Page 2 Introduction Safety instructions SICHARGE D Description Charging station SICHARGE D Transport and storage Operating Instructions Installation and mounting Commissioning Operation Error messages and remedy Maintenance and service Decommissioning and disassembly Recycling and disposal Service & Support Technical specifications Adhesive surfaces...
Page 3 Continued Legal information regarding calibration law Checking devices in operation (only for ERK) ERK integration guide for OCPP Charging station SICHARGE D List of abbreviations and explanation of terms Operating Instructions Checklist for commissioning Other applicable documents...
Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Page 5: Table Of Contents
The five safety rules for electrical work................22 2.4.5 Danger to life and damage to property due to loose power connections......2.4.6 Residual charge in capacitors.................... Dangers from electric fields....................24 2.5.1 Pacemakers/implants......................24 2.5.2 Electromagnetic fields....................... 24 SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 6 Climate and environmental concept.................. 65 3.14 Routers..........................66 3.15 SICHARGE Configuration Backend..................72 3.16 OCPP backend (CSMS)....................... 74 3.17 Dispenser......................... Transport and storage........................78 General information......................78 Road transport........................82 Sea transport and air transport..................83 Storage..........................84 SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 7 Integrating the dispenser into the charging station controller..........129 Commissioning........................... 130 Safety precautions before initial commissioning..............130 Switch on charging station....................131 Switching off the charging station..................133 Restarting the charging station..................133 Service mode........................133 SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 8 9.3.6 Adding coolant......................... 183 9.3.7 Charging cable gland......................184 Spare parts........................185 Decommissioning and disassembly....................186 Recycling and disposal........................187 Service & Support..........................188 Technical specifications........................189 13.1 Technical specifications....................189 Adhesive surfaces..........................193 SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 9 ERK integration guide for OCPP......................203 18.1 Description........................203 18.2 Special features........................ 206 18.3 Links..........................206 List of abbreviations and explanation of terms.................. 207 Checklist for commissioning....................... 208 Other applicable documents......................209 Index..............................210 SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 10: Introduction
About the operating instructions These operating instructions contain information for the safe operation and intended use of the SICHARGE D charging station (performance class 360‑400 kW). The operating instructions are primarily intended for the operator. Together with the documentation in the section "Other applicable documents (Page 209)", they form the basic documentation of the...
Page 11: Basic Information
• Building regulations • Generally accepted rules of technology Target group These operating instructions are intended for the following persons: • Operators • Qualified electricians • Assemblers • Planners • Service personnel • Carriers SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 12: Open-Source Software
Siemens accepts no liability for the use of the open-source software over and above the intended program sequence, or for any faults caused by modifications to the software.
Page 13: Safety Instructions
NOTICE Connection to the ground rod required The charging station must be connected to a ground rod. The ground rod is connected to the PE rail inside the charging station using a PE cable. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 14 Alterations to the device The operating instructions describe all permissible alterations to the charging station. Any other modification that is not part of this or any other official Siemens document is not permitted. This applies to both electrical modifications (connecting, disconnecting or swapping connections of electrical devices, etc.) and mechanical modifications (e.g.
Page 15: Qualified Personnel
Electrical engineering work (in particular installation, commissioning, and maintenance) may only be carried out by trained Siemens personnel. To do this, complete the training prescribed by the manufacturer. In addition, this work may only be carried out by qualified electricians themselves or under the direction and supervision of a qualified electrician.
Page 16: Protection Against Unauthorized Opening
The charging station is supplied with replaceable lock cylinders (standard half cylinders (10/30) according to DIN 18252) and matching keys. In the "Locking system & replacing the lock cylinders" section of the SICHARGE D operating instructions, you will find detailed instructions on how to replace the lock cylinders.
Page 17: Fall Arrester
• Note the weight of the charging station. • Only transport the charging station in a vertical position. • The forks of the forklift must protrude at the rear of the transport pallet. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 18: Work Areas
The rope box of the cable management system is constantly under spring tension. The rope box is a partly completed machine. Only use the rope box if it is professionally installed and covered with the cover. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 19: Moving Parts
Before starting work, wait at least 10 minutes after switching off the charging station until all hot surfaces have cooled down. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 20: Environmental Influences
Insufficient ventilation clearances result in components overheating and, in the worst case, in the generation of smoke and fire. A fire can result in severe injuries. Furthermore, the service life of installed components is considerably shortened by overtemperatures. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 21: Dangers Due To Electrical Current
-QA2 • Qualified personnel must dry the charging station and check it for damage. If you have any doubts about the continued operation of the charging station, contact Siemens Support (Page 188). 2.4.2 Damaged parts Only use undamaged devices or parts Improper handing can damage devices.
Page 22: Electric Shock Due To Lack Of Grounding
• Inform persons no longer required that the work is completed and no further work is permitted. • Withdraw persons who are no longer required. • Remove all tools, equipment and aids that have been used. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 23: Danger To Life And Damage To Property Due To Loose Power Connections
• Check all power connections regularly, in particular after transport. • Mark drawn connections, for example, with a red paint-marker For more information on connecting, refer to the "Connecting the charging station" section of the SICHARGE D operating instructions. See also Connecting the charging station (Page 120) 2.4.6...
Page 24: Dangers From Electric Fields
• EN 61000‑6‑3:2007 + A1:2011 + AC:2012: Electromagnetic compatibility (EMC) - Part 6‑3: Generic standards – Emission standard for residential, commercial and light-industrial environments, 2007 • EN 62311:2008: Evaluation of electrical and electronic equipment with respect to limiting human exposure to electromagnetic fields (0 Hz to 300 GHz), 2008 SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 25: Safety Sign
Meaning Warning of dangerous voltage Warning of high leakage current Warning of hot surface Safety sign on the rope box Safety sign Meaning Warning of highly prestressed coil spring Do not open the housing SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 26 Safety instructions 2.6 Safety sign Information signs on the nameplate Safety sign Meaning Please note that only qualified electricians are permitted to install the device. Read the information contained in the product documentation. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 27: Identification Of The Device
(see figure "Position of the nameplates"). The nameplate also contains the identification data of the device, information about the manufacturer and the CE marking. Figure 2-1 Nameplate positions SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 28: Safety Loop And Emergency Stop
Information on the nameplate You can find the following information on the nameplate of the charging station: Figure 2-2 SICHARGE D nameplate (example) Safety loop and emergency stop The Emergency Stop of the charging station is triggered when the safety loop of the charging station is interrupted.
Page 29 Emergency Stop switch protects it from unintentional operation. Figure 2-3 Position of the switch Function of the switch The function of the switch is described in detail in the "Emergency Stop switch (Page 44)"section. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 30 Emergency Stop in order to protect the network against overload. An interface to the safety loop of the internal charging station is also required for this purpose. You can find more information in the "Connection to an external load management system (Page 65)" section. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 31: Industrial Security
Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that updates be applied as soon as they are available and that the latest hardware and software versions be used. Using versions that are obsolete or are no longer supported can increase the risk of cyber threats.
Page 32: Description
The SICHARGE D charging station is designed for rapid charging of electric vehicles. The charging station supports the DC charging standard CCS. This means that nearly all vehicle models from various manufacturers can be charged quickly and efficiently. The SICHARGE D charging station is characterized by its modularity and platform principle.
Page 33 • Company parking lots Compatibility Only vehicles that meet the following standards can be charged at the charging station: Table 3-1 Compatibility overview Type Standards CCS 2 IEC 61851-23 IEC 62196 Mode 4 ISO 15118 Communication IEC 61851-24 ISO 15118 SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 34: Configuration Options
The following figure shows the various selection and equipment options of the SICHARGE D charging station. Figure 3-1 Configuration options The descriptions in the following sections always reflect the maximum configuration of the charging station. The figures below may contain options and special equipment. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 35: Scope Of Supply
Grommets for cable gland plate perforated for dispenser connection at the ⑧ rear Drilling template ⑨ Keys ⑩ • Safety instructions ⑪ • Circuit diagram * This cover is not included with the ordered cable management SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 36: Scope Of Delivery Of Cable Management
To install the cable management system on the SICHARGE D charging station, you will need the following materials. These materials are included in the accessories pack. The table below shows the assembly material for the 8EM5902-1AA02-4AA8 SICHARGE D Cable Mgmt System.
Page 37 Description 3.4 Scope of delivery of cable management The table below shows the assembly material for the 8EM5902-1AA02-7AA1 SICHARGE D Cable Mgmt System. Table 3-4 Material list for cable management type 2 (included for devices with article number 8EM500.-... 3.-... 1)
Page 38: Display Elements And Operator Controls
Figure 3-3 Display elements and operator controls of the charging station NOTE Displays relevant to German calibration law If your charging station is an ERK variant, then the public key displays relevant to German calibration law are at positions ⑤ + ⑩. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 39: Touch Screen
As a result, the plug contacts are protected from mechanical damage and environmental influences. Charging plug and charging plug holder are parts that are subject to wear. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 40: Dc Meters
The amount of energy delivered can be read on the DC meter. For information about the contents displayed, refer to the operating instructions of the DC meter you are using. You can find the device type in the BOM of your charging station. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 41 DC meter you are using. You can find the device type in the BOM of your charging station. The following figure explains the screen contents of the DC meter. The displays switch automatically after 20 s. Figure 3-4 DC meter ERK display for LEMAPIv1 SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 42 Cable compensation level EVSE ID input • Delivered energy (current charging process) • Client ID Note: This screen is visible when the SC parameter of the start transaction confirms the corresponding condition • Delivered energy (current charging process) SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 43 Local date • Time at the end of the transaction • Total duration of the transaction • Delivered energy (charging completed) • Time synchronization status for transaction • Synchronization mode • Delivered energy (charging completed) SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 44: Emergency Stop Switch
The message "Emergency Stop triggered" appears on the touch screen of the charging station. The charging station returns to its normal operating state after the Emergency Stop switch has been unlocked. See "Safety loop and emergency stop (Page 28)" section. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 45: Covers And Seals Relevant To Calibration Law
Only personnel authorized by the operators may open and attach the lead seal. ① Door interlock, rear ② Door interlock, front Figure 3-5 Positions of door interlocks SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 46 Description 3.5 Display elements and operator controls Figure 3-6 Detail view of door interlock, rear Figure 3-7 Detail view of door interlock, front SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 47 The charging station ceases to be compliant with German calibration law as a result. The sale of current in return for payment is no longer permissible. Only personnel authorized by the manufacturer may open or attach the seals. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 48 Description 3.5 Display elements and operator controls Description ① - ⑦ Sealing points Figure 3-8 Charging station SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 49 Description 3.5 Display elements and operator controls The following figures show the 2 used seal types. Figure 3-9 Siemens wire seal Figure 3-10 Siemens seal stickers SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 50 ① + ② Right DC charging point display relevant to German calibration law ③ Left DC charging point display relevant to German calibration law ④ Siemens seal stickers Figure 3-11 Points relevant to working The following figure shows the positions for seals of the DC meter sensors and DC voltage measurement.
Page 51: Locking System & Replacing The Lock Cylinders
The circuit breaker opens automatically and interrupts the power supply to the power strings. Power supply to the controller is maintained. NOTE Shut down the charging station before opening doors. The shutdown process is described in the "Switching off the charging station (Page 133)" section. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 52 2. Remove the fixing screw on the rear. 3. Remove the lock cylinder. Install your own lock cylinder in the reverse order. The maximum torque of the fixing screw is 2.5 Nm. Then mount the cover back on the charging station. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 53: Control Panel
• The touch screen • The Emergency Stop switch • The AC charging socket • The credit card reader • The RFID reader SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 54: Credit Card Reader
Charging plug and charging plug holder are parts that are subject to wear. The insertion cycles of the respective plugs are listed in the tables. CCS plug (Combo 2) The following figure shows the plug of the cooled 500 A cable. Figure 3-16 CCS plug (Combo 2) SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 55 Temperature monitoring The DC charging cables have an integrated temperature sensor in the plug. The evaluation of these values ensures increased protection and secure transfer of the charging power. Proper and safe use is ensured. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 56: Design Of The Charging Station
Among other things, the converters ensure galvanic isolation between the supply system and the vehicle. ① The automation devices are located above the converter panel. On the inside of the front door, the devices for measuring consumption are located on the ⑤ side SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 57 More information about these devices can be found in the "Routers (Page 66)" section. The following figure shows the interior view of the door. ① Customer router, Router 2 (-XF4) ② Siemens router, Router 1 (-XF3) Figure 3-18 Position of the routers SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 58: Dynamic Power Distribution
Defective converters are detected autonomously. The available charging power of the group is automatically reduced and the group is still available. This maximizes the availability of the charging station. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 59 Converter groups that are not required are thus available at the other DC charging outlets or are released more quickly during a charging process. As a result, the charging station can react flexibly to various scenarios and offers the user the optimal charging performance. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 60 Table 3-10 Converter group performance Power Power High flex converter groups Low Flex converter groups Charging station power ① ② ③ ④ ① ② 400 kW 120 kW 120 kW 80 kW 80 kW 200 kW 200 kW 360 kW 120 kW 80 kW 80 kW 80 kW 200 kW 160 kW SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 61: Electrical Protection Devices
A type 2 SPD (Surge Protection Device) arrester is used in the DC charging outlet for the SICHARGE D dispenser. This SPD protects the DC charging outlets to the SICHARGE D dispenser. Other surge protection devices are located in the communication and signal lines.
Page 62 The SPDs used comply with the relevant product standards IEC 61643‑11, IEC 61643-31. NOTE Connect SICHARGE D to the grounding system Connect the SICHARGE D charging station to the grounding system for the lightning protection and surge arrester devices to function. When designing the grounding system, follow the country-specific specifications.
Page 63: Self-Checks & Health Monitoring
• Contactors • Protective devices • Fans • Temperature • Cooling unit (option) Malfunctions are detected and displayed in the SCB in the form of error flags. This function is continuously being improved and expanded. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 64: Emergency Stop
The crash sensor is a tilt switch that monitors two axes. You can use the dry contact as follows, for example: • For integration in the external Emergency Stop loop • To trigger upstream switching devices You can find more information in the "Connection to the supply system (Page 121)" section. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 65: Connection To An External Load Management System
– if available – is switched on. The heating of the charging cable is primarily determined by the amount of charging current and duration of the charging process. High ambient temperatures and/or direct sunlight can lead to a reduction in the charging current. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 66: Routers
After the final decommissioning of the charging station, the operator must remove the SIM card and return it to Siemens AG. The router -XF4 ("Router 2") is intended for the Internet connection to the OCPP backend of the operator and the credit card terminal.
Page 67 The following steps refer to the 4.0.x firmware version of the charging station. 1. Obtain all necessary access data from your mobile network provider (PIN, PUK, APN, etc.). 2. Ask Siemens for the router password. 3. Set the IP of your notebook to the range 10.20.17.190 … 255.
Page 68 Set up WLAN 1. Get the required access data of the network (SSID, password). 2. Ask Siemens for the router password. 3. Connect a notebook to the internal switch of the charging station. 4. Open the Web browser and go to –...
Page 69 Description 3.14 Routers 5. Enter the router password. 6. Go to "Network" → "WAN". 7. Select "WiFi" as the main WAN. 8. Save the settings. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 70 SIM card, press the button and pull out the SIM card holder. Figure 3-22 Router and SIM card slot For the installation in the routers, a mini SIM card (15 x 25 mm) or a corresponding adapter for this card format is required. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 71 B19 (800 MHz)* B20 (800 MHz) B25 (1900 MHz)* B26 (850 MHz)* B28A (700 MHz) B38 (2600 MHz)* B39 (1900 MHz)* B40 (2300 MHz)* B41 (2500 MHz)* WiFi 2401 – 2495 MHz 20 dBm *Applies only to the global product variant RUT240 *7**** SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 72: Sicharge Configuration Backend
TLS 1.3 encryption. Note that operating errors can cause the charging station to fail. Basic features • Listing of all SICHARGE D including current status and software version • Searching for specific charging stations based on ID or location • Master data of a charging station (location, customer, serial number, order number) can be displayed and edited •...
Page 73 Status analysis in the event of fault Malfunctions can be detected via the error flags of the controller. These messages include, for example: • Door open • Status of DC contactors • Overtemperature • Emergency Stop triggered • Etc. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 74: Ocpp Backend (Csms)
The display and wording of the various functions may differ depending on the OCPP backend used. Contact Siemens Support (Page 188) if you have questions about the compatibility of your backend or you wish to have a compatibility test. See also the Software Manual (8EM5907‑0AA00‑4AA6).
Page 75 Required for payment by credit card. GeneralConfiguration SetMeterConfiguration Contains information on the meters for each charging point, serial number, and public key for validation of OCMF entries. This message is sent after "BootNotification". SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 76 For this purpose, the SICHARGE D also offers the option of displaying different tariffs for different end users in addition to the OCPP & California Pricing Requirements. Using the user-defined "DisplayTariffInformation"...
Page 77: Dispenser
The connection options for auxiliary power supply, communication and integration into the control system are on the front of the charging station. You can find more information on the dispenser in the "SICHARGE D dis penser operating instructions (https://support.industry.siemens.com/cs/ww/en/view/109818296)".
Page 78: Transport And Storage
– Weight of one person • Do not tilt the elevating tailgate for unloading. A few examples of this: – Unload at an elevated curb – Unload with a forklift – Unload with a crane SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 79 Stay completely away from any hazardous areas. 3. Lift the charging station vertically. Pay attention to the center of gravity of the device and avoid uneven surfaces. 4. Transport the charging station standing vertical to the site. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 80 3. Hook the hoisting gear into the lifting eyebolts. DANGER Suspended load A falling charging station or parts can cause death or serious injury. Stay completely away from any hazardous areas. 4. Lift the charging station vertically SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 81 Transport and storage 4.1 General information 5. Transport the charging station hanging vertically to the site Figure 4-3 Mounting the lifting eyebolts SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 82: Road Transport
The attachment frame must always be put in place before the tension belt is attached. Only the load carrier from Siemens AG may be used for transport and load securing purposes. Figure 4-4 Packaging for road transport...
Page 83: Sea Transport And Air Transport
• Box of accessories attached to the side of the packaged charging station Use of desiccant method with aluminum compound foil for preservation: Climate packaging. Duration of preservation: 6 months. NOTE Sea packaging cannot be stacked. Figure 4-5 Sea packaging SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 84: Storage
• Store the charging station for a longer period of time only if necessary. • Put the charging station back into operation no later than one year after the date of manufacture (see imprint on the nameplate) or after one year if it is decommissioned. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 85: Installation And Mounting
• Spirit level • Stepladder • Hot air gun • Shrink-on sleeve for cable diameter used • Folding ruler • Permanent marker • Two-pole voltage tester • Installation tester • EVSE tester • Mini USB cable SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 86: Installation Location
• Comply with IEC 62305 if there is a risk of a direct lightning strike. Noise emission Select the location of the charging station in such a way that local requirements and regulations are met. Example: Technical Instructions for Protection Against Noise (TA Noise) (https://www.bfga.de/arbeitsschutz-lexikon-von-a-bis-z/fachbegriffe-s-u/ta-laerm- fachbegriff/). SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 87 You require a clearance of at least 2 800 mm for installation and maintenance. Depending on the conditions on site and the procedure for setting up the charging station, the minimum clearance required could be greater for assembly reasons. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 88 This means that the warm exhaust air does not reach the operator at the front of the charging station. The operator must ensure that the air entry openings are kept free and not blocked by obstacles, such as snow or leaves. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 89 The cable entry plate included in the scope of delivery allows connection of up to 2 x 240 mm² per line conductor. Siemens recommends the use of copper cables. If you use aluminum cables, then higher cross-sections and possibly special cable lugs may be required.
Page 90: Base Area And Foundation
• Sufficiently solid and stable, according to the ground conditions on site NOTE Illustrations of example The illustrations below serve as examples. Plan and adjust the base area according to the circumstances together with the foundation planner. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 91 The figure below shows the top view of the charging station, including the cut-outs for the power supply and dispenser cables. You can find more information on installation in the Foundation_Installation_SICHARGE_D (https://support.industry.siemens.com/cs/ww/de/view/109814888) document. Figure 5-3 Top view of the charging station including cut-outs SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 92 Cable feedthrough for power supply cable ③ Typical cut-outs in the foundation walls for cable routing ④ Fixing points ⑤ Recommended cut-out for dispenser outlet ⑥ Recommended cut-out for AC supply Figure 5-4 Top view of the base area SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 93 To avoid electromagnetic interfaces, a minimum clearance of 25 cm is recommended. Also avoid routing these cables parallel to the power cables. Route the cables orthogonal to the power cables, if possible. Observe the country- specific regulations. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 94 (e.g. in the form of a bollard). Observe the swivel range of the door of 80 cm in front of the charging station to allow the door to be fully opened. ① Impact protection ② Charging station Figure 5-7 Example: Correct position of impact protection and charging station SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 95: Goods Acceptance
• Contact of the purchaser (see delivery note) • Person responsible for the transport company You can find the list of the scope of delivery here: • Charging station (Page 35) • Cable management system (Page 36) SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 96: Locking The Front Door
(Page 118)) or cable management (see Installing the cable management (Page 107)). In any case, install one of these elements (depending on the selected configuration) before exposing the station to outdoor weathering. Otherwise, penetrating water may damage the device. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 97: Selecting And Preparing Cable Gland Plates
( - Description ① Ethernet ② Signal line dispenser ③ Crash sensor ④ 230 V dispenser ⑤ Protective equipotential bonding Figure 5-9 Typical arrangement of fully equipped cable gland plate (AC connection) with grommets SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 98 – Position of the cable gland of the signal line (if equipped) 3. Remove the cable gland plate. 4. Punch or drill the marked holes. We recommend a hole punch. 5. Install the grommets in the drill holes. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 99 The cable gland plate for the dispenser connection cables is located on the rear of the charging station, under the dispenser connecting bars. ① DC4- ② DC3- ③ DC4+ ④ DC3+ ⑤ Figure 5-11 Typical arrangement of fully equipped cable gland plate (dispenser connection) with grommets SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 100 – Position of the cable glands for good feedthrough and connection of the DC cables and PE cables for the dispenser 3. Remove the cable gland plate. 4. Punch or drill the marked holes. We recommend a hole punch. 5. Install the grommets in the drill holes. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 101: Preparing Cables
Lay these cables separately from the power cables. Ensure proper protection of the cables from environmental effects such as dirt and moisture. You can find the operating instructions for the dispenser here (https://support.industry.siemens.com/cs/ww/en/view/109818296). SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 102: Inserting Cable Gland Plates And Cutting And Pressing Cables
5. Insert the two threaded bolts of each cable gland plate into the drill holes provided on the drilling template. If necessary, you can fasten the cable gland plate to the drilling template with nuts. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 103 9. Professionally crimp the cable lug onto the conductor end 10. Pull the shrink-on sleeve over the joint and heat it 11. Attach a cable tie around each grommet in the groove. Tighten the cable tie after connection to seal. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 104 13. Bundle the cables for the AC connection, e.g. with a cable tie. Bundle the cables for the dispenser connection, e.g. with a cable tie. The cable bundles simplify positioning of the charging station. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 105: Positioning And Bolting The Charging Station
2. Move the charging station at a height of approx. 60 cm higher than the base or the top edge of the foundation to above the final destination, in the correct orientation. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 106 7. Secure the cable gland plates with a tightening torque of 4 Nm NOTE If it is not possible to insert the cable gland plate, close the opening in the base plate with a suitable sealant after installing the cables. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 107: Securing The Charging Station
Installing the cable management The cable management system (CMS) is mounted on top of the charging station. Also follow these safety instructions: • Fall arrester (Page 17) • Work areas (Page 18) • Falling parts (Page 18) SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 108: Installing The Mounting Plates
2. Place the two square washers with the two holes ① on the M12 threads on the back. ② Place the two small square washers on the M12 threads on the front of the charging station. Figure 5-18 Fitting the shim plates SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 109 Screw the mounting plates together with the four M12x30 hexagon screws. Make sure that the bezel brackets do not twist when screwing in. Do not tighten the screws yet. Figure 5-20 Screwing the mounting plates SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 110 – M12x30 hexagon screw: Wrench width 19 mm, the tightening torque is 46 Nm. When tightening, make sure that the bezel brackets do not twist. – M6 hexagon nut/hexagon screw: Wrench width 10 mm, the tightening torque is 8 Nm – M8 hexagon nut: Wrench width 13 mm, the tightening torque is 13 Nm SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 111 5.6 Setting up the charging station If you operate the charging station in accordance with German calibration law, then seal the ① cover plate with sealing stickers ① Figure 5-23 Sealing sticker on the cover plate SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 112: Installing The Cable Clamp
See the number of windings in the table. Cut off unneeded rubber adhesive tape. Cable type Specification Number of windings CHARX T2C-DC375-...ESBK001 375 A uncooled EV-T2M4CC-DC250A-… 250 A uncooled EV-T2HPCC-DC500A-… 500 A cooled, Phoenix Contact RADOX HPC500 CCS2-...CC55/CC65 500 A cooled, Huber+Suhner SEVS20-003(S)B_SEVD-02E-… CHAdeMO 125 A SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 113 2. Untie the knot at the end of the rope. Pull the rope through the hole of the absorber ① sphere Figure 5-26 Absorber sphere 3. Place the charging cable in a cable clamp. Place the rubber tape in the middle of the cable clamp. Figure 5-27 Inserting the charging cable SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 114 7. Place the M4 nuts in the hex holes. Insert the M4x14 hexagon socket-head screws opposite the nuts. Carefully screw in the cable clamp. – Allen key size 2.5 mm – The tightening torque is 3 Nm SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 115: Removing The Rope Stopping Mechanism
Pull the cable at the cable clamp only until the rope clamp is relieved and free. If you pull too far, the rope clamp may damage the pulleys in the pulley cross. Remove the rope-stopping mechanism with an 8 mm socket. Remove the pulley. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 116 If a repair is required – on the cable clamp or the charging cable for example – then you must secure the rope on the rope box. Therefore, keep the rope clamp and pulley in a DIN A4 envelope in the document pocket of the charging station. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 117: Installing The Cover
3. Click the filter cover first upwards and then downwards in the cabinet. Lock the quick fasteners and install the rear device door again. Follow the same instructions as in figure 7 of the section Installing the roof and filter cover (Page 118). SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 118: Mounting The Roof And Filter Cover
6. Remove the rear device door. Note the information on the locking system from the section "Overview (Page 38)". 7. Click the filter cover first upwards and then downwards in the cabinet. Lock the quick fasteners and install the rear device door again. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 119: Installing Baseboards
M6 Allen screws. 3. The front baseboard is also plugged in and additionally screwed in from above with the front door open. Disassembly is only possible in reverse order. Figure 5-35 Baseboard assembly SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 120: Connecting The Charging Station
NOTICE Increased leakage currents When operating the SICHARGE D, increased leakage currents may occur in the protective conductor under normal operating conditions. When connecting, use a sufficiently large cross-section. The requirements on the cross-section are defined in the international standard IEC 60364-5-54.
Page 121: Connection To The Supply System
Follow the requirements in section "Safety instructions (Page 120)". ① Connection for L1 ② Connection for L2 ③ Connection for L3 ④ Connection for N ⑤ Connection for PE Figure 5-36 Power supply cable connections SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 122: Connecting Conductors To The Tn-C Network
3. Mark the tightened connection, for example with a red paint stick. 4. Replace the protective cover after you have connected all the conductors. 5. Tighten the fixing screws with a maximum torque of 4 Nm. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 123: Connecting Conductors To The Tt Network
These Ethernet ports have integrated overvoltage protection. ① Dispenser – Port ‑FA4 ② OCPP Ethernet port – Port ‑FA6.X2 ③ ELMS – Port ‑FA13.X2 Figure 5-38 Ethernet connection area at front SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 124: Connecting The Emergency Stop
‑F01-XD436.5A and ‑F01-XD436.6C and connect the signal lines here. If an ELMS is connected, remove the wire jumper between ‑FD436.7A and ‑FD436.8C and connect the signal lines here. Figure 5-39 Connection area at front SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 125: Connecting The Crash Sensor
• Integrate the dry contact, for example, into an emergency stop or to trigger an upstream switching device. Figure 5-40 Typical block diagram for the crash sensor • Connect the dry contact to the -XD433 terminal strip. See the supplied circuit diagram for details. Figure 5-41 Connection area at front SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 126: Connecting The External Load Management
• Cable for the auxiliary power supply (230 V AC) of the dispenser on the front of the charging station • Ethernet cable for communication and integration into the control system of the charging station on the front of the charging station SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 127: Connecting Dc Cables For The Dispenser
The conductors should be prepared before installing the charging station. You can find more information about this here: • Selecting and preparing cable gland plates (Page 97) • Preparing cables (Page 101) • Positioning and bolting the charging station (Page 105) SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 128: Connecting The Auxiliary Power Supply For The Dispenser
3. Mark the tightened connection, for example with a red paint stick. 5.7.7.3 Connecting the auxiliary power supply for the dispenser The SICHARGE D charging station supplies the associated dispensers with the required 230 V operating voltage via a secure auxiliary power supply. Connections for the auxiliary power supply Connect the conductors for the dispenser via -FC2: Figure 5-43 Connection area at front...
Page 129: Connecting The Ethernet Cable For The Dispenser
The dispenser is not a self-sufficient charging point. Many components are only present in the central charging station, e.g. the main controller. The dispenser is therefore integrated into the control and automation system of the SICHARGE D. For this purpose, connect these terminal points in the charging station: •...
Page 130: Commissioning
Consult the test recommendation with document number 8EM5907‑0AA00‑4AA4 (https://support.industry.siemens.com/cs/ww/en/view/109827916) for guidance. Please contact your Siemens office or Siemens Support (Page 188) if you do not have this document. Ensure that the charging cables have not become loose during transport. If needed, retighten the cable glands to a maximum torque of 70 Nm.
Page 131: Switch On Charging Station
Take appropriate measures for drying. Do not switch off the power supply for an extended period of time after commissioning. This will prevent condensation in the charging station. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 132 The display, LED strips and other components remain switched off during this time. The heating fan operation is audible at the front of the charging station. The charging station resumes booting and the remaining components are switched on as soon as the climatic conditions are okay. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 133: Switching Off The Charging Station
The procedure for this is described in the section "Switching off the charging station (Page 133)". If you are working on the charging station, then observe The five safety rules for electrical work (Page 22). SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 134: Operation
The touch screen serves as an informative display. The calibration-relevant displays can be found on the left and right, on the side behind the viewing windows near the charging cables. See also Cleaning the touch screen (Page 176) SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 135: Starting The Charging Process
You select the language by tapping on the respective greeting in the desired language. If you tap anywhere in the field, the default language or the most recently selected language will automatically be selected (highlighted in white). Figure 7-1 Start screen SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 136 Select the charging point you want to use to charge your vehicle. Follow the instructions on the touch screen. • Connect your vehicle to a free and ready charging point. Figure 7-2 Selecting the charging point (view without dispenser) SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 137 Operation 7.2 Starting the charging process Figure 7-3 Selecting the charging point (view with dispenser) SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 138 In some circumstances, a QR code may require the use of an app. The charging process is started from the OCPP backend. A charging-point-specific QR code can be displayed on the touch screen after entering the URL in the SCB. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 139 The screen does not show that AUTOCHARGE authentication is enabled. The CPO must inform users of availability and set up the registration process (e.g. by implementing a learning mode on the first plug-in). Use the OCPP parameter StopAutoChargeOnHMI = TRUE/FALSE to configure stop options for AUTOCHARGE. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 140 When the plug has reached the final position, it latches into the contacts of the socket. After initialization, the charging cable is locked by the charging station and the charging process is started. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 141: Monitoring The Charging Process
If no authentication is required, you must select the charging point for which you want the information on the touch screen. If, for example, you need to authenticate yourself with an RFID card, scanning the card brings you immediately to the charging screen. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 142: Stopping The Charging Process
This information again depends on the selected charging port and the available tariff information. After completion of the charging process, insert the charging plug into the corresponding holder. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 143: Calling The Help Function
The operator is also responsible for providing a receipt service in the case of credit card payment in compliance with calibration law. A corresponding URL is displayed as a QR code on the following help screen and can be configured via SCB. Figure 7-8 Downloading a receipt SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 144: Integrity Check (Only For Erk)
This transfer and processing can take up to a few hours. If there is bad mobile wireless reception when concluding the charging process, this procedure can be further delayed. The mobile wireless reception, for example, is influenced by poor weather conditions or site conditions. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 145: Retrieving Measured Values And Documents
Log in at the provider 1. Open an Internet browser 2. In the address line, enter https://certifications.htb.solutions/. 3. Press the Enter key 4. Sign in with your credentials Figure 7-10 Log in at the provider 5. Click "Login" SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 146 Operation 7.6 Integrity check (only for ERK) Select the charging station 1. Select the "Charging processes" tab 2. Select the "Overview" tab Figure 7-11 Select the charging station SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 147 • Selection of the charging process from the overview list 1. Click the details symbol of the charging process Figure 7-12 Select the charging process 2. Click the "Digitally signed data" field Figure 7-13 Signed measured values SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 148 The signed measuring data are downloaded and saved locally on your device. More information The Transparency software (Page 153) section describes how the transparency software is used to open and check the files for the charging processes. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 149: Example Of Receipt Service
At the charging station, you will find a QR code with a link to the receipt service via a help screen. The following example shows an interface of the CCV document server Document server (https://receipt.ccv-deutschland.de:8007/search). Description Filter mask for searching for your own documents SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 150 Operation 7.6 Integrity check (only for ERK) Description Step-by-step user guide and operating instructions SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 151 7.6 Integrity check (only for ERK) Description Display of filter results with the following options: - Document data download - Send receipt via email - Copy the signed data (token) - Copy the public key SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 152 7.6 Integrity check (only for ERK) Description Example receipt Blue: Relevant data for filter func tion on download platform Purple: Identifier components for the payment process See also Calling the help function (Page 143) SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 153: Transparency Software
4. Open the Transparency software. The Transparency software supports the signature processes of all common charging station manufacturers. Operation 1. Open the Transparency software. Figure 7-15 Start screen 2. Select the "Open" field in the "Data" tab. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 154 The public key is the public key which is required for verification. The public key can be acquired here: – Reading and photographing from the measuring device of the charging station – From the operator responsible SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 155 – From charging current supplier Figure 7-17 Entering the public key 5. Enter the public key of the used charging point of the charging station in the "Public key" field. The verification starts automatically after the entry. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 156 The view can differ slightly depending on the measuring instrument manufacturer or the charging point used. The following graphic shows the view using the example of a signed data record in the "Data record" tab of the AC charging point of a SICHARGE D charging station. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 157 In this example, separated measured values are listed at the beginning and the end of the charging process. All the information relevant to German calibration law is evaluated and displayed here. Figure 7-19 "Data record" tab SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 158 Operation 7.6 Integrity check (only for ERK) The raw data of the data record is displayed in the "Raw data" tab. Figure 7-20 "Raw data" tab SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 159 7.6 Integrity check (only for ERK) Negative verification result If there is a negative verification result or a warning, the subsequent procedure is described in the section Notes and complaints (Page 167). Figure 7-21 Non-verified data SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 160 ID tag of the identification medium "180390" as an example. In the case of authentication by credit card, the payment transaction ID is displayed as the ID of the identification medium. Figure 7-22 Identification medium of the DC charging process SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 161 The "Data of the identification medium" line in the "Details" tab contains the ID tag. The figure below shows the ID tag "C955EAB3" as an example. Figure 7-23 Identification medium of the AC charging process SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 162 XML tag charge point identification "CI". The figure below shows the EVSE ID "DE*TTC*ESIE*0099*1" and then firmware version "v2.4.5". Figure 7-24 Firmware version of the charge control for DC charging process SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 163 The "Data of the identification medium" line in the "Details" tab contains the ID tag followed by the version ID of the firmware. The figure below shows the ID tag "C955EAB3" and then the firmware version "v2.4.1". Figure 7-25 Firmware version of the charge control for AC charging process SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 164 In the "Raw data" tab, you will find the billed tariff for this charging process under the XML tag tariff text "TT". Figure 7-26 "Raw data" tab: Billed tariff information in tariff text "TT" in Transparency software V1.2.0 SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 165 Operation 7.6 Integrity check (only for ERK) SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 166 „idTag:<Identifier>,version:<FW version of the charging station>,evseID:<EVSEID of the charging port>,TT:<billed tariff of the charging process>". Figure 7-27 "Raw data" tab: Billed tariff information in the XML tag identifier "ID" as tariff text SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 167: Notes And Complaints
Each charging point at a charging station has its own public key. Use the public key of the charging point at which you have charged. Inform the mobility service provider if your entries were correct but a negative verification result was generated. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 168 In the following situations, contact the respective charging calibration directorate as the responsible regulatory agency: • No agreement with the biller in the case of incorrect measuring data • Reasonable suspicion of fraudulent intent by the mobility service provider or the charging facility operator SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 169: Error Messages And Remedy
– Error message "Charging station out of service" (Page 171) • Messages in the menu: – Charging point message "Out of operation" (Page 172) – "Connection failed" message (Page 173) See also OCPP backend (CSMS) (Page 74) SICHARGE Configuration Backend (Page 72) SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 170: Error Message "Emergency Stop Was Triggered
First eliminate the hazardous situation. Make sure that no vehicle is connected with the charging station. If the emergency stop has been triggered by the emergency stop switch, you can revoke the emergency stop via the emergency stop switch. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 171: Error Message "Charging Station Out Of Service
The operator is informed via a message to the OCPP backend that support from Siemens Service (Page 188) is required. This service can first analyze the problem remotely via the SCB. This message contains additional information about the exact cause of the error.
Page 172: Charging Point Message "Out Of Operation
Shortly after the charging station has been started, the DC charging points are still displayed as "Out of service" until the grouping and the fast shutdown check of the converters is successfully completed. The charging points automatically switch to operational status after passing checks. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 173: Connection Failed" Message
If the user's own AC charging cable does not lock correctly when plugged in for the first time, then no charging process will start. The user is prompted to replug the charging cable. The following message appears on the touch screen. Figure 8-4 Connection failed SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 174: Maintenance And Service
This applies, for example, to the area of the converters or the copper bars. Before starting work, wait at least 10 minutes after switching off the charging station until all hot surfaces have cooled down. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 175: Maintenance Plan
The following maintenance measures are required to maintain the functionality and operational safety of the charging station. You can find detailed instructions on replacing components in the Repair Instruction SICHARGE D Gen 2 document. Times of testing After commissioning, carry out the checks at the following intervals: •...
Page 176: Servicing The Charging Station
Damage to property due to improper cleaning agents Improper cleaning agents can damage the touch screen of the charging station. • Therefore, do not use solvents. • Also, never use aggressive or abrasive cleaning agents. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 177: Cleaning The Cabinet
• Wipe the exterior surfaces of the charging station with a damp cloth. • Then rub the charging station dry. • Do not scrape off stubborn dirt using hard objects. • Do not use any sharp-edged tools. • Soften paper stickers in advance for easy removal. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 178: Replacing An Air Filter
The charging station is voltage-free if you disconnect the charging station in the upstream switchgear in accordance with the five safety rules. Refer to document 8EM5907-0AA00-2AA6 to find the correct order number of spare parts Spare part list (https://support.industry.siemens.com/cs/us/en/view/109814736). Filter mat at front bottom left The filter mat dimensions are 380 x 480 x 20 mm.
Page 179 3. Remove the 4 knurled screws 4. Remove the cabinet with the filter mat 5. Remove the 2 plates 6. Remove the filter mat Insert the new filter mat with the marking facing out in the reverse order. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 180 1. Remove the 2 knurled screws of the holding plate 2. Remove the holding plate 3. Remove the filter mat Insert the new filter mat with the marking facing out in the reverse order. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 181 Insert the new filter mat with the marking facing out in the reverse order. Filter mat for fan in automation area The filter mat dimensions are 130 x 170 x 20 mm. Figure 9-8 Filter mat for fan in automation area SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 182: Checking The Coolant
Max. 200 mm ② Min. 100 mm. ③ Bottom connection Figure 9-9 Checking the coolant level NOTE Measuring the fill level The 100–200 mm must be measured from the bottom connection using a measuring tool (e.g. folding rule). SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 183: Adding Coolant
In case of contact with the coolant, follow the instructions of the safety data sheet of the coolant. Follow these instructions for adding coolant. Description ① Quick-release filler neck ② Quick-release air vent Figure 9-10 Filling the coolant SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 184: Charging Cable Gland
70 Nm. Refer to the following table for the wrench sizes for the cable glands of your charging station: Table 9-1 Required tools Charging cable Width across flats 375 A (500 A peak) SW57 (size M50) 500 A liquid cooled SW57 (size M50) SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 185: Spare Parts
MessEV (German Measurement and Verification Ordinance) may replace components marked relevant to calibration law or open the associated manufacturer seals. Authorization and training must be obtained from the manufacturer as part of the authorization process. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 186: Decommissioning And Disassembly
• Uninstall used SIM cards from the routers (Routers (Page 66)) and return the SIM card in Router 1 (-XF3) to your local Siemens sales office (Page 188). When using your own SIM cards: Deregister these cards or follow the instructions of the card owner.
Page 187: Recycling And Disposal
Recycling and disposal Environmental protection and resource conservation are high priorities for Siemens. Global environmental management according to ISO 14001 ensures adherence to laws and sets high standards for this. Below, please find the recommendations for environmentally friendly disposal of the charging station and its components.
Page 188: Service & Support
Service & Support SICHARGE D technical documentation topic page The topic page offers you a direct route to the technical documentation of your SICHARGE D. You can find the topic page here on the Internet (https://support.industry.siemens.com/cs/ww/en/view/109817191). Technical questions If you have technical questions, contact the Customer Support Center.
Page 189: Technical Specifications
Operating temperature °C -25 … +55 (derating possible from 40 °C) ambient temperature Storage temperature °C -40 … +60 Maximum operating altitude 2000 m above sea level Air humidity 5 ... 95% (no condensation) Degree of pollution Out of direct solar radiation SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 190 Size 600 A: 6 … 600 A Nominal voltage range 150 … 1000 V Mechanical features Unit Value Cabinet protection IP54, IK10 including glass control panel (credit card terminal excluded) Cabinet material Powder-coated zinc-phosphated steel Coating C4-M/ C5-L according to ISO 12944 SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 191 Remote access via OCPP and SICHARGE Configuration Backend • Over-the-air (OTA) software updates • External load management via ModBus TCP(optional) Standards and guidelines Charging standards • EN 61851-1/23 • ISO 15118 (DIN 70121) • IEC62196-3 (Mode 4, Type 2) Communication protocol OCPP 1.6J SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 192 Default setting Operating voltage 16 ... 30 V DC – Internal power consumption < 30 mA – Short-circuit protection – Reverse polarity protection – Max. current, switching output 2 A – Actuating angle 0.5 ... 45° 5.7° Hysteresis 0.1 ... 2° 2° Switching time 0.2 ... 5 s 1 s SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 193: Adhesive Surfaces
Adhesive surfaces You may apply stickers or paint to defined areas of the charging station. In the "Foiliation templates SICHARGE D 360–400 kW (https://support.industry.siemens.com/cs/ww/en/view/109955841)" document, you will find the dimensions and positions of the surfaces that you are allowed to paint or attach stickers to.
Page 194: Declaration Of Conformity
The SICHARGE D charging station complies with the harmonized European standards (EN) for charging stations published in the official gazettes of the European Union. Safekeeping location of the declaration of conformity Siemens AG has a copy of the EU Declaration of Conformity available for official purposes at the following location: Siemens AG...
Page 195: Legal Information Regarding Calibration Law
(Betriebspflicht des Speichers.). Dauerhaft bedeutet, dass die Daten nicht nur bis zum Abschluss des Geschäftsvorganges gespeichert werden müssen, sondern mindestens bis zum Ablauf möglicher gesetzlicher Rechtsmittelfristen für den Geschäftsvorgang. Für nicht vorhandene Daten dürfen für Abrechnungszwecke keine Ersatzwerte gebildet werden. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 196 Gegenstand des Vertrages ist. 2. Die Zeitstempel an den Messwerten stammen von einer Uhr in der Ladeeinrichtung, die nicht nach dem Mess- und Eichrecht zertifiziert ist. Sie dürfen deshalb nicht für eine Tarifierung der Messwerte verwendet werden. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 197 7. Der EMSP darf nur Werte für Abrechnungszwecke verwenden, für die Datenpakete in einem ggf. vorhandenen dedizierten Speicher in der Ladeeinrichtung und oder dem Speicher beim EMSP bzw. Backend-System vorhanden sind. Ersatzwerte dürfen für Abrechnungszwecke nicht gebildet werden. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 198 10. Alle vorgenannten Pflichten gelten für den EMSP als Messwerteverwender im Sinne von § 33 MessEG auch dann, wenn er die Messwerte aus den Ladeeinrichtungen über einen Roaming-Dienstleister bezieht. See also Eichamt Path (https://eichamt. de/path/app/?rq_AppGuid=DA9E31799DA734E3974D50F131E0C835701C1DA1&rq_TargetP ageGuid=0DF2EE297C304EDBF3036E53391A25EC410CD4B6&rq_RecId=3338&rq_Layout=E ichamt.de#{4}) Eichamt (https://eichamt.de) SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 199: Checking Devices In Operation (Only For Erk)
1. Carrying out a charging process with accuracy testing of electrical work and functional testing of the remote display via GSM or LAN, authentication with identification means 2. Checking for authenticity of the data Accuracy testing and functional testing are carried out as follows: SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 200 During this test, the length of the time period must be calculated in such a way that the lowest digit of the kWh value displayed by means of a remote display in conformity with German calibration law performs at least the following number of digit jumps between the SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 201 EMSP web portal, or a dedicated document portal (in the case of a credit card). • Extract data packets signed by the charging facility from the email or the portal, and Check the signature using transparency and display software in accordance with the Transparency software (Page 153) section. SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 202 (pagination). As a result, there are no gaps between signed data packets from successive charging processes (e.g. in a first XML file: T0001 for the start data packet and T0002 for the stop data packet). SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 203: Erk Integration Guide For Ocpp
"Energy.Active.Import.Register" measuring value of the "SignedData" data type. For a DC charging point with a DC measuring instrument installed, only one OCMF data record is generated and sent at the end ("context": "Transaction.End") of the charging process. "c96deeb4-4adc-490f-9189-2622493e24ad", "StopTransaction", "meterStop": 1592426, SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 204 "context": "Transaction.End", "measurand": "Energy.Active.Import.Interval" "value": "OCMF|{\"FV\":\"1.0\",\"GI\":\"LEM DCBM\",\"GS\":\"120162194000\",\"GV\":\"v1\",\"PG\":\"T313076\",\"M- V\":\"LEM\",\"MS\":\"120162194000\",\"MF\":\"MU-0.1.4.0_SU-0.1.3.0\ ",\"IS\":true,\"IL\":\"TRUSTED\",\"IF\":[\"RFID_NONE\",\"OCPP_AUTH\ ",\"ISO15118_NONE\",\"PLMN_NONE\"],\"IT\":\"LOCAL\",\"ID\":\"c27caa- dd61466b,222222\",\"CT\":\"EVSEID\",\"CI\":\"DE*TTC*ESIE*0099*1,v2.- 5.7-0-gffe279c-\",\"RD\":[{\"TM\":\"2022-12-01T14:37:35,000+0100 R\",\"TX\":\"B\",\"RV\":1590.625,\"RI\":\"1-0:1.8.0\",\"RU\":\"kWh\ ",\"RT\":\"DC\",\"EF\":\"\",\"ST\":\"G\",\"UC\":{\"UN\":\"4mR_Comp\ ",\"UI\":2,\"UR\":4}},{\"RV\":0.000,\"RI\":\"1-0:2.8.0\",\"RU\":\"k- Wh\",\"ST\":\"G\"},{\"TM\":\"2022-12-01T14:40:09,000+0100 R\",\"TX\":\"E\",\"RV\":1592.426,\"RI\":\"1-0:1.8.0\",\"RU\":\"kWh\ ",\"ST\":\"G\"},{\"RV\":0.000,\"RI\":\"1-0:2.8.0\",\"RU\":\"kWh\",\" ST\":\"G\"}]}|{\"SA\":\"ECDSA-secp256r1-SHA256\",\"SD\":\"304502210- 0FC7B98A334CE29E27054F4AEE7AF9271C60B8C294F2E4EC7587ABB116427878502- 201530BE6A06EFF180050E207E21CB63A4F0087F81BC577E6AD5A00F4682131047\ "}", "format": "SignedData", "context": "Transaction.End", "measurand": "Energy.Active.Import.Register" "reason": "Local", "idTag": "222222", "transactionId": 42263881 SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 205 XV\":55930,\"XI\":\"1-0:1.8.0*255\",\"XU\":\"Wh\",\"XT\":3,\"RT\":\" AC\",\"EF\":\"\",\"ST\":\"G\"}]}|{\"SA\":\"ECDSA-secp256r1-SHA256\", \"SD\":\"3045022100e24af6bbdf8d70accfd6faf8c509a3b5787acd46260dd46c 383f35e000abd0e902204fefc66d71f6ddf4e215d5cc85abd8d259d1347451c45fbe 7a2f3b217393157d\"}", "format": "SignedData", "context": "Transaction.Begin", "measurand": "Energy.Active.Import.Register" "value": "OCMF|{\"FV\":\"1.0\",\"GI\":\"BAUER Electronic BSM-WS36A-H01-1311-0000\",\"GS\":\"001BZR1521150033\",\"GV\":\"1.8: 23DB:9D6A, 08d1aa3\",\"PG\":\"T3350\",\"MV\":\"BAUER Electronic\",\"MM\":\"BSM-WS36A-H01-1311-0000\",\"MS\":\"001BZR1521- 150033\",\"IS\":true,\"IT\":\"UNDEFINED\",\"ID\":\"idTag:222222, version: v2.5.7-0-gffe279c-DEBUG,evseId:2\",\"RD\":[{\"TM\":\"2022-12-01T14: 01:50,000+0100 S\",\"TX\":\"E\",\"RV\":20,\"RI\":\"1-0:1.8.0*198\",\"RU\":\"Wh\",\" XV\":55950,\"XI\":\"1-0:1.8.0*255\",\"XU\":\"Wh\",\"XT\":4,\"RT\":\" AC\",\"EF\":\"\",\"ST\":\"G\"}]}|{\"SA\":\"ECDSA-secp256r1-SHA256\", \"SD\":\"3045022100af13c7b98b8b86b9a06dd08ef222c6026b5ee72a4fad1da9- 0b8f7c1ae425bff002205ecd228f50d8da2ce34b425f312c901abb9c0b8e3dd4383- 44d87913aba4aeff7\"}", "format": "SignedData", "context": "Transaction.End", "measurand": "Energy.Active.Import.Register" SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 206: Special Features
If no OCMF data record is sent, then the amount of energy delivered and the meter are adjusted as if no amount of energy had been transferred. 18.3 Links The OCMF description can be found here: github.com (https://github.com/SAFE-eV/OCMF- Open-Charge-Metering-Format/blob/master/OCMF-de.md) SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 207: List Of Abbreviations And Explanation Of Terms
Charging station management system Switching matrix DC distribution system for dynamic power distribu tion to the individual charging outlets Dispenser A (DC) charging point that is remote (distributed) from the charging station and is non-autonomous SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 208: Checklist For Commissioning
Checklist for commissioning The checklists for configuration, installation and commissioning can be found here on the Internet (https://support.industry.siemens.com/cs/de/en/view/109818029) SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 209: Other Applicable Documents
SICHARGE D power upgrade documentation SICHARGE D* 8EM5901-1AA12-5AA2 Basic Electrical Overview SICHARGE D* Basic electrical overview of SICHARGE D 8EM5907-0AA00-7AA3 Preventive Maintenance Checklist for Maintenance log for SICHARGE D SICHARGE D and Dispenser (https://support.industry.siemens. com/cs/ww/de/view/109814289/en) 8EM5907-0AA00-7AA4 Credit Card Terminal Commissioning SiD Credit card reader commissioning SiD (https://support.industry.siemens.
Page 210: Index
Connecting the power supply cable, 121 Packaging material Disposal, 187 Product overview, 32 DC cable Connecting, 127 Declaration of Conformity, 194 Qualified personnel, 15 Dispenser Connecting, 126 Disposal Packaging material, 187 Replacing an air filter, 178 Charging station, 187 SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 211 Safety rules for electrical work, 22 Safety sign, 25 Terms, 207 Touch screen Cleaning, 176 Transport Elevating tailgate of a truck, 78 Transporting the charging station with a forklift, Transporting the charging station with a crane, SICHARGE D Operating Instructions, 06/2024, A5E53560938-AD...
Page 212 More information https://www.siemens.com/emobility Siemens Aktiengesellschaft Smart Infrastructure eMobility Siemenspromenade 10 91058 Erlangen, Germany...

Siemens SICHARGE D Operating Instructions Manual

1 Introduction

2 Safety Instructions

3 Description

4 Transport and Storage

5 Installation and Mounting

6 Commissioning

7 Operation

8 Error Messages and Remedy

9 Maintenance and Service

10 Decommissioning and Disassembly

11 Recycling and Disposal

12 Service & Support

13 Technical Specifications

14 Adhesive Surfaces

15 Declaration of Conformity

16 Legal Information Regarding Calibration Law

17 Checking Devices in Operation (Only for ERK)

18 ERK Integration Guide for OCPP

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