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Toshiba KD-1032 Service Manual
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Toshiba KD-1032 Service Manual

Toshiba KD-1032 Service Manual

Paper feed pedestal
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SERVICE MANUAL
Paper Feed Pedestal
KD-1032/1058
Model: KD-1032/1058
Publish Date: April 2012
File No. SME120012A0
R120121L2001-TTEC
Ver01 F_2016_03

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Summary of Contents for Toshiba KD-1032

  • Page 1 SERVICE MANUAL Paper Feed Pedestal KD-1032/1058 Model: KD-1032/1058 Publish Date: April 2012 File No. SME120012A0 R120121L2001-TTEC Ver01 F_2016_03...
  • Page 2 The company and product names described in this manual are trademarks or registered trademarks of their respective companies. © 2012-2016 TOSHIBA TEC CORPORATION All rights reserved Under the copyright laws, this manual cannot be reproduced in any form without prior written permission...
  • Page 3 General Precautions for Installation/Servicing/Maintenance for the equipment The installation and service shall be done by a qualified service technician. 1. When installing the equipment to the MFP, be sure to follow the instructions described in the "Unpacking/Set-Up Procedure for the equipment" booklet which comes with each unit of the equipment.
  • Page 4 16.Delicate parts for preventing safety hazard problems (such as breakers, thermofuses, fuses, door switches, sensors, etc. if any) should be handled/installed/adjusted correctly. 17.Use suitable measuring instruments and tools. 18.During servicing or maintenance work, be sure to check the nameplate and other cautionary labels (if any) to see if they are clean and firmly stuck.

  • Page 5: Table Of Contents

    4.6 Feed Roller, Separation Roller, and Pickup Roller ............4-16 4.7 Switches and Sensors ....................... 4-18 5. ELECTRIC CIRCUIT ..................... 5-1 5.1 Harness Diagram......................... 5-1 5.2 Circuit Diagram ........................5-3 6. PERIODIC MAINTENANCE..................6-1 © 2012-2016 TOSHIBA TEC CORPORATION All rights reserved KD-1032/1058 CONTENTS...
  • Page 6 KD-1032/1058 © 2012-2016 TOSHIBA TEC CORPORATION All rights reserved CONTENTS...

  • Page 7: Specifications

    Jet black Option Drawer module: MY-1033 Drawer module: MY-1048 (With this option, 2 drawers become (With this option, 2 drawers become available for feeding). available for feeding). © 2012-2016 TOSHIBA TEC CORPORATION All rights reserved KD-1032/1058 SPECIFICATIONS 1 - 1...
  • Page 8 Note: This manual explains on the premise that 2 drawers are available (that is, the optional drawer module is installed). KD-1032/1058 © 2012-2016 TOSHIBA TEC CORPORATION All rights reserved SPECIFICATIONS 1 - 2...

  • Page 9: Overview

    Lower drawer paper stock sensor (S8) Lower drawer feed sensor (S2) Adjuster Upper drawer paper stock sensor (S7) Upper idling roller Lower transport roller Lower idling roller Transport clutch (CLT1) © 2012-2016 TOSHIBA TEC CORPORATION All rights reserved KD-1032/1058 OVERVIEW 2 - 1...

  • Page 10: Layout Of Electrical Parts

    Lower drawer paper stock sensor (length) Lower drawer paper size detection switch PFP board (width) Lower drawer paper size detection switch (length) Upper drawer detection switch Lower drawer detection switch KD-1032/1058 © 2012-2016 TOSHIBA TEC CORPORATION All rights reserved OVERVIEW 2 - 2...

  • Page 11: Electrical Parts

    Detects that the paper stock is Photo interrupter insufficient in the upper drawer Lower drawer paper stock sensor Detects that the paper stock is Photo interrupter insufficient in the lower drawer © 2012-2016 TOSHIBA TEC CORPORATION All rights reserved KD-1032/1058 OVERVIEW 2 - 3...
  • Page 12 4. PC board Symbol Name Function Remarks PFP board Control of PFP devices KD-1032/1058 © 2012-2016 TOSHIBA TEC CORPORATION All rights reserved OVERVIEW 2 - 4...

  • Page 13: General Operation

    Lower drawer feed clutch (CLT3) [11] Lower drawer feed roller Transport clutch (CLT1) [12] Lower drawer pickup roller Upper transport roller [13] Lower drawer separation roller Upper drawer feed roller © 2012-2016 TOSHIBA TEC CORPORATION All rights reserved KD-1032/1058 GENERAL OPERATION 3 - 1...

  • Page 14: Description Of Operations

    When the copying operation is completed, the feed/transport motor, exit motor, PFP motor (M1), and transport clutch (CLT1) are turned OFF and the transport roller is stopped. KD-1032/1058 © 2012-2016 TOSHIBA TEC CORPORATION All rights reserved GENERAL OPERATION 3 - 2...

  • Page 15: Error Detection

    The state (1) is cleared by opening the drawer and solving the problems. © 2012-2016 TOSHIBA TEC CORPORATION All rights reserved KD-1032/1058 GENERAL OPERATION...
  • Page 16 KD-1032/1058 © 2012-2016 TOSHIBA TEC CORPORATION All rights reserved GENERAL OPERATION 3 - 4...

  • Page 17: Disassembly And Replacement Of Each Part

    [B] Drawer cover Pull out the drawer.  P.4-1 "[A] Drawer" Remove the 6 latches and take off the drawer cover [1]. Fig. 4-2 © 2012-2016 TOSHIBA TEC CORPORATION All rights reserved KD-1032/1058 DISASSEMBLY AND REPLACEMENT OF EACH PART 4 - 1...
  • Page 18 [2]. Fig. 4-3 Fig. 4-4 Remove the 2 screws and take off the rear side stabilizer cover [1]. Fig. 4-5 KD-1032/1058 © 2012-2016 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND REPLACEMENT OF EACH PART 4 - 2...
  • Page 19  P.4-16 "[A] Drawer feeding unit" Remove the screw, and then take off the lock lever [1] and the feeding side front cover [2]. Fig. 4-8 © 2012-2016 TOSHIBA TEC CORPORATION All rights reserved KD-1032/1058 DISASSEMBLY AND REPLACEMENT OF EACH PART 4 - 3...
  • Page 20 While pressing the latch on the slit section, remove the block [1]. Remove the side cover while pushing the front side of the side cover inward. Fig. 4-11 KD-1032/1058 © 2012-2016 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND REPLACEMENT OF EACH PART 4 - 4...
  • Page 21 Unplug the connector [1]. Fig. 4-12 © 2012-2016 TOSHIBA TEC CORPORATION All rights reserved KD-1032/1058 DISASSEMBLY AND REPLACEMENT OF EACH PART 4 - 5...

  • Page 22: Pfp Board (Pwb)

    Unplug the 8 connectors, remove the 2 screws, disconnect the ground cable, and take off the 2 locking supports to take off the PFP board. Fig. 4-13 KD-1032/1058 © 2012-2016 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND REPLACEMENT OF EACH PART 4 - 6...

  • Page 23: Upper And Lower Transport Rollers

    Slide the stay [1] and take it off. Remove the clip, and take off the gear [2] and collar [3]. Fig. 4-16 © 2012-2016 TOSHIBA TEC CORPORATION All rights reserved KD-1032/1058 DISASSEMBLY AND REPLACEMENT OF EACH PART 4 - 7...
  • Page 24 Remove 1 clip [1], take off the transport clutch [2], and disconnect 1 connector [3]. Remove the gears [4] and [5]. Fig. 4-19 KD-1032/1058 © 2012-2016 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND REPLACEMENT OF EACH PART 4 - 8...
  • Page 25 Remove the 3 screws and take off the transport roller unit [1]. Fig. 4-21 Remove the 2 screws from the transport roller unit [1]. Fig. 4-22 © 2012-2016 TOSHIBA TEC CORPORATION All rights reserved KD-1032/1058 DISASSEMBLY AND REPLACEMENT OF EACH PART 4 - 9...

  • Page 26: Feed Clutch

    Remove the tray-up motor unit.  P.4-13 "[A] Tray-up motor" Remove the 4 screws and take off the feeding gear bracket [1]. Fig. 4-25 KD-1032/1058 © 2012-2016 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND REPLACEMENT OF EACH PART 4 - 10...
  • Page 27 When installing the upper drawer feed clutch [5], make sure that the stopper of the clutch is firmly engaged with the protrusion on the frame. Fig. 4-28 © 2012-2016 TOSHIBA TEC CORPORATION All rights reserved KD-1032/1058 DISASSEMBLY AND REPLACEMENT OF EACH PART 4 - 11...
  • Page 28 When installing the lower drawer feed clutch [5], make sure that the stopper of the clutch is firmly engaged with the protrusion on the frame. Fig. 4-30 KD-1032/1058 © 2012-2016 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND REPLACEMENT OF EACH PART 4 - 12...

  • Page 29: Motors

    [1]. Unplug the 5 connectors [2]. Fig. 4-32 Remove the harness [1] from the tray-up motor unit [2] guide. Fig. 4-33 © 2012-2016 TOSHIBA TEC CORPORATION All rights reserved KD-1032/1058 DISASSEMBLY AND REPLACEMENT OF EACH PART 4 - 13...
  • Page 30  P.4-3 "[D] Rear cover" Disconnect 1 connector [1] of the PFP motor. Remove the 2 screws and take off the PFP motor [2]. Fig. 4-36 KD-1032/1058 © 2012-2016 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND REPLACEMENT OF EACH PART 4 - 14...
  • Page 31 [2], pin [3] and bushing [4]. Fig. 4-38 Disconnect 1 connector [1], remove 4 screws, and take off the gear case [2]. Fig. 4-39 © 2012-2016 TOSHIBA TEC CORPORATION All rights reserved KD-1032/1058 DISASSEMBLY AND REPLACEMENT OF EACH PART 4 - 15...

  • Page 32: Feed Roller, Separation Roller, And Pickup Roller

    Fig. 4-41 [B] Feed roller, separation roller, and pickup roller (KD-1032) Remove the drawer feeding unit. ( P.4-16 "[A] Drawer feeding unit") Press the roller latch, and then take off the separation roller [1], feed roller [2], and pickup roller [3].
  • Page 33 Remove the clip [3] and take off the feed roller [4]. Release the latch and take off the pickup roller [5]. Fig. 4-43 © 2012-2016 TOSHIBA TEC CORPORATION All rights reserved KD-1032/1058 DISASSEMBLY AND REPLACEMENT OF EACH PART 4 - 17...

  • Page 34: Switches And Sensors

    ( P.4-13 "[A] Tray-up motor") Remove the latches and take off the 2 near empty sensors [1]. Fig. 4-46 KD-1032/1058 © 2012-2016 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND REPLACEMENT OF EACH PART 4 - 18...
  • Page 35 [D] Side cover open/close switch (SW1) Remove the side cover.  P.4-4 "[H] Side cover" Remove the 6 screws and take off the guide. Fig. 4-49 © 2012-2016 TOSHIBA TEC CORPORATION All rights reserved KD-1032/1058 DISASSEMBLY AND REPLACEMENT OF EACH PART 4 - 19...
  • Page 36 Unplug the 2 connectors. Remove the spring [1] and take off the upper drawer paper size detection switch holder [2]. Fig. 4-52 KD-1032/1058 © 2012-2016 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND REPLACEMENT OF EACH PART 4 - 20...
  • Page 37 [2]. Fig. 4-54 Remove the latches and take off the lower drawer paper size detection switch (width) [1], (length) [2]. Fig. 4-55 © 2012-2016 TOSHIBA TEC CORPORATION All rights reserved KD-1032/1058 DISASSEMBLY AND REPLACEMENT OF EACH PART 4 - 21...
  • Page 38 KD-1032/1058 © 2012-2016 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND REPLACEMENT OF EACH PART 4 - 22...

  • Page 39: Electric Circuit

    J959 J957 [20] [10] [11] [12] J961 J959 J952 J958 [21] [19] J968 J967 J974 J976 [13] [15] [16] [18] J969 J975 [14] [17] Fig. 5-1 © 2012-2016 TOSHIBA TEC CORPORATION All rights reserved KD-1032/1058 ELECTRIC CIRCUIT 5 - 1...
  • Page 40 Lower drawer paper size width detection switch [20] Transport clutch [10] Lower drawer paper size length detection [21] PFP motor switch [11] Upper drawer paper size width detection switch KD-1032/1058 © 2012-2016 TOSHIBA TEC CORPORATION All rights reserved ELECTRIC CIRCUIT 5 - 2...

  • Page 41: Circuit Diagram

    Circuit Diagram Fig. 5-2 © 2012-2016 TOSHIBA TEC CORPORATION All rights reserved KD-1032/1058 ELECTRIC CIRCUIT 5 - 3...
  • Page 42 Fig. 5-3 KD-1032/1058 © 2012-2016 TOSHIBA TEC CORPORATION All rights reserved ELECTRIC CIRCUIT 5 - 4...
  • Page 43 [3] [4] [5] [6] [7] [13] [14] [15] [16] [17] [18] [10] [11] [12] [19] Fig. 5-4 © 2012-2016 TOSHIBA TEC CORPORATION All rights reserved KD-1032/1058 ELECTRIC CIRCUIT 5 - 5...
  • Page 44 Lower drawer paper size detection switch [18] Upper drawer tray-up sensor Upper drawer paper size detection switch [19] Upper drawer empty sensor [10] Lower drawer paper stock sensor KD-1032/1058 © 2012-2016 TOSHIBA TEC CORPORATION All rights reserved ELECTRIC CIRCUIT 5 - 6...

  • Page 45: Periodic Maintenance

    Transport roller 2-35, 2-40 (upper/lower) Idling roller Clean the (upper/lower) inner diameter of the idle roller and the shaft. Paper guide 4-1, 4-11 © 2012-2016 TOSHIBA TEC CORPORATION All rights reserved KD-1032/1058 PERIODIC MAINTENANCE 6 - 1...
  • Page 46 KD-1032/1058 © 2012-2016 TOSHIBA TEC CORPORATION All rights reserved PERIODIC MAINTENANCE 6 - 2...
  • Page 47 KD-1058 has been added. The description has been changed. "3.4 Flow Chart" has been deleted. The notes have been added. 4-17 KD-1058 has been added. The description has been changed. © 2012 - 2016 TOSHIBA TEC CORPORATION All rights reserved KD-1032/1058 REVISION RECORD...
  • Page 48 KD-1032/1058 © 2012 - 2016 TOSHIBA TEC CORPORATION All rights reserved REVISION RECORD...
  • Page 50 1-11-1, OSAKI, SHINAGAWA-KU, TOKYO, 141-8562, JAPAN...

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Kd-1058

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