Related Manuals for Toshiba KD-1026
Summary of Contents for Toshiba KD-1026
- Page 1 SERVICE MANUAL Large Capacity Feeder KD-1026/1031/1059 Model: KD-1026/1031/1059 Publish Date: April 2009 File No. SME090005C0 R090121H2802-TTEC Ver03 F_2016-11...
- Page 2 Other company names and product names in this manual are the trademarks of their respective companies. © 2009 - 2016 TOSHIBA TEC CORPORATION All rights reserved Under the copyright laws, this manual cannot be reproduced in any form without prior written permission...
- Page 3 General Precautions for Installation/Servicing/Maintenance for the equipment The installation and service should be done by a qualified service technician. 1. When installing the equipment to the MFP, be sure to follow the instructions described in the "Unpacking/Set-Up Procedure for the equipment" booklet which comes with each unit of the equipment.
- Page 4 16.Delicate parts for preventing safety hazard problems (such as thermofuses, door switches sensors, etc. if any) should be handled/installed/adjusted correctly. 17.Use suitable measuring instruments and tools. 18.During servicing or maintenance work, be sure to check the nameplate and other cautionary labels (if any) to see if they are clean and firmly stuck.
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Page 5: Table Of Contents
4.7 Sensor ..........................4-15 4.8 Switch ..........................4-21 5. ELECTRIC CIRCUIT ..................... 5-1 5.1 Harness Diagram......................... 5-1 5.2 Circuit Diagram ........................5-2 5.3 PC Board ..........................5-3 6. PERIODIC MAINTENANCE..................6-1 © 2009 - 2016 TOSHIBA TEC CORPORATION All rights reserved KD-1026/1031/1059 CONTENTS... - Page 6 KD-1026/1031/1059 © 2009 - 2016 TOSHIBA TEC CORPORATION All rights reserved CONTENTS...
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Page 7: Specifications
Front side stabilizer covers (2) Screws for stabilizer (6) Rubber caps (4) Appearance color Fair white Fair white Jet black Deep Violet Gray Shadow Gray © 2009 - 2016 TOSHIBA TEC CORPORATION All rights reserved KD-1026/1031/1059 SPECIFICATIONS 1 - 1... - Page 8 KD-1026/1031/1059 © 2009 - 2016 TOSHIBA TEC CORPORATION All rights reserved SPECIFICATIONS 1 - 2...
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Page 9: Overview
Tray-up coupling Drawer connector Tray-up motor (M2) Adjuster Feeding side bottom sensor (S4) Pickup solenoid (SOL1) Feeding side paper stock sensor (S9) Pickup sensor (S13) © 2009 - 2016 TOSHIBA TEC CORPORATION All rights reserved KD-1026/1031/1059 OVERVIEW 2 - 1... -
Page 10: Layout Of Electrical Parts
End fence stop position sensor LCF board End fence home position sensor SOL1 Pickup solenoid Feeding side empty sensor Drawer connector Standby side empty sensor KD-1026/1031/1059 © 2009 - 2016 TOSHIBA TEC CORPORATION All rights reserved OVERVIEW 2 - 2... - Page 11 LCF tray CLT1 Fig. 2-3 Symbol Name Symbol Name LCF transport motor End fence motor Tray-up motor CLT1 Feed clutch © 2009 - 2016 TOSHIBA TEC CORPORATION All rights reserved KD-1026/1031/1059 OVERVIEW 2 - 3...
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Page 12: Electrical Parts
SIDE-COV-SW Detects the open/close state Push switch Jam access cover open/close detection of the side cover switch (5V) PICKUP-SNR Not used Reflective sensor Pickup sensor KD-1026/1031/1059 © 2009 - 2016 TOSHIBA TEC CORPORATION All rights reserved OVERVIEW 2 - 4... - Page 13 Name Function Remarks PWA-F-LCF-647 Control of LCF devices LCF board 5. Solenoids Symbol Name Function Remarks SOL1 PICKUP-SOL Lifts up the pickup roller Pickup solenoid © 2009 - 2016 TOSHIBA TEC CORPORATION All rights reserved KD-1026/1031/1059 OVERVIEW 2 - 5...
- Page 14 KD-1026/1031/1059 © 2009 - 2016 TOSHIBA TEC CORPORATION All rights reserved OVERVIEW 2 - 6...
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Page 15: General Operation
Moves paper in the standby side tray to the feeding side tray when feeding side tray becomes empty. LCF tray Feed roller Pickup roller LCF transport motor End fence motor Transport roller Tray-up motor Feed clutch Fig. 3-1 © 2009 - 2016 TOSHIBA TEC CORPORATION All rights reserved KD-1026/1031/1059 GENERAL OPERATION 3 - 1... -
Page 16: Description Of Operation
The leading edge of the paper turns the transport sensor (S2) ON. The feed clutch (CLT1) is turned OFF and feeding from the drawer is completed. KD-1026/1031/1059 © 2009 - 2016 TOSHIBA TEC CORPORATION All rights reserved GENERAL OPERATION 3 - 2... - Page 17 (2) to (3) are repeated. When the copying operation is completed, the main motor and LCF transport motor (M1) are turned OFF. © 2009 - 2016 TOSHIBA TEC CORPORATION All rights reserved KD-1026/1031/1059 GENERAL OPERATION...
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Page 18: Error Detection
The states (1) to (4) are cleared by opening the drawer and solving the problems. KD-1026/1031/1059 © 2009 - 2016 TOSHIBA TEC CORPORATION All rights reserved GENERAL OPERATION 3 - 4... -
Page 19: Disassembly And Replacement
Pull out the standby side drawer. Remove 2 screws. Standby side tray Fig. 4-1 Pull out the standby side tray while lifting it Fig. 4-2 © 2009 - 2016 TOSHIBA TEC CORPORATION All rights reserved KD-1026/1031/1059 DISASSEMBLY AND REPLACEMENT 4 - 1... - Page 20 Fig. 4-4 Remove 2 screws and take off the rear side stabilizer covers. Rear side stabilizer covers Fig. 4-5 KD-1026/1031/1059 © 2009 - 2016 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND REPLACEMENT 4 - 2...
- Page 21 To release a latch, insert your finger from the left of the feeding side front cover and push it down. Latches Feeding side front cover Fig. 4-8 © 2009 - 2016 TOSHIBA TEC CORPORATION All rights reserved KD-1026/1031/1059 DISASSEMBLY AND REPLACEMENT 4 - 3...
- Page 22 Remove 1 screw and take off the harness cover. Feeding side cover Remove 2 screws and take off the feeding side cover. Fig. 4-11 KD-1026/1031/1059 © 2009 - 2016 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND REPLACEMENT 4 - 4...
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Page 23: Lcf Board (Pwa)
Take off the rear cover. P.4-4 "[H] Rear cover" LCF board Disconnect 7 connectors. Remove 3 screws and take off the LCF board. Fig. 4-12 © 2009 - 2016 TOSHIBA TEC CORPORATION All rights reserved KD-1026/1031/1059 DISASSEMBLY AND REPLACEMENT 4 - 5... -
Page 24: Feeding Unit
Remove 1 screw and take off the harness cover. Harness cover Fig. 4-14 Release the harness from the 2 harness clamps. Disconnect 1 connector. Connector Harness clamps Fig. 4-15 KD-1026/1031/1059 © 2009 - 2016 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND REPLACEMENT 4 - 6... - Page 25 Align the separation roller arbor pin with the slot in the coupling by rotating the separation Arbor roller arbor for assembling the feeding unit. Slot Coupling Fig. 4-18 © 2009 - 2016 TOSHIBA TEC CORPORATION All rights reserved KD-1026/1031/1059 DISASSEMBLY AND REPLACEMENT 4 - 7...
- Page 26 Harness clamp Fig. 4-19 Disconnect 1 connector and remove 2 screws to take off the pickup solenoid. Pickup solenoid Connector Fig. 4-20 KD-1026/1031/1059 © 2009 - 2016 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND REPLACEMENT 4 - 8...
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Page 27: Feed/Pickup/Separation Roller
P.4-6 "4.3 Feeding Unit" Remove 1 clip and take off the cover. Cover Clip Fig. 4-22 Take off the pickup roller Pickup roller Fig. 4-23 © 2009 - 2016 TOSHIBA TEC CORPORATION All rights reserved KD-1026/1031/1059 DISASSEMBLY AND REPLACEMENT 4 - 9... - Page 28 P.4-6 "4.3 Feeding Unit" Remove 1 clip and take off the cover. Cover Clip Fig. 4-24 Take off the feed roller. Feed roller Fig. 4-25 KD-1026/1031/1059 © 2009 - 2016 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND REPLACEMENT 4 - 10...
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Page 29: Motor
P.4-4 "[H] Rear cover" Disconnect 1 connector. Remove 6 screws and take off the LCF LCF transport transport motor. motor Connector Fig. 4-28 © 2009 - 2016 TOSHIBA TEC CORPORATION All rights reserved KD-1026/1031/1059 DISASSEMBLY AND REPLACEMENT 4 - 11... - Page 30 P.4-4 "[H] Rear cover" Disconnect 1 connector. Remove 2 screws and take off the end fence motor. Connector End fence motor Fig. 4-30 KD-1026/1031/1059 © 2009 - 2016 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND REPLACEMENT 4 - 12...
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Page 31: Feed Clutch (Clt1)
Disconnect 1 connector. Connector Fig. 4-31 Remove 1 clip. Clip Fig. 4-32 Pull out the shaft of the coupling to the front side. Fig. 4-33 © 2009 - 2016 TOSHIBA TEC CORPORATION All rights reserved KD-1026/1031/1059 DISASSEMBLY AND REPLACEMENT 4 - 13... - Page 32 Note: Align the fitting portion of the clutch with the Feed clutch protruding portion of the bracket for assembling the clutch. Fig. 4-35 KD-1026/1031/1059 © 2009 - 2016 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND REPLACEMENT 4 - 14...
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Page 33: Sensor
Take off the standby side tray. P.4-1 "[A] Standby side tray" Sensor cover Remove 1 screw and take off the sensor cover. Fig. 4-38 © 2009 - 2016 TOSHIBA TEC CORPORATION All rights reserved KD-1026/1031/1059 DISASSEMBLY AND REPLACEMENT 4 - 15... - Page 34 Remove 1 screw and take off the sensor cover. Sensor cover Fig. 4-40 Remove 2 screws, and take off the L-shaped plate and sensor bracket. L-shaped plate Bracket Fig. 4-41 KD-1026/1031/1059 © 2009 - 2016 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND REPLACEMENT 4 - 16...
- Page 35 Pull out the feeding side tray. detection sensor Disconnect 1 connector and release 3 latches to remove the standby side paper mis-stacking detection sensor. Connector Fig. 4-44 © 2009 - 2016 TOSHIBA TEC CORPORATION All rights reserved KD-1026/1031/1059 DISASSEMBLY AND REPLACEMENT 4 - 17...
- Page 36 Take off the feeding unit. P.4-6 "4.3 Feeding Unit" Release 3 latches with the actuator activated. Actuator Feeding side empty sensor Fig. 4-47 KD-1026/1031/1059 © 2009 - 2016 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND REPLACEMENT 4 - 18...
- Page 37 Release 3 latches with the actuator activated. Actuator Tray-up sensor Fig. 4-49 Disconnect 1 connector and remove the tray- Tray-up sensor up sensor. Connector Fig. 4-50 © 2009 - 2016 TOSHIBA TEC CORPORATION All rights reserved KD-1026/1031/1059 DISASSEMBLY AND REPLACEMENT 4 - 19...
- Page 38 Release the harness from the 1 harness Harness clamp clamp. Fig. 4-51 Disconnect 1 connector and release 3 latches to remove the transport sensor. Transport sensor Connector Fig. 4-52 KD-1026/1031/1059 © 2009 - 2016 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND REPLACEMENT 4 - 20...
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Page 39: Switch
Connector Fig. 4-54 Remove 1 screw and remove the jam access cover open/close detection switch. Jam access cover open/close detection switch Fig. 4-55 © 2009 - 2016 TOSHIBA TEC CORPORATION All rights reserved KD-1026/1031/1059 DISASSEMBLY AND REPLACEMENT 4 - 21... - Page 40 KD-1026/1031/1059 © 2009 - 2016 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND REPLACEMENT 4 - 22...
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Page 41: Electric Circuit
AW010128 SGND FED-SNR FED-SNR C4215370 AW010122 SGND +24V EMP-SNR-FS EMP-SNR-FS 3 N.O SIDE-COV-SW (12V) 1COM AW020145A 12042497 SIDE-COV-SW(+24VSW) SGND TOP-SNR TOP-SNR AW020145A Fig. 5-1 © 2009 - 2016 TOSHIBA TEC CORPORATION All rights reserved KD-1026/1031/1059 ELECTRIC CIRCUIT 5 - 1... -
Page 42: Circuit Diagram
Circuit Diagram Fig. 5-2 KD-1026/1031/1059 © 2009 - 2016 TOSHIBA TEC CORPORATION All rights reserved ELECTRIC CIRCUIT 5 - 2... -
Page 43: Pc Board
PC Board Fig. 5-3 © 2009 - 2016 TOSHIBA TEC CORPORATION All rights reserved KD-1026/1031/1059 ELECTRIC CIRCUIT 5 - 3... - Page 44 KD-1026/1031/1059 © 2009 - 2016 TOSHIBA TEC CORPORATION All rights reserved ELECTRIC CIRCUIT 5 - 4...
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Page 45: Periodic Maintenance
Operation Parts list Items to check Cleaning Remarks Coating (x 1,000 sheets) check <P-I> Pickup roller Feed roller Separation roller Drive gear (tooth face) © 2009 - 2016 TOSHIBA TEC CORPORATION All rights reserved KD-1026/1031/1059 PERIODIC MAINTENANCE 6 - 1... - Page 46 KD-1026/1031/1059 © 2009 - 2016 TOSHIBA TEC CORPORATION All rights reserved PERIODIC MAINTENANCE 6 - 2...
- Page 47 "3.4 Flow Chart" has been deleted. Ver.01 Ver.01 <2012.04.01> Page Contents Cover KD-1031 has been added. A note has been added. KD-1031 has been added. KD-1031 has been added. © 2009 - 2016 TOSHIBA TEC CORPORATION All rights reserved KD-1026/1031/1059 REVISION RECORD...
- Page 48 KD-1026/1031/1059 © 2009 - 2016 TOSHIBA TEC CORPORATION All rights reserved REVISION RECORD...
- Page 50 1-11-1, OSAKI, SHINAGAWA-KU, TOKYO, 141-8562, JAPAN...