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Read this manual carefully before operating this vehicle. Il convient de lire attentivement ce manuel avant la pre- mière utilisation du véhicule. Bitte lesen Sie diese Bedienungsanleitung sorgfältig durch, bevor Sie das Fahrzeug in Betrieb nehmen. OWNER’S MANUAL MANUEL DU PROPRIÉTAIRE BEDIENUNGSANLEITUNG TT-R110E(Z) 5B6-28199-82...
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN IMPRIMÉ SUR PAPIER RECYCLÉ 2009.06-0.5×1 CR AUF RECYCLINGPAPIER GEDRUCKT (E,F,G)
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Read this manual carefully before operating this vehicle. OWNER’S MANUAL TT-R110E(Z) 5B6-28199-82-E0...
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Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. EC Declaration of Conformity conforming to Directive 98/37/EC, 2006/42/EC We, YAMAHA MOTOR CO., LTD. 2500 Shingai, Iwata, Japan, declare in sole responsibility, that the product TT-R110E (JYACE17W000002926–...
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Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual.
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INTRODUCTION Weight of the rider should not exceed 60.0 kg (132 lb). AN IMPORTANT NOTE TO PARENTS: This motorcycle is not a toy. Before you let your child ride this motorcycle, you should understand the instructions and warn- ings in this Owner’s Manual. Then be sure your child understands and will follow them. Children differ in skills, physical abil- ities, and judgment.
IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
TABLE OF CONTENTS LOCATION OF IMPORTANT FOR YOUR SAFETY – Spoke wheels ....... 7-17 LABELS ..........1-1 PRE-OPERATION CHECKS ..... 5-1 Adjusting the clutch free play ..7-17 Adjusting the brake lever free SAFETY INFORMATION ....2-1 OPERATION AND IMPORTANT play ........... 7-18 RIDING POINTS ........
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TABLE OF CONTENTS Troubleshooting ......7-32 Troubleshooting chart ....7-33 MOTORCYCLE CARE AND STORAGE ..........8-1 Matte color caution ......8-1 Care ..........8-1 Storage ...........8-3 SPECIFICATIONS ......9-1 CONSUMER INFORMATION...10-1 Identification numbers ....10-1...
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer. For Canada...
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LOCATION OF IMPORTANT LABELS For Canada INFORMATION SUR LES PNEUS TIRE INFORMATION La pression des pneus à froid doit normalement Cold tire normal pressure should be set as être réglée comme suit. follows. AVANT : 100kPa, {1.00kgf/cm }, 15psi FRONT : 100kPa, {1.00kgf/cm }, 15psi ARRIERE : 100kPa, {1.00kgf/cm }, 15psi...
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LOCATION OF IMPORTANT LABELS For Canada 3PT-2118K-A1 This spark ignition system meets all requirements THIS VEHICLE IS A RESTRICTED USE of the Canadian Interference Causing Equipment MOTORCYCLE AND IS NOT INTENDED FOR Regulations. USE ON PUBLIC HIGHWAYS. Ce système d’allumage par étincelle de véhicule respecte toutes les exigences du Règlement sur le CE VÉHICULE EST UNE MOTOCYCLETTE À...
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LOCATION OF IMPORTANT LABELS For Europe...
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LOCATION OF IMPORTANT LABELS For Europe MODEL : TT-R110E MAX. POWER : 5.4 kW YEAR OF CONSTRUCTION : 2009 MASS IN RUNNING ORDER : 72 kg YAMAHA MOTOR CO., LTD. 2500 SHINGAI, IWATA, JAPAN 5B6-2156A-00 5PG-2817L-10 100 kPa 100 kPa 1.00 kgf/cm²...
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LOCATION OF IMPORTANT LABELS Familiarize yourself with the following pictograms and read the explanatory text. Read the Owner’s manual. Use unleaded gasoline only. This unit contains high-pressure Measure tire pressure when nitrogen gas. tires are cold. Mishandling can cause explosion. Do not incinerate, puncture or open.
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LOCATION OF IMPORTANT LABELS For Oceania and South Africa...
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LOCATION OF IMPORTANT LABELS For Oceania and South Africa TIRE INFORMATION Cold tire normal pressure should be set as follows. FRONT : 100kPa, { 1.00kgf/cm } , 15psi REAR : 100kPa, {1.00kgf/cm }, 15psi 3RV-21668-A0 4AA-22259-40 5PA-21568-01...
SAFETY INFORMATION EAU41214 Safe Riding yourself conspicuous appears to Perform the pre-operation checks each be very effective in reducing the time you use the vehicle to make sure it chance of this type of accident. Be a Responsible Owner is in safe operating condition. Failure to Therefore: As the vehicle’s owner, you are respon- inspect or maintain the vehicle properly...
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SAFETY INFORMATION Many accidents have been caused Protective apparel Avoid Carbon Monoxide Poisoning by error of the motorcycle opera- The majority of fatalities from motorcy- All engine exhaust contains carbon tor. A typical error made by the op- cle accidents are the result of head in- monoxide, a deadly gas.
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Shifting weights can create a sud- modifications not specifically recom- den imbalance. Make sure that ac- mended by Yamaha, even if sold and Loading cessories are securely attached to installed by a Yamaha dealer. Adding accessories to your motorcycle...
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SAFETY INFORMATION the accessory before using it to Use caution when adding electri- make sure that it does not in any cal accessories. If electrical acces- way reduce ground clearance or sories exceed the capacity of the cornering clearance, limit suspen- motorcycle’s electrical system, an sion travel, steering travel or con- electric failure could result, which...
INSTRUMENT AND CONTROL FUNCTIONS EAU40340 EWA10072 EAU12348 Main switch Handlebar switches WARNING Never turn the key to “OFF” while Left the vehicle is moving, otherwise the electrical systems will be switched off, which may result in loss of con- trol or an accident. The main switch controls the ignition 1.
INSTRUMENT AND CONTROL FUNCTIONS EAU12660 EAU39850 EAU12890 Engine stop switch “ ” Shift pedal Brake lever Set this switch to “ ” before starting the engine. Set this switch to “ ” to stop the engine in case of an emergen- cy, such as when the vehicle overturns or when the throttle cable is stuck.
INSTRUMENT AND CONTROL FUNCTIONS EAU12941 EAU13182 EAU13212 Brake pedal Fuel tank cap Fuel Make sure there is sufficient gasoline in the tank. EWA10881 WARNING Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions.
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REGULAR UNLEADED GASOLINE containing methanol is not recom- ONLY 3. Wipe up any spilled fuel immedi- mended by Yamaha because it can Fuel tank capacity: ately. NOTICE: Immediately wipe 3.8 L (1.00 US gal, 0.84 Imp.gal) cause damage to the fuel system or ve-...
The fuel cock has three positions: such as the valves and piston rings, as well as to the exhaust system. Your Yamaha engine has been de- signed to use regular unleaded gaso- line with a research octane number of 91 or higher. If knocking (or pinging) oc- 1.
INSTRUMENT AND CONTROL FUNCTIONS This indicates reserve. If you run out of EAU13590 Starter (choke) lever “ ” fuel while riding, move the lever to this position. Fill the tank at the first oppor- tunity. Be sure to set the lever back to “ON”...
INSTRUMENT AND CONTROL FUNCTIONS EAU37650 EAU46280 Kickstarter Seat To remove the seat Remove the bolts, and then pull the seat off. 1. Slot 2. Projection 1. Kickstarter lever 3. Seat holder If the engine fails to start by pushing the 2.
Do not deform or damage the cylinder in any way. Cylinder damage will result in poor damping performance. Do not dispose of a damaged or worn-out shock absorber as- sembly yourself. Take the shock absorber assembly to a Yamaha dealer for any service.
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With the engine turned off: 1. Make sure that the engine stop switch is set to “ ”. If a malfunction is noted, have a Yamaha 2. Turn the key to “ON”. dealer check the system before riding. 3. Shift the transmission into gear.
• Make sure that operation is smooth. • Check cable free play. Throttle grip 7-15, 7-23 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 7-23 •...
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FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS PAGE • Check chain slack. • Adjust if necessary. Drive chain 7-21, 7-22 • Check chain condition. • Lubricate if necessary. • Check for damage. • Check tire condition and tread depth. Wheels and tires 7-15, 7-17 •...
1. Turn the fuel cock lever to “ON”. (choke) turned off. there is a control or function you do not 2. Turn the key to “ON” and make understand, ask your Yamaha dealer. sure that the engine stop switch is EWA10271 set to “...
OPERATION AND IMPORTANT RIDING POINTS EAU16640 EAU39901 ECA15441 Starting a warm engine Shifting NOTICE Follow the same procedure as for start- Even with the transmission in ing a cold engine with the exception the neutral position, do not that the starter (choke) is not required coast for long periods of time when the engine is warm.
Since the engine is brand new, do not shifting to the next higher gear. during the engine break-in period, put an excessive load on it for the first 5 immediately have a Yamaha dealer hours of operation. The various parts in EAU16710 check the vehicle.
OPERATION AND IMPORTANT RIDING POINTS EAU17171 Parking When parking, stop the engine, remove the key from the main switch, and then turn the fuel cock lever to “OFF”. EWA10311 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them and be burned.
(if applicable). Yamaha your risk of injury or death during dealers are trained and equipped to service or while using the vehicle. If perform these particular services.
From 7000 km (4200 mi) or 18 months, repeat the maintenance intervals starting from 3000 km (1800 mi) or 6 months. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
From 7000 km (4200 mi) or 18 months, repeat the maintenance intervals starting from 3000 km (1800 mi) or 6 months. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
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• Replace if necessary. Shock absorber assem- • Check operation and for oil leakage. √ 15 * • Replace if necessary. • Apply Yamaha chain and cable lube or engine oil thor- √ √ √ 16 * Control cables oughly.
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PERIODIC MAINTENANCE AND ADJUSTMENT EAU40000 The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU18771 Removing and installing pan- The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. 1.
If the spark plug shows a distinctly dif- ferent color, the engine could be oper- ating improperly. Do not attempt to diagnose such problems yourself. In- stead, have a Yamaha dealer check 1. Spark plug cap the vehicle. 2. Remove the spark plug as shown, with the spark plug wrench includ- ed in the owner’s tool kit.
PERIODIC MAINTENANCE AND ADJUSTMENT 2. Check the spark plug for electrode To install the spark plug EAU39844 Engine oil erosion and excessive carbon or 1. Clean the surface of the spark plug The engine oil level should be checked other deposits, and replace it if gasket and its mating surface, and before each ride.
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PERIODIC MAINTENANCE AND ADJUSTMENT 3. Remove the engine oil filler cap, Recommended engine oil: the drain bolt and the gasket to See page 9-1. drain the oil from the crankcase. Oil change quantity: 0.80 L (0.85 US qt, 0.70 Imp.qt) ECA11620 NOTICE In order to prevent clutch slip-...
Use only a dedicated parts cleaning solvent. To avoid the Recommended oil: risk of fire or explosion, do not Yamaha foam air filter oil or other use gasoline or solvents with a quality foam air filter oil low flash point.
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PERIODIC MAINTENANCE AND ADJUSTMENT mesh and the sponge material 2. If dirt or water is visible, remove installed, otherwise the pis- the hoses, clean them, and then ton(s) and/or cylinder(s) may reinstall them. become excessively worn. [ECA15572] 1. Spark plug lead 2.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU40421 3. Insert the tailpipe into the muffler, Cleaning the spark arrester and then install and tighten the The spark arrester should be cleaned bolts to the specified torque. at the intervals specified in the periodic maintenance and lubrication chart.
Therefore, most car- checked and, if necessary, adjusted as buretor adjustments should be left to a follows at the intervals specified in the Yamaha dealer, who has the neces- periodic maintenance and lubrication sary professional knowledge and expe- chart.
To prevent this cle, note the following points regarding from occurring, the valve clearance the specified tires. must be adjusted by a Yamaha dealer at the intervals specified in the periodic Tire air pressure maintenance and lubrication chart.
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After extensive tests, only the tires list- able, however, patch the tube ed below have been approved for this very carefully and replace it as model by Yamaha Motor Co., Ltd. soon as possible with a high- 1. Tire sidewall quality product.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU44882 3. To increase the brake lever free Adjusting the brake lever free play, turn the adjusting bolt in di- When tightening the locknut, hold the play rection (a). To decrease the brake clutch adjusting screw with a screwdriv- lever free play, turn the adjusting er so that it does not turn together with bolt in direction (b).
If proper adjustment cannot be obtained as described, have a Yamaha dealer make this ad- justment. 1. Locknut 2. Brake lever free play adjusting bolt 8. Tighten the locknut at the brake 1.
If opera- lubrication chart. Each brake is provid- Front tion is not smooth, have a Yamaha ed with a wear indicator, which allows dealer check the vehicle. you to check the brake shoe wear with- out having to disassemble the brake.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU22760 Drive chain slack The drive chain slack should be checked before each ride and adjusted if necessary. EAU22773 To check the drive chain slack 1. Place the motorcycle on the side- stand. 1. Drive chain slack 1.
7 Nm (0.7 m·kgf, 5.1 ft·lbf) For a thorough cleaning, have a Axle nut: 60 Nm (6.0 m·kgf, 43 ft·lbf) Yamaha dealer remove the drive chain and soak it in solvent. 4. Adjust the brake pedal free play. 2. Spray Yamaha Chain and Cable (See page 7-19.)
If a cable is damaged maintenance chart. or does not move smoothly, have a Yamaha dealer check or replace it. WARNING! Damage to the outer housing of cables may result in in- ternal rusting and cause interfer- The operation of the brake lever should ence with cable movement.
EWA10731 Lithium-soap-based grease WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Otherwise, the sidestand could contact the ground and distract the operator, re- sulting in a possible loss of control.
WARNING! To avoid injury, of it falling over. have a Yamaha dealer check or re- [EWA10751] securely support the vehicle so 2. Hold the lower ends of the front pair it.
EWA10760 WARNING To charge the battery Electrolyte is poisonous and Have a Yamaha dealer charge the bat- dangerous since it contains sul- tery as soon as possible if it seems to furic acid, which causes severe have discharged. Keep in mind that the...
If you do not have access to a con- stant-voltage battery charger, have a 1. Fuse Yamaha dealer charge your battery. 2. Spare fuse The fuse is located inside the battery To store the battery coupler.
6. If the fuse immediately blows requiring the motorcycle to stand up- again, have a Yamaha dealer right. Check that the motorcycle is in a check the electrical system. stable and level position before starting any maintenance.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU24360 7. Remove the brake shoe assembly Front wheel from the wheel hub by pulling it out. EAU41813 To remove the front wheel EWA10821 WARNING To avoid injury, securely support the vehicle so there is no danger of it falling over.
PERIODIC MAINTENANCE AND ADJUSTMENT 7. While applying the front brake, EAU25080 Rear wheel push down hard on the handlebar several times to check for proper EAU41644 fork operation. To remove the rear wheel EWA10821 WARNING To avoid injury, securely support the vehicle so there is no danger of it falling over.
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PERIODIC MAINTENANCE AND ADJUSTMENT 2. Remove the brake pedal free play adjusting nut, and then disconnect the brake rod at the brake cam- shaft lever. 1. Axle nut 2. Washer 3. Drive chain puller The drive chain does not need to be 4.
However, should your motorcycle Tightening torque: require any repair, take it to a Yamaha Brake torque rod nut: 26 Nm (2.6 m·kgf, 19 ft·lbf) dealer, whose skilled technicians have the necessary tools, experience, and 7.
Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
Rust and corrosion can develop matte colored finished parts. Be Cleaning even if high-quality components are sure to consult a Yamaha dealer for ECA10772 advice on what products to use be- used. A rusty exhaust pipe may go un- NOTICE fore cleaning the vehicle.
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MOTORCYCLE CARE AND STORAGE off any detergent residue using Test the product on a small hid- 2. Apply a corrosion protection spray plenty of water, as it is harmful den part of the windshield to on all metal, including chrome- and to plastic parts.
MOTORCYCLE CARE AND STORAGE 8. Let the motorcycle dry completely EAU26151 Storage before storing or covering it. Consult a Yamaha dealer for advice on EWA14501 what products to use. Short-term WARNING Always store your motorcycle in a cool, Contaminants on the brakes or tires dry place and, if necessary, protect it can cause loss of control.
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MOTORCYCLE CARE AND STORAGE 3. Drain the carburetor float chamber spark plug electrodes while °C (90 °F)]. For more information by loosening the drain bolt; this will turning the engine over. on storing the battery, see page prevent fuel deposits from building 7-26.
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
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This information illustration. This label shows specifica- will be needed when ordering spare tions related to exhaust emissions as parts from a Yamaha dealer. required by federal law, state law and Environment Canada. 10-2...
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INDEX Starting and warming up a cold engine ........6-1 Air filter element, cleaning..... 7-11 Handlebar switches ........ 4-1 Starting circuit cut-off system ....4-8 Start switch..........4-2 Battery........... 7-26 Identification numbers ......10-1 Steering, checking.........7-25 Brake lever..........4-2 Storage............8-3 Brake lever, checking and lubricating ... 7-23 Key identification number .....
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2009.06-0.5×1 CR...