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Yamaha TT-R50E Owner's Manual
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Yamaha TT-R50E Owner's Manual

Yamaha TT-R50E Owner's Manual

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See also: Owner's Service Manual , Owner's Manual
OWNER'S MANUAL
MANUEL DU PROPRIÉTAIRE
BEDIENUNGSANLEITUNG
TT-R50E
TT-R50EW
1P6-F8199-81

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  • Page 1 OWNER’S MANUAL MANUEL DU PROPRIÉTAIRE BEDIENUNGSANLEITUNG TT-R50E TT-R50EW 1P6-F8199-81...
  • Page 2 YAMAHA MOTOR CO., LTD. PRINTED IN CHINA 2006.04-0.3×1 CR (E,F,G)
  • Page 3 OWNER’S MANUAL TT-R50E TT-R50EW 1P6-F8199-81-E0...
  • Page 5 Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual.
  • Page 6 INTRODUCTION MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERA- TOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTORCYCLE. HE OR SHE SHOULD: OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION.

  • Page 7: Important Manual Information

    This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
  • Page 8 IMPORTANT MANUAL INFORMATION EWA14350 WARNING THIS MOTORCYCLE IS DESIGNED AND MANUFACTURED FOR OFF-ROAD USE ONLY. IT IS ILLEGAL TO OPER- ATE THIS MOTORCYCLE ON ANY PUBLIC STREET, ROAD OR HIGHWAY. SUCH USE IS PROHIBITED BY LAW. THIS MOTORCYCLE COMPLIES WITH ALMOST ALL STATE OFF-HIGHWAY NOISE LEVEL AND SPARK ARRESTER LAWS AND REGULATIONS.
  • Page 9 IMPORTANT MANUAL INFORMATION EAU37230 TT-R50E/TT-R50EW OWNER’S MANUAL ©2006 by Yamaha Motor Co., Ltd. 1st edition, April 2006 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in China.

  • Page 10: Table Of Contents

    TABLE OF CONTENTS SAFETY INFORMATION ....1-1 OPERATION AND IMPORTANT Adjusting the brake lever free Location of important labels ....1-4 RIDING POINTS......... 5-1 play ........... 6-14 Starting and warming up a cold Adjusting the brake pedal free DESCRIPTION ........2-1 engine ......... 5-1 play ...........
  • Page 11 TABLE OF CONTENTS MOTORCYCLE CARE AND STORAGE ..........7-1 Care ..........7-1 Storage ...........7-3 SPECIFICATIONS ......8-1 CONSUMER INFORMATION.....9-1 Identification numbers ....9-1...

  • Page 12: Safety Information

    Modifications made to this motorcycle Staying within your limits may cycle accidents are the result of head not approved by Yamaha, or the re- help you to avoid an accident. injuries. The use of a safety helmet is moval of original equipment, may ren-...
  • Page 13 Since Yamaha cannot • Bulky or large accessories may your motorcycle. Use extra care when test all other accessories that may be...
  • Page 14 SAFETY INFORMATION Gasoline and exhaust gas where pedestrians or children GASOLINE IS HIGHLY FLAMMA- are not likely to touch these hot BLE: areas. • Always turn the engine off when • Do not park the motorcycle on a refueling. slope or soft ground, otherwise it •...

  • Page 15: Location Of Important Labels

    SAFETY INFORMATION EAU41370 Location of important labels Please read the following important labels carefully before operating this vehicle. For Canada...
  • Page 16 SAFETY INFORMATION For Canada...
  • Page 17 SAFETY INFORMATION Except for Canada...
  • Page 18 SAFETY INFORMATION Except for Canada...

  • Page 19: Description

    DESCRIPTION EAU10410 Left view 1. Fuel cock (page 3-5) 2. Throttle stop screw (page 6-11) 3. Air filter element (page 6-8) 4. Fuse (page 6-24) 5. Battery (page 6-22) 6. Engine oil drain bolt (page 6-6) 7. Shift pedal (page 3-2)

  • Page 20: Right View

    DESCRIPTION EAU10420 Right view 1. Seat (page 3-7) 2. Fuel tank cap (page 3-3) 3. Spark plug cap (page 6-5) 4. Brake pedal (page 3-3) 5. Engine oil filler cap (page 6-6)

  • Page 21: Controls And Instruments

    DESCRIPTION EAU10430 Controls and instruments 1. Left handlebar switch (page 3-1) 2. Starter (choke) lever (page 3-6) 3. Main switch (page 3-1) 4. Brake lever (page 3-3) 5. Throttle grip (page 6-11) 6. Right handlebar switch (page 3-1)

  • Page 22: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS EAU40340 EAU12346 EAU12660 Main switch Handlebar switches Engine stop switch “ ” Set this switch to “ ” before starting Left the engine. Set this switch to “ ” to stop the engine in case of an emergen- cy, such as when the vehicle overturns or when the throttle cable is stuck.

  • Page 23: Speed Limiter

    INSTRUMENT AND CONTROL FUNCTIONS EAU39860 EAU39850 Speed limiter Shift pedal Your motorcycle was delivered with an adjustable speed limiter. The speed limiter keeps the throttle from fully opening, even when the throttle grip is turned to the maximum. 1. Loosen the locknut. 2.

  • Page 24: Brake Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU12890 EAU12941 EAU13180 Brake lever Brake pedal Fuel tank cap 1. Brake lever 1. Brake pedal 1. Fuel tank cap The brake lever is located at the right The brake pedal is on the right side of To remove the fuel tank cap, turn it handlebar grip.

  • Page 25: Fuel

    Make sure that there is sufficient fuel in ONLY by Yamaha because it can cause dam- Fuel tank capacity: the tank. Fill the fuel tank to the bottom age to the fuel system or vehicle perfor- 3.1 L (0.82 US gal) (0.68 Imp.gal)

  • Page 26: Fuel Tank Breather Hose

    The fuel cock has three positions: such as the valves and piston rings, as well as to the exhaust system. Your Yamaha engine has been de- signed to use regular unleaded gaso- line with a research octane number of 91 or higher. If knocking (or pinging) oc- 1.

  • Page 27: Starter (Choke) Lever

    INSTRUMENT AND CONTROL FUNCTIONS This indicates reserve. If you run out of EAU13590 Starter (choke) lever “ ” fuel while riding, move the lever to this position. Fill the tank at the first oppor- tunity. Be sure to set the lever back to “ON”...

  • Page 28: Seat

    INSTRUMENT AND CONTROL FUNCTIONS EAU13960 EAU37490 Seat Sidestand The sidestand is located on the left side To remove the seat of the frame. Raise the sidestand or Remove the bolts, and then pull the lower it with your foot while holding the seat off.

  • Page 29: Starting Circuit Cut-Off System

    Periodically check the operation of the starting circuit cut-off system according to the following procedure. EWA10250 WARNING If a malfunction is noted, have a Yamaha dealer check the system be- fore riding.
  • Page 30 5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. 6. Shift the transmission into the neutral position. 7. Push the start switch. Does the engine start? The neutral switch may be defective.

  • Page 31: Pre-Operation Checks

    PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.

  • Page 32: Pre-Operation Check List

    • Make sure that operation is smooth. • Check cable free play. Throttle grip 6-11, 6-19 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-19 •...
  • Page 33 PRE-OPERATION CHECKS ITEM CHECKS PAGE • Make sure that operation is smooth. Brake pedal 6-19 • Lubricate pedal pivoting point if necessary. • Make sure that operation is smooth. Brake lever 6-20 • Lubricate lever pivoting point if necessary. • Make sure that operation is smooth. Sidestand 6-20 •...

  • Page 34: Operation And Important Riding Points

    “ ”. 7. When the engine is warm, turn the ing controls and their functions 3. Shift the transmission into the neu- starter (choke) off. before riding. Consult a Yamaha tral position. dealer regarding any control or EWA14410 NOTE: WARNING...

  • Page 35: Starting A Warm Engine

    OPERATION AND IMPORTANT RIDING POINTS EAU16640 EAU39901 ECA15441 Starting a warm engine Shifting CAUTION: Follow the same procedure as for start- Even with the transmission in ing a cold engine with the exception the neutral position, do not that the starter (choke) is not required coast for long periods of time when the engine is warm.

  • Page 36: Engine Break-In

    5 immediately have a Yamaha dealer gears, close the throttle. hours of operation. The various parts in check the vehicle.

  • Page 37: Parking

    OPERATION AND IMPORTANT RIDING POINTS EAU17170 Parking When parking, stop the engine, remove the key from the main switch, and then turn the fuel cock lever to “OFF”. EWA10310 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them.

  • Page 38: Periodic Maintenance And Minor Repair

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU17231 EAU40350 render the vehicle unsafe for use. PERIODIC MAINTENANCE Consult a Yamaha dealer before at- Safety is an obligation of the owner. Pe- PROPER PERIODIC MAINTENANCE tempting any changes. riodic inspection, adjustment and lubri-...

  • Page 39: Periodic Maintenance Chart For The Emission Control System

    From 7000 km (4200 mi) or 18 months, repeat the maintenance intervals starting from 3000 km (1800 mi) or 6 months. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.

  • Page 40: General Maintenance And Lubrication Chart

    7 * Swingarm pivot bearings • Moderately repack with lithium-soap-based grease. • Check chain slack/alignment and condition. Drive chain • Adjust and lubricate chain with Yamaha chain and cable Every ride lube thoroughly. • Check bearing assemblies for looseness. √...
  • Page 41 • Replace if necessary. Shock absorber assem- • Check operation and for oil leakage. √ 16 * • Replace if necessary. • Apply Yamaha chain and cable lube or engine oil 10W-30 √ √ √ 17 * Control cables thoroughly.

  • Page 42: Checking The Spark Plug

    Do not attempt to diagnose such problems yourself. In- 1. Spark plug gap stead, have a Yamaha dealer check 1. Spark plug cap the vehicle. Spark plug gap: 2. Remove the spark plug as shown, 0.6–0.7 mm (0.024–0.028 in)

  • Page 43: Engine Oil

    PERIODIC MAINTENANCE AND MINOR REPAIR 2. Clean the surface of the spark plug EAU39840 Engine oil gasket and its mating surface, and The engine oil level should be checked then wipe off any grime from the before each ride. In addition, the oil spark plug threads.
  • Page 44 PERIODIC MAINTENANCE AND MINOR REPAIR To change the engine oil 5. Add the specified amount of the 7. Turn the engine off, and then 1. Start the engine, warm it up for recommended engine oil, and then check the oil level and correct it if several minutes, and then turn it install and tighten the engine oil fill- necessary.

  • Page 45: Cleaning The Air Filter Element

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU39831 Cleaning the air filter element The air filter element should be cleaned at the intervals specified in the periodic maintenance and lubrication chart. Clean the air filter element more fre- quently if you are riding in unusually wet or dusty areas.

  • Page 46: Cleaning The Spark Arrester

    EWA10980 Recommended oil: WARNING Yamaha foam air filter oil or other quality foam air filter oil Always let the exhaust system cool prior to touching exhaust 6. Insert the mesh and the sponge components.

  • Page 47: Adjusting The Carburetor

    Make sure to align the bolt holes when buretor adjustments should be left to a inserting the tailpipe. Yamaha dealer, who has the neces- sary professional knowledge and expe- rience. The adjustment described in the following section, however, may be ser- 1.

  • Page 48: Adjusting The Engine Idling Speed

    The engine is warm when it quickly re- obtained as described above, have a The engine idling speed must be cor- Yamaha dealer make the adjustment. sponds to the throttle. rectly adjusted before checking and ad- 3. Check the engine idling speed justing the throttle cable free play.

  • Page 49: Valve Clearance

    (b). from occurring, the valve clearance regarding the specified tires. must be adjusted by a Yamaha dealer at the intervals specified in the periodic Tire air pressure maintenance and lubrication chart. The tire air pressure should be checked and, if necessary, adjusted before each ride.
  • Page 50 Manufacturer/model: CHENG SHIN/KNOBBY glass fragments in it, or if the sidewall is Rear tire: cracked, have a Yamaha dealer re- Size: place the tire immediately. 2.50-10 4PR Manufacturer/model: Minimum tire tread depth (front and...

  • Page 51: Spoke Wheels

    If any dam- curely mounted to maintain the in- age is found, have a Yamaha herent stability of the original dealer replace the wheel.

  • Page 52: Adjusting The Brake Pedal Free Play

    1. Brake pedal free play If proper adjustment cannot be ob- The brake pedal free play should mea- tained as described, have a Yamaha sure 10.0–20.0 mm (0.39–0.79 in) at dealer make this adjustment. the brake pedal end as shown. Period- ically check the brake pedal free play and, if necessary, adjust it as follows.

  • Page 53: Checking The Front And Rear Brake Shoes

    When checking and adjusting the drive reaches the wear limit line, have a chain slack, there should be no weight Yamaha dealer replace the brake on the motorcycle. shoes as a set. 1. Brake shoe wear indicator 2.
  • Page 54 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Drive chain slack 1. Brake pedal free play adjusting nut 1. Axle nut 2. Drive chain slack adjusting nut 2. Locknut 4. If the drive chain slack is incorrect, 3. Locknut 3. Drive chain slack adjusting nut adjust it as follows.

  • Page 55: Cleaning And Lubricating The Drive Chain

    1. Remove all dirt and mud from the drive chain with a brush or cloth. NOTE: For a thorough cleaning, have a Yamaha dealer remove the drive chain and soak it in solvent. 2. Spray Yamaha Chain and Cable Lube or a high-quality spray-type...

  • Page 56: Checking And Lubricating The Cables

    If a cable is damaged maintenance chart. or does not move smoothly, have a Yamaha dealer check or replace it. Recommended lubricant: Yamaha Chain and Cable Lube or engine oil SAE 10W-30 (API SE)

  • Page 57: Checking And Lubricating The Brake Lever

    Recommended lubricant: necessary. Lithium-soap-based grease Recommended lubricant: EWA10730 Lithium-soap-based grease (all-pur- WARNING pose grease) If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Recommended lubricant: Lithium-soap-based grease (all-pur- pose grease) 6-20...

  • Page 58: Checking The Front Fork

    Securely support the vehicle so that fork does not operate smoothly, and damage. there is no danger of it falling over. have a Yamaha dealer check or re- pair it. To check the operation 2. Hold the lower ends of the front 1.

  • Page 59: Checking The Wheel Bearings

    If there is play in the wheel need to check the electrolyte or to add hub or if the wheel does not turn distilled water. smoothly, have a Yamaha dealer check EWA10760 WARNING the wheel bearings. Electrolyte is poisonous and...
  • Page 60 To charge the battery 3. Battery cover Using a conventional battery Have a Yamaha dealer charge the bat- charger will damage the battery. 3. Unhook the battery band, and then tery as soon as possible if it seems to...

  • Page 61: Replacing The Fuse

    (MF) battery charg- EAU42020 ECA10640 Replacing the fuse CAUTION: er, have a Yamaha dealer charge your battery. Do not use a fuse of a higher amper- age rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire.

  • Page 62: Supporting The Motorcycle

    EWA10820 wheel or performing other maintenance WARNING requiring the motorcycle to stand up- It is advisable to have a Yamaha right. Check that the motorcycle is in a dealer service the wheel. stable and level position before starting Securely support the motor- any maintenance.
  • Page 63 PERIODIC MAINTENANCE AND MINOR REPAIR camshaft lever, then remove the 4. Lift the front wheel off the ground cable from the brake camshaft le- according to the procedure on ver. page 6-25. 5. Remove the axle nut and washer. 6. Pull the wheel axle out, and then remove the wheel.

  • Page 64: Rear Wheel

    To remove the rear wheel 8. Install each front fork leg guard by EWA10820 WARNING installing the bolts. It is advisable to have a Yamaha dealer service the wheel. Securely support the motor- cycle so that there is no danger of it falling over.
  • Page 65 PERIODIC MAINTENANCE AND MINOR REPAIR 7. Remove the wheel. 3. Adjust the drive chain slack. (See page 6-16.) 4. Install the washer and axle nut, EAU39781 To install the rear wheel and then lower the rear wheel so 1. Install the drive chain onto the rear that it is on the ground.

  • Page 66: Troubleshooting

    However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.

  • Page 67: Troubleshooting Chart

    Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.

  • Page 68: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE EAU40461 ucts onto seals, gaskets, sprock- cleaning products, solvent or Care ets, the drive chain and wheel thinner, fuel (gasoline), rust re- While the open design of a motorcycle axles. Always rinse the dirt and de- movers or inhibitors, brake flu- reveals the attractiveness of the tech- greaser off with water.
  • Page 69 NOTE: 6. Touch up minor paint damage salt. Consult a Yamaha dealer for advice on caused by stones, etc. what products to use. 2. Apply a corrosion protection spray 7. Wax all painted surfaces.

  • Page 70: Storage

    MOTORCYCLE CARE AND STORAGE EAU26150 3. Drain the carburetor float chamber EWA10950 Storage WARNING by loosening the drain bolt; this will prevent fuel deposits from building To prevent damage or injury from Short-term up. Pour the drained fuel into the sparking, make sure to ground the Always store your motorcycle in a cool, fuel tank.
  • Page 71 MOTORCYCLE CARE AND STORAGE °C (90 °F)]. For more information on storing the battery, see page 6-22. NOTE: Make any necessary repairs before storing the motorcycle.

  • Page 72: Specifications

    SPECIFICATIONS Dimensions: Engine oil: Engine oil quantity: Periodic oil change: Overall length: Type: 0.80 L (0.85 US qt) (0.70 Imp.qt) 1305 mm (51.4 in) SAE10W30 or SAE10W40 or SAE15W40 Air filter: Overall width: or SAE20W40 or SAE20W50 595 mm (23.4 in) (AUS)(AUT)(BEL)(CHE)(DEU)(DNK)(ESP Air filter element: Overall height:...
  • Page 73 SPECIFICATIONS Primary reduction ratio: Size: Spring/shock absorber type: 67/18 (3.722) 2.50-10 4PR Coil spring Secondary reduction system: Manufacturer/model: Wheel travel: Chain drive CHENG SHIN/KNOBBY 96.0 mm (3.78 in) Secondary reduction ratio: Tire air pressure (measured on cold Rear suspension: 37/13 (2.846) tires): Type: Transmission type:...

  • Page 74: Consumer Information

    Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
  • Page 75 1. Model label The model label is affixed to the frame under the seat. (See page 3-7.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
  • Page 76 INDEX Steering, checking.........6-21 Storage............7-3 Accessories and replacement parts..6-14 Handlebar switches ........ 3-1 Supporting the motorcycle ....6-25 Air filter element, cleaning....... 6-8 Swingarm pivots, lubricating ....6-20 Identification numbers ......9-1 Battery........... 6-22 Throttle cable free play, adjusting ..6-11 Brake and shift pedals, Key identification number .......
  • Page 78 YAMAHA MOTOR CO., LTD. PRINTED IN CHINA 2006.04-0.3×1 CR...

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