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Yamaha TT-R50EA Owner's Manual
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Yamaha TT-R50EA Owner's Manual

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Read this manual carefully before operating this vehicle.
Il convient de lire attentivement ce manuel avant la pre-
mière utilisation du véhicule.
Bitte lesen Sie diese Bedienungsanleitung sorgfältig
durch, bevor Sie das Fahrzeug in Betrieb nehmen.
MANUEL DU PROPRIÉTAIRE
BEDIENUNGSANLEITUNG
OWNER'S MANUAL
TT-R50E
TT-R50EA
1P6-F8199-85

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  • Page 1 Read this manual carefully before operating this vehicle. Il convient de lire attentivement ce manuel avant la pre- mière utilisation du véhicule. Bitte lesen Sie diese Bedienungsanleitung sorgfältig durch, bevor Sie das Fahrzeug in Betrieb nehmen. OWNER’S MANUAL MANUEL DU PROPRIÉTAIRE BEDIENUNGSANLEITUNG TT-R50E TT-R50EA 1P6-F8199-85...
  • Page 2 YAMAHA MOTOR CO., LTD. PRINTED IN CHINA 2010.04-0.3×1 CR (E,F,G)
  • Page 3 Read this manual carefully before operating this vehicle. OWNER’S MANUAL TT-R50E TT-R50EA 1P6-F8199-85-E0...
  • Page 4 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. EC Declaration of Conformity conforming to Directive 2006/42/EC We, YAMAHA MOTOR CO., LTD. 2500 Shingai, Iwata, Japan, declare in sole responsibility, that the product TT-R50E (LBPCA01W000391117–...
  • Page 5 Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual.
  • Page 6 Your motorcycle is equipped with an adjustable speed limiter. Yamaha recommends that all beginners start off with the speed limiter adjusting screw turned in to limit the amount of speed available while they learn. The adjusting screw may be gradually turned out to increase maximum speed as the beginner becomes more familiar with operating the motorcycle.
  • Page 7 IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
  • Page 8 IMPORTANT MANUAL INFORMATION EAU37230 TT-R50E/TT-R50EA OWNER’S MANUAL ©2010 by Yamaha Motor Co., Ltd. 1st edition, April 2010 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in China.

  • Page 9: Table Of Contents

    TABLE OF CONTENTS LOCATION OF IMPORTANT FOR YOUR SAFETY – Adjusting the brake lever free LABELS ..........1-1 PRE-OPERATION CHECKS ..... 5-1 play ........... 7-15 Adjusting the brake pedal free SAFETY INFORMATION ....2-1 OPERATION AND IMPORTANT play ........... 7-16 RIDING POINTS ........ 6-1 Checking the shift pedal ....
  • Page 10 TABLE OF CONTENTS MOTORCYCLE CARE AND STORAGE ..........8-1 Matte color caution ......8-1 Care ..........8-1 Storage ...........8-3 SPECIFICATIONS ......9-1 CONSUMER INFORMATION...10-1 Identification numbers ....10-1...

  • Page 11: Location Of Important Labels

    Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer. For Canada...
  • Page 12 LOCATION OF IMPORTANT LABELS For Canada AT T E N T I O N N OT I C E 1P6-F151A-40 1P6-F151A-50 3PT-2118K-A1...
  • Page 13 LOCATION OF IMPORTANT LABELS For Canada THIS VEHICLE IS A RESTRICTED USE MOTORCYCLE AND IS NOT INTENDED FOR USE ON PUBLIC HIGHWAYS. CE VÉHICULE EST UNE MOTOCYCLETTE À USAGE RESTREINT DONT L’USAGE N’EST PAS DESTINÉ AUX VOIES PUBLIQUES. 1P6-F416E-00 This spark ignition system meets all requirements of the Canadian Interference Causing Equipment Regulations.
  • Page 14 LOCATION OF IMPORTANT LABELS For Europe...
  • Page 15 LOCATION OF IMPORTANT LABELS For Europe 2010 YAMAHA MOTOR CO., LTD. 2500 SHINGAI, IWATA, JAPAN 8AC-2817L-00 1P6-F151A-80 TT-R50E 2.5 kW 57 kg 1P6-2156A-10 100 kPa 100 kPa 1.00 kgf/cm² 1.00 kgf/cm² 15 psi 15 psi 5PG-2816R-00 3PT-2118K-A1...
  • Page 16 LOCATION OF IMPORTANT LABELS Familiarize yourself with the following pictograms and read the explanatory text. Read the Owner’s manual. Use unleaded gasoline only. This unit contains high-pressure Measure the tire pressure when nitrogen gas. the tires are cold. Mishandling can cause an explosion.
  • Page 17 LOCATION OF IMPORTANT LABELS Model Name ****** Max. Power *** kW *** kg Mass In Running Order 1 Year of construction **** YAMAHA MOTOR CO., LTD. 2500 SHINGAI, IWATA, JAPAN...
  • Page 18 LOCATION OF IMPORTANT LABELS For Oceania...
  • Page 19 LOCATION OF IMPORTANT LABELS For Oceania N OT I C E 1P6-F151A-40 3PT-2118K-A1...
  • Page 20 LOCATION OF IMPORTANT LABELS For South Africa 1-10...
  • Page 21 LOCATION OF IMPORTANT LABELS For South Africa N OT I C E 1P6-F151A-40 3PT-2118K-A1 1-11...

  • Page 22: Safety Information

    SAFETY INFORMATION EAU41219 Safe Riding yourself conspicuous appears to Perform the pre-operation checks each be very effective in reducing the time you use the vehicle to make sure it chance of this type of accident. Be a Responsible Owner is in safe operating condition. Failure to Therefore: As the vehicle’s owner, you are respon- inspect or maintain the vehicle properly...
  • Page 23 SAFETY INFORMATION Many accidents have been caused Protective Apparel Avoid Carbon Monoxide Poisoning by error of the motorcycle opera- The majority of fatalities from motorcy- All engine exhaust contains carbon tor. A typical error made by the op- cle accidents are the result of head in- monoxide, a deadly gas.
  • Page 24 Adding accessories to your motorcycle motorcycle before riding. mended by Yamaha, even if sold and can adversely affect stability and han- Check accessory mounts fre- installed by a Yamaha dealer. dling if the weight distribution of the mo- quently.
  • Page 25 SAFETY INFORMATION Never install accessories that tor and may limit control ability, Check that the fuel cock (if would impair the performance of therefore, such accessories are equipped) is in the “OFF” position your motorcycle. Carefully inspect not recommended. and that there are no fuel leaks. the accessory before using it to Use caution when adding electri- Point the front wheel straight...

  • Page 26: Description

    DESCRIPTION EAU10410 Left view 1. Fuel cock (page 4-6) 2. Throttle stop screw (page 7-11) 3. Air filter element (page 7-8) 4. Fuse (page 7-25) 5. Battery (page 7-23) 6. Engine oil drain bolt (page 7-7) 7. Shift pedal (page 4-3)

  • Page 27: Right View

    DESCRIPTION EAU10420 Right view 1. Seat (page 4-7) 2. Fuel tank cap (page 4-4) 3. Spark plug cap (page 7-6) 4. Brake pedal (page 4-3) 5. Clutch adjusting screw (page 7-15) 6. Engine oil filler cap (page 7-7)

  • Page 28: Controls And Instruments

    DESCRIPTION EAU10430 Controls and instruments 1. Engine stop switch (page 4-1) 2. Starter (choke) lever (page 4-7) 3. Main switch (page 4-1) 4. Brake lever (page 4-3) 5. Throttle grip (page 7-12) 6. Start switch (page 4-1)

  • Page 29: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS EAU40340 EWA10072 EAU12348 Main switch Handlebar switches WARNING Never turn the key to “OFF” while Left the vehicle is moving, otherwise the electrical systems will be switched off, which may result in loss of con- trol or an accident. The main switch controls the ignition 1.

  • Page 30: Speed Limiter

    INSTRUMENT AND CONTROL FUNCTIONS EAU12660 EAU39862 Engine stop switch “ ” Speed limiter Set this switch to “ ” before starting Your motorcycle is equipped with an the engine. Set this switch to “ ” to adjustable speed limiter. The speed stop the engine in case of an emergen- limiter keeps the throttle from fully cy, such as when the vehicle overturns...

  • Page 31: Shift Pedal

    INSTRUMENT AND CONTROL FUNCTIONS EAU39851 EAU12890 EAU12941 Shift pedal Brake lever Brake pedal 1. Shift pedal 1. Brake lever 1. Brake pedal This motorcycle is equipped with a con- The brake lever is located at the right The brake pedal is on the right side of stant-mesh 3-speed transmission.

  • Page 32: Fuel Tank Cap

    INSTRUMENT AND CONTROL FUNCTIONS EAU13182 EAU13212 Fuel tank cap Fuel Make sure there is sufficient gasoline in the tank. EWA10881 WARNING Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow 1.

  • Page 33: Fuel Tank Breather Hose

    Your Yamaha engine has been de- signed to use regular unleaded gaso- line with a pump octane number [(R+M)/2] of 86 or higher, or a research...

  • Page 34: Fuel Cock

    INSTRUMENT AND CONTROL FUNCTIONS EAU13561 This indicates reserve. If you run out of Fuel cock fuel while riding, move the lever to this The fuel cock supplies fuel from the position. Fill the tank at the first oppor- tank to the carburetor while filtering it al- tunity.

  • Page 35: Starter (Choke) Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU13590 EAU13960 Starter (choke) lever “ ” Seat To remove the seat Remove the bolts, and then pull the seat off. 1. Projection 2. Seat holder 1. Starter (choke) lever “ ” 2. Place the seat in the original posi- Starting a cold engine requires a richer tion, and then tighten the bolts.

  • Page 36: Sidestand

    INSTRUMENT AND CONTROL FUNCTIONS EAU37490 EAU41611 Sidestand Starting circuit cut-off system The sidestand is located on the left side The starting circuit cut-off system pre- of the frame. Raise the sidestand or vents starting when the transmission is lower it with your foot while holding the in gear.
  • Page 37 With the engine turned off: 1. Make sure that the engine stop switch is set to “ ”. If a malfunction is noted, have a Yamaha 2. Turn the key to “ON”. dealer check the system before riding. 3. Shift the transmission into gear.

  • Page 38: For Your Safety - Pre-Operation Checks

    • Check pedal free play. 7-16, 7-17 • Adjust if necessary. • Make sure that operation is smooth. • Check cable free play. Throttle grip 7-12, 7-20 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing.
  • Page 39 FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS PAGE • Make sure that operation is smooth. Control cables 7-20 • Lubricate if necessary. • Check chain slack. • Adjust if necessary. Drive chain 7-18, 7-19 • Check chain condition. • Lubricate if necessary. •...

  • Page 40: Operation And Important Riding Points

    2. Turn the key to “ON” and make cold! understand, ask your Yamaha dealer. sure that the engine stop switch is EWA10271 set to “...

  • Page 41: Starting A Warm Engine

    OPERATION AND IMPORTANT RIDING POINTS EAU16640 EAU39901 ECA15441 Starting a warm engine Shifting NOTICE Follow the same procedure as for start- Even with the transmission in ing a cold engine with the exception the neutral position, do not that the starter (choke) is not required coast for long periods of time when the engine is warm.

  • Page 42: Engine Break-In

    Since the engine is brand new, do not shifting to the next higher gear. during the engine break-in period, put an excessive load on it for the first 5 immediately have a Yamaha dealer hours of operation. The various parts in EAU16710 check the vehicle.

  • Page 43: Parking

    OPERATION AND IMPORTANT RIDING POINTS EAU17171 Parking When parking, stop the engine, remove the key from the main switch, and then turn the fuel cock lever to “OFF”. EWA10311 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them and be burned.

  • Page 44: Periodic Maintenance And Adjustment

    – possibly leading to pending on the weather, terrain, geo- that is certified (if applicable). Yamaha death. See page 2-1 for more in- graphical location, and individual use, dealers are trained and equipped to...

  • Page 45: Periodic Maintenance Chart For The Emission Control System

    From 7000 km (4200 mi) or 18 months, repeat the maintenance intervals starting from 3000 km (1800 mi) or 6 months. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.

  • Page 46: General Maintenance And Lubrication Chart

    From 7000 km (4200 mi) or 18 months, repeat the maintenance intervals starting from 3000 km (1800 mi) or 6 months. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
  • Page 47 • Replace if necessary. Shock absorber assem- • Check operation and for oil leakage. √ 15 * • Replace if necessary. • Apply Yamaha chain and cable lube or engine oil thor- √ √ √ 16 * Control cables oughly.
  • Page 48 PERIODIC MAINTENANCE AND ADJUSTMENT EAU40000 The air filter needs more frequent service if you are riding in unusually wet or dusty areas.

  • Page 49: Checking The Spark Plug

    Do not attempt to 1. Spark plug gap diagnose such problems yourself. In- Spark plug gap: stead, have a Yamaha dealer check 1. Spark plug cap 0.6–0.7 mm (0.024–0.028 in) the vehicle. 2. Remove the spark plug as shown, with a spark plug wrench available at a Yamaha dealer.

  • Page 50: Engine Oil

    PERIODIC MAINTENANCE AND ADJUSTMENT To install the spark plug EAU49930 Engine oil 1. Clean the surface of the spark plug The engine oil level should be checked gasket and its mating surface, and before each ride. In addition, the oil then wipe off any grime from the must be changed at the intervals spec- spark plug threads.

  • Page 51: Cleaning The Air Filter Element

    PERIODIC MAINTENANCE AND ADJUSTMENT 3. Remove the engine oil filler cap, EAU39834 Recommended engine oil: Cleaning the air filter element the drain bolt and the gasket to See page 9-1. The air filter element should be cleaned drain the oil from the crankcase. Oil change quantity: as follows at the intervals specified in 0.80 L (0.85 US qt, 0.70 Imp.qt)
  • Page 52 4. Clean the sponge material with solvent, and then squeeze the re- Recommended oil: maining solvent out. WARNING! Yamaha foam air filter oil or other Use only a dedicated parts quality foam air filter oil cleaning solvent. To avoid the...

  • Page 53: Cleaning The Spark Arrester

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU40421 Cleaning the spark arrester The spark arrester should be cleaned at the intervals specified in the periodic maintenance and lubrication chart. EWA10980 WARNING Always let the exhaust system cool prior to touching exhaust components. 1. Air filter check hose 1.

  • Page 54: Adjusting The Carburetor

    Tailpipe bolt: follows at the intervals specified in the 10 Nm (1.0 m·kgf, 7.2 ft·lbf) Yamaha dealer, who has the neces- periodic maintenance and lubrication sary professional knowledge and expe- chart. rience. The adjustment described in the...

  • Page 55: Adjusting The Throttle Cable Free Play

    If the specified idling speed cannot be obtained as described above, have a The engine idling speed must be cor- Yamaha dealer make the adjustment. rectly adjusted before checking and ad- justing the throttle cable free play. 1. Loosen the locknut.

  • Page 56: Valve Clearance

    To prevent this cle, note the following points regarding from occurring, the valve clearance the specified tires. must be adjusted by a Yamaha dealer at the intervals specified in the periodic Tire air pressure maintenance and lubrication chart.

  • Page 57: Spoke Wheels

    Yamaha Motor Co., Ltd. soon as possible with a high- cle, note the following points regarding quality product.

  • Page 58: Adjusting The Clutch Free Play

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU46251 EAU22130 Adjusting the clutch free play Adjusting the brake lever free The clutch free play must be checked play and, if necessary, adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart. 1.

  • Page 59: Adjusting The Brake Pedal Free Play

    1. Brake pedal free play If proper adjustment cannot be ob- After adjusting the drive chain The brake pedal free play should mea- tained as described, have a Yamaha slack or removing and installing sure 10.0–20.0 mm (0.39–0.79 in) at dealer make this adjustment.

  • Page 60: Checking The Shift Pedal

    If opera- lubrication chart. Each brake is provid- Front tion is not smooth, have a Yamaha ed with a wear indicator, which allows dealer check the vehicle. you to check the brake shoe wear with- out having to disassemble the brake.

  • Page 61: Drive Chain Slack

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU22760 Drive chain slack The drive chain slack should be checked before each ride and adjusted if necessary. EAU22773 To check the drive chain slack 1. Place the motorcycle on the side- stand. 1. Drive chain slack 1.

  • Page 62: Cleaning And Lubricating The Drive Chain

    7 Nm (0.7 m·kgf, 5.1 ft·lbf) Axle nut: For a thorough cleaning, have a 60 Nm (6.0 m·kgf, 43 ft·lbf) Yamaha dealer remove the drive chain 4. Adjust the brake pedal free play. and soak it in solvent. (See page 7-16.) 2.

  • Page 63: Checking And Lubricating The Cables

    Yamaha dealer at the intervals speci- ed if necessary. If a cable is damaged fied in the periodic maintenance chart.

  • Page 64: Checking And Lubricating The Brake Pedal

    The swingarm pivots must be lubricat- should be checked before each ride, be checked before each ride, and the ed by a Yamaha dealer at the intervals and the pedal pivot should be lubricat- sidestand pivot and metal-to-metal specified in the periodic maintenance ed if necessary.

  • Page 65: Checking The Front Fork

    WARNING! To avoid injury, of it falling over. have a Yamaha dealer check or re- [EWA10751] securely support the vehicle so 2. Hold the lower ends of the front pair it.

  • Page 66: Checking The Wheel Bearings

    If there is play in the wheel skin, eyes or clothing and al- hub or if the wheel does not turn ways shield your eyes when smoothly, have a Yamaha dealer check working near batteries. In case the wheel bearings. of contact, administer the fol- lowing FIRST AID.
  • Page 67 3. Unhook the battery band, and then To charge the battery 3. Fully charge the battery before in- pull the battery out of the battery Have a Yamaha dealer charge the bat- stallation. NOTICE: When install- compartment. tery as soon as possible if it seems to ing the battery, be sure the key have discharged.

  • Page 68: Replacing The Fuse

    6. If the fuse immediately blows requiring the motorcycle to stand up- again, have a Yamaha dealer right. Check that the motorcycle is in a check the electrical system. stable and level position before starting any maintenance.

  • Page 69: Front Wheel

    PERIODIC MAINTENANCE AND ADJUSTMENT a jack either under each side of the EAU24360 camshaft lever, then remove the Front wheel frame in front of the rear wheel or under cable from the brake camshaft le- each side of the swingarm. ver.
  • Page 70 PERIODIC MAINTENANCE AND ADJUSTMENT 4. Lift the front wheel off the ground 7. While applying the front brake, according to the procedure on push down hard on the handlebar page 7-25. several times to check for proper 5. Remove the axle nut and washer. fork operation.

  • Page 71: Rear Wheel

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU25080 Rear wheel EAU39774 To remove the rear wheel EWA10821 WARNING To avoid injury, securely support the vehicle so there is no danger of it falling over. 1. Brake pedal free play adjusting nut 1. Wheel axle 1.

  • Page 72: Troubleshooting

    Make sure that the slot in the brake self. However, should your motorcycle Tightening torque: shoe plate fits over the retainer on the require any repair, take it to a Yamaha Axle nut: swingarm. 60 Nm (6.0 m·kgf, 43 ft·lbf)
  • Page 73 PERIODIC MAINTENANCE AND ADJUSTMENT heaters or furnaces. Gasoline or gasoline vapors can ignite or ex- plode, causing severe injury or property damage. 7-30...

  • Page 74: Troubleshooting Chart

    Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.

  • Page 75: Motorcycle Care And Storage

    Rust and corrosion can develop matte colored finished parts. Be Cleaning even if high-quality components are sure to consult a Yamaha dealer for ECA10772 advice on what products to use be- used. A rusty exhaust pipe may go un- NOTICE fore cleaning the vehicle.
  • Page 76 MOTORCYCLE CARE AND STORAGE off any detergent residue using Test the product on a small hid- 2. Apply a corrosion protection spray plenty of water, as it is harmful den part of the windshield to on all metal, including chrome- and to plastic parts.

  • Page 77: Storage

    MOTORCYCLE CARE AND STORAGE 8. Let the motorcycle dry completely EAU26152 Storage before storing or covering it. Consult a Yamaha dealer for advice on EWA14501 what products to use. Short-term WARNING Always store your motorcycle in a cool, Contaminants on the brakes or tires dry place and, if necessary, protect it can cause loss of control.
  • Page 78 MOTORCYCLE CARE AND STORAGE 2. For motorcycles equipped with a WARNING! To prevent dam- cessively cold or warm place [less fuel cock that has an “OFF” posi- age or injury from sparking, than 0 °C (30 °F) or more than 30 tion: Turn the fuel cock lever to make sure to ground the °C (90 °F)].

  • Page 79: Specifications

    TT-R50E Regular unleaded gasoline or Electric starter Overall width: gasohol (E10) Lubrication system: 595 mm (23.4 in) TT-R50EA Regular unleaded gasoline or Wet sump Overall height: gasohol (E10) (CAN) Engine oil: 775 mm (30.5 in) TT-R50EA Unleaded gasoline or gasohol...
  • Page 80 SPECIFICATIONS Transmission type: Loading: Wheel travel: Constant mesh 3-speed 96.0 mm (3.78 in) Maximum rider weight: Operation: Rear suspension: 40.0 kg (88 lb) Left foot operation Tire air pressure (measured on cold Type: Gear ratio: Swingarm (monocross) tires): 1st: Spring/shock absorber type: Front: 39/12 (3.250) Coil spring/oil damper...

  • Page 81: Consumer Information

    Record the vehicle identification num- ber and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number 1.
  • Page 82 CONSUMER INFORMATION EAU48120 Vehicle Emission Control Informa- tion label (For Canada) 1. Vehicle Emission Control Information label The Vehicle Emission Control Informa- tion label is affixed at the location in the illustration. This label shows specifica- tions related to exhaust emissions as required by federal law, state law and Environment Canada.
  • Page 83 INDEX Swingarm pivots, lubricating ....7-21 Air filter element, cleaning ...... 7-8 Handlebar switches .........4-1 Throttle cable free play, adjusting..7-12 Throttle grip and cable, checking and Battery ..........7-23 Identification numbers ......10-1 lubricating ........... 7-20 Brake lever ..........4-3 Tires............
  • Page 84 YAMAHA MOTOR CO., LTD. PRINTED IN CHINA 2010.04-0.3×1 CR...

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