Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions. - Page 20 EWA15151 as well as to the exhaust system. WARNING Your Yamaha engine has been de- Gasoline is poisonous and can signed to use regular unleaded gaso- cause injury or death. Handle gaso- line with a pump octane number line with care.
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Page 21: Fuel Tank Breather Hose
INSTRUMENT AND CONTROL FUNCTIONS EAU13412 EAU13561 Fuel tank breather hose Fuel cock The fuel cock supplies fuel from the tank to the carburetor while filtering it al- The fuel cock has three positions: 1. Arrow mark positioned over “ON” 1. Fuel tank breather hose With the lever in this position, fuel flows Before operating the motorcycle: to the carburetor. -
Page 22: Starter (Choke) Lever
INSTRUMENT AND CONTROL FUNCTIONS This indicates reserve. If you run out of EAU13590 EAU37650 Starter (choke) lever “ ” Kickstarter fuel while riding, move the lever to this position. Fill the tank at the first oppor- tunity. Be sure to set the lever back to “ON”... -
Page 23: Seat
Do not dispose of a damaged or worn-out shock absorber as- sembly yourself. Take the shock absorber assembly to a Yamaha dealer for any service. -
Page 24: Sidestand
INSTRUMENT AND CONTROL FUNCTIONS EAU37490 EAU41611 Sidestand Starting circuit cut-off system The sidestand is located on the left side The starting circuit cut-off system pre- of the frame. Raise the sidestand or vents starting when the transmission is lower it with your foot while holding the in gear. - Page 25 With the engine turned off: 1. Make sure that the engine stop switch is set to “ ”. If a malfunction is noted, have a Yamaha 2. Turn the key to “ON”. dealer check the system before riding. 3. Shift the transmission into gear.
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Page 26: For Your Safety - Pre-Operation Checks
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:... -
Page 27: Pre-Operation Check List
• Make sure that operation is smooth. • Check cable free play. Throttle grip 7-14, 7-22 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 7-22 •... - Page 28 FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS PAGE • Make sure that operation is smooth. Brake pedal 7-23 • Lubricate pedal pivoting point if necessary. • Make sure that operation is smooth. Brake lever 7-23 • Lubricate lever pivoting point if necessary. •...
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Page 29: Operation And Important Riding Points
2. Turn the key to “ON” and make normally to the throttle with the starter understand, ask your Yamaha dealer. sure that the engine stop switch is (choke) turned off. EWA10271 set to “... -
Page 30: Starting A Warm Engine
OPERATION AND IMPORTANT RIDING POINTS EAU16640 EAU39901 ECA15441 Starting a warm engine Shifting NOTICE Follow the same procedure as for start- Even with the transmission in ing a cold engine with the exception the neutral position, do not that the starter (choke) is not required coast for long periods of time when the engine is warm. -
Page 31: Engine Break-In
Since the engine is brand new, do not shifting to the next higher gear. during the engine break-in period, put an excessive load on it for the first 5 immediately have a Yamaha dealer hours of operation. The various parts in EAU16710 check the vehicle. -
Page 32: Parking
OPERATION AND IMPORTANT RIDING POINTS EAU17171 Parking When parking, stop the engine, remove the key from the main switch, and then turn the fuel cock lever to “OFF”. EWA10311 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them and be burned. -
Page 33: Periodic Maintenance And Adjustment
(if applicable). Yamaha your risk of injury or death during dealers are trained and equipped to service or while using the vehicle. If perform these particular services. -
Page 34: Owner's Tool Kit
If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you. -
Page 35: Periodic Maintenance Chart For The Emission Control System
From 7000 km (4200 mi) or 18 months, repeat the maintenance intervals starting from 3000 km (1800 mi) or 6 months. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. -
Page 36: General Maintenance And Lubrication Chart
7 * Swingarm pivot bearings • Moderately repack with lithium-soap-based grease. • Check chain slack/alignment and condition. Drive chain • Adjust and lubricate chain with Yamaha chain and cable Every ride lube thoroughly. • Check bearing assemblies for looseness. √... - Page 37 • Replace if necessary. Shock absorber assem- • Check operation and for oil leakage. √ 16 * • Replace if necessary. • Apply Yamaha chain and cable lube or engine oil thor- √ √ √ 17 * Control cables oughly.
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Page 38: Removing And Installing Panels
PERIODIC MAINTENANCE AND ADJUSTMENT EAU18771 Removing and installing pan- The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. 1. -
Page 39: Checking The Spark Plug
If the spark plug shows a distinctly dif- ferent color, the engine could be oper- ating improperly. Do not attempt to diagnose such problems yourself. In- stead, have a Yamaha dealer check 1. Spark plug cap the vehicle. 2. Remove the spark plug as shown, with the spark plug wrench includ- ed in the owner’s tool kit. -
Page 40: Engine Oil
PERIODIC MAINTENANCE AND ADJUSTMENT 2. Check the spark plug for electrode 2. Clean the surface of the spark plug EAU39842 Engine oil erosion and excessive carbon or gasket and its mating surface, and The engine oil level should be checked other deposits, and replace it if then wipe off any grime from the before each ride. - Page 41 PERIODIC MAINTENANCE AND ADJUSTMENT To change the engine oil 5. Refill with the specified amount of 1. Start the engine, warm it up for the recommended engine oil, and several minutes, and then turn it then install and tighten the engine off.
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Page 42: Cleaning The Air Filter Element
PERIODIC MAINTENANCE AND ADJUSTMENT EAU41635 Cleaning the air filter element The air filter element should be cleaned or replaced at the intervals specified in the periodic maintenance and lubrica- tion chart. Clean or, if necessary, re- place the air filter element more frequently if you are riding in unusually wet or dusty areas. - Page 43 Make sure that the spark plug cable is Recommended oil: routed as shown. Yamaha foam air filter oil or other quality foam air filter oil 7. Insert the mesh and the sponge material into the air filter case.
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Page 44: Cleaning The Spark Arrester
PERIODIC MAINTENANCE AND ADJUSTMENT 2. If dirt or water is visible, remove EAU40421 Cleaning the spark arrester the hoses, clean them, and then The spark arrester should be cleaned reinstall them. at the intervals specified in the periodic maintenance and lubrication chart. EWA10980 WARNING Always let the exhaust system... -
Page 45: Adjusting The Carburetor
Tailpipe bolt: follows at the intervals specified in the 10 Nm (1.0 m·kgf, 7.2 ft·lbf) Yamaha dealer, who has the neces- periodic maintenance and lubrication sary professional knowledge and expe- chart. rience. The adjustment described in the... -
Page 46: Checking The Throttle Cable Free Play
(b). resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. 1. Throttle cable free play 1. -
Page 47: Tires
After extensive tests, only the tires list- EWA14381 WARNING ed below have been approved for this model by Yamaha Motor Co., Ltd. Operation of this vehicle with im- proper tire pressure may cause se- Front tire: vere injury or death from loss of Size: control. -
Page 48: Spoke Wheels
If any dam- tance is felt, and then turn it 1/8 It is not recommended to patch age is found, have a Yamaha turn in direction (b). a punctured tube. If unavoid- dealer replace the wheel. Do not... -
Page 49: Adjusting The Brake Lever Free Play
PERIODIC MAINTENANCE AND ADJUSTMENT EAU44881 3. To increase the brake lever free Adjusting the brake lever free play, turn the adjusting bolt in di- When tightening the locknut, hold the play rection (a). To decrease the brake clutch adjusting screw with a screwdriv- lever free play, turn the adjusting er so that it does not turn together with bolt in direction (b). -
Page 50: Adjusting The Brake Pedal Free Play
If proper adjustment cannot be obtained as described, have a Yamaha dealer make this ad- justment. 1. Locknut 2. Brake lever free play adjusting bolt 8. Tighten the locknut at the brake 1. -
Page 51: Checking The Shift Pedal
If opera- lubrication chart. Each brake is provid- Front tion is not smooth, have a Yamaha ed with a wear indicator, which allows dealer check the vehicle. you to check the brake shoe wear with- out having to disassemble the brake. -
Page 52: Drive Chain Slack
PERIODIC MAINTENANCE AND ADJUSTMENT EAU22760 Drive chain slack The drive chain slack should be checked before each ride and adjusted if necessary. EAU22773 To check the drive chain slack 1. Place the motorcycle on the side- stand. 1. Drive chain slack 1. -
Page 53: Cleaning And Lubricating The Drive Chain
3. Locknut 4. Alignment marks For a thorough cleaning, have a 3. Tighten both locknuts and the axle Yamaha dealer remove the drive chain nut to the specified torques. and soak it in solvent. 2. Spray Yamaha Chain and Cable... -
Page 54: Checking And Lubricating The Cables
If a cable is damaged maintenance chart. or does not move smoothly, have a Yamaha dealer check or replace it. WARNING! Damage to the outer housing of cables may result in in- ternal rusting and cause interfer- ence with cable movement. -
Page 55: Checking And Lubricating The Brake Lever
Lithium-soap-based grease Lithium-soap-based grease WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Otherwise, the sidestand could contact the ground and distract the operator, re- sulting in a possible loss of control. -
Page 56: Lubricating The Swingarm Pivots
WARNING! To avoid injury, have a Yamaha dealer check or re- odic maintenance and lubrication chart. securely support the vehicle so pair it. -
Page 57: Checking The Steering
This model is equipped with a VRLA ward and backward. If any free (Valve Regulated Lead Acid) battery. play can be felt, have a Yamaha There is no need to check the electro- dealer check or repair the steering. lyte or to add distilled water. However,... - Page 58 To charge the battery 2. If the battery will be stored for more skin, eyes or clothing and al- Have a Yamaha dealer charge the bat- than two months, check it at least ways shield your eyes when tery as soon as possible if it seems to once a month and fully charge it if working near batteries.
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Page 59: Replacing The Fuse
6. If the fuse immediately blows requiring the motorcycle to stand up- again, have a Yamaha dealer right. Check that the motorcycle is in a check the electrical system. stable and level position before starting any maintenance. -
Page 60: Front Wheel
PERIODIC MAINTENANCE AND ADJUSTMENT a jack either under each side of the EAU24360 Front wheel frame in front of the rear wheel or under each side of the swingarm. EAU41813 To remove the front wheel EWA10821 WARNING To avoid injury, securely support the vehicle so there is no danger of it falling over. -
Page 61: Rear Wheel
PERIODIC MAINTENANCE AND ADJUSTMENT 7. Remove the brake shoe assembly EAU25080 Rear wheel from the wheel hub by pulling it out. EAU41643 To remove the rear wheel EWA10821 WARNING To avoid injury, securely support the vehicle so there is no danger of it falling over. - Page 62 PERIODIC MAINTENANCE AND ADJUSTMENT 2. Remove the brake pedal free play adjusting nut, and then disconnect the brake rod at the brake cam- shaft lever. 1. Axle nut 2. Washer 3. Drive chain slack adjusting nut The drive chain does not need to be 4.
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Page 63: Troubleshooting
8. Tighten the axle nut to the speci- self. However, should your motorcycle fied torque. require any repair, take it to a Yamaha dealer, whose skilled technicians have Tightening torque: the necessary tools, experience, and... -
Page 64: Troubleshooting Chart
Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good. -
Page 65: Motorcycle Care And Storage
Rust and corrosion can develop matte colored finished parts. Be Cleaning even if high-quality components are sure to consult a Yamaha dealer for ECA10771 advice on what products to use be- used. A rusty exhaust pipe may go un- NOTICE fore cleaning the vehicle. - Page 66 MOTORCYCLE CARE AND STORAGE contact with strong or abrasive scratched, use a quality plastic After cleaning cleaning products, solvent or polishing compound after 1. Dry the motorcycle with a chamois thinner, fuel (gasoline), rust re- washing. or an absorbing cloth. movers or inhibitors, brake flu- 2.
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Page 67: Storage
Before storing your motorcycle for sev- d. Turn the engine over several eral months: Consult a Yamaha dealer for advice on times with the starter. (This will 1. Follow all the instructions in the what products to use. - Page 68 MOTORCYCLE CARE AND STORAGE spark plug electrodes while °C (90 °F)]. For more information turning the engine over. on storing the battery, see page 7-25. [EWA10951] e. Remove the spark plug cap from the spark plug, and then Make any necessary repairs before install the spark plug and the storing the motorcycle.
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Page 69: Specifications
SPECIFICATIONS Dimensions: Engine oil: Carburetor: Overall length: Type: Manufacturer: 1565 mm (61.6 in) YAMALUBE 4 10W-40 or 20W-50, SAE MIKUNI Type × quantity: Overall width: 10W-40 or SAE 20W-50 680 mm (26.8 in) VM16 x 1 Overall height: Spark plug (s): 923 mm (36.3 in) Manufacturer/model: 90 110... - Page 70 SPECIFICATIONS 4th: Front wheel: Electrical system: 23/21 (1.095) Wheel type: Ignition system: Chassis: Spoke wheel DC. CDI Frame type: Rim size: Charging system: Steel tube backbone 14x1.40 AC magneto Caster angle: Rear wheel: Battery: 26.00 ° Wheel type: Model: Trail: Spoke wheel GT4B-5 60.0 mm (2.36 in)
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Page 71: Consumer Information
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1. - Page 72 1. Model label The model label is affixed to the frame behind panel B. (See page 7-6.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer. 10-2...
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Page 73: Motorcycle Noise Regulation
CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person. -
Page 74: Yamaha Motor Corporation, U.s.a. Off-Road Motorcycle Limited Warranty
1. Operate and maintain the motorcycle as date limitations. Covered off-road motorcycles are specified in the appropriate Owner's Manual, those units certified by Yamaha to EPA noise reg- YAMAHA MOTOR CORPORATION, ulations and come equipped from the factory with MAKES NO OTHER WARRANTY OF ANY 2. - Page 75 CONSUMER INFORMATION 10-5...
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Page 76: Yamaha Extended Service (Y.e.s.)
This excellent Y.E.S. plan coverage is only available to dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts. - Page 77 Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.
- Page 78 INDEX Starter (choke) lever........ 4-6 Starting and warming up a cold engine... 6-1 Air filter element, cleaning..... 7-10 Handlebar switches ........ 4-1 Starting circuit cut-off system ....4-8 Start switch..........4-2 Battery........... 7-25 Identification numbers ......10-1 Steering, checking.........7-25 Brake lever..........4-2 Storage............8-3 Brake lever, checking and lubricating ...
- Page 80 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2008.06-2.2×1 CR...