Related Manuals for Siemens SIMOTICS DP 1PC136
Summary of Contents for Siemens SIMOTICS DP 1PC136
- Page 1 Edition 12/2023 OPERATING INSTRUCTIONS SIMOTICS DP Low-voltage motors 1PC134/1PC136 Shaft height 132... 315 www.siemens.com/drives...
- Page 3 Introduction Safety instructions Description Low-voltage motors Preparing for use SIMOTICS DP 1PC134, 1PC136 crane motors SH Assembly 132 ... 315 Electrical connection Operating Instructions Commissioning Operation Maintenance Spare parts Disposal Technical data Quality documents 12/2023 A5E43212221A...
- Page 4 Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol.
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Page 5: Table Of Contents
1.2.5 Websites of third-party companies..................11 SIMOTICS documentation ....................11 Service and support ......................12 1.4.1 Siemens Industry Online Support on the Web..............12 1.4.2 Spare parts services ......................13 Important product information ..................14 1.5.1 Proper and intended use/foreseeable misuse ..............14 1.5.1.1... - Page 6 Table of contents 3.3.2.2 Machines without a fan...................... 25 3.3.3 Bearings ..........................25 3.3.4 Balancing........................... 25 3.3.5 Types of construction/method of installation ..............25 3.3.6 Degree of protection ......................27 3.3.7 Environmental conditions ....................27 3.3.8 Optional built-on and built-in accessories ................27 3.3.9 Paint finish.........................
- Page 7 Table of contents 6.1.2.4 Terminal box versions ......................56 6.1.2.5 Protruding connection cables ..................... 56 6.1.2.6 Connecting protruding cables .................... 57 6.1.2.7 Connection with/without cable lugs ................... 57 6.1.2.8 Minimum air clearances ..................... 58 6.1.3 Cable glands ........................58 Tightening torques......................59 6.2.1 Cable entries, sealing plugs and thread adapters..............
- Page 8 Table of contents 8.6.5 Faults at the external fan....................82 Deactivating ........................82 Maintenance............................83 General ..........................83 Preparation and notes ......................83 9.2.1 North American market (optional)..................83 Inspection and maintenance ....................84 9.3.1 Safety instructions for inspection and maintenance ............84 9.3.2 Inspections in the event of faults..................
- Page 9 Table of contents Disposal ............................. 107 11.1 Introduction........................107 11.2 RoHS - restricting the use of certain hazardous substances ..........107 11.3 Information according to Article 33 of the REACH regulation..........107 11.4 Preparing for disassembly....................108 11.5 Dismantling the machine ....................108 11.6 Disposal of components ....................
- Page 10 Table of contents 1PC134, 1PC136 crane motors SH 132 ... 315 Operating Instructions, 12/2023, A5E43212221A...
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Page 11: Introduction
All rights to and product information on the following pages have been transferred from Siemens to Innomotics. The re-branding of the document will take place in due course. About SIMOTICS Description SIMOTICS is the Siemens family of electric motors addressing the complete motor spectrum in Digital Industry. About this manual 1.2.1 Content To illustrate possible application areas for our products, typical use cases are listed in this product documentation and in the online help. -
Page 12: Target Group
This document contains recommendations relating to third-party products. Siemens accepts the fundamental suitability of these third-party products. You can use equivalent products from other manufacturers. Siemens does not accept any warranty for the properties of third-party products. 1.2.2 Target group... -
Page 13: Avoiding Dangers
This document may contain hyperlinks to third-party websites. Siemens is not responsible for and shall not be liable for these websites and their content. Siemens has no control over the information which appears on these websites and is not responsible for the content and information provided there. -
Page 14: Service And Support
Not all documentation classes are available for every SIMOTICS / SIMOGEAR / SINAMICS product. Service and support 1.4.1 Siemens Industry Online Support on the Web Important product information is available through Siemens Industry Online Support using the following options: • Website: SIOS (https://support.industry.siemens.com/cs/ww/en/) • App Industry Online Support (for Apple iOS and Android) 1PC134, 1PC136 crane motors SH 132 ... -
Page 15: Spare Parts Services
Introduction 1.4 Service and support Content of Siemens Online Support • Product support • Global forum for information and best practice sharing between users and specialists • Local contact persons via the contact person database (→ Contact) • Product information • FAQs (frequently asked questions) •... -
Page 16: Important Product Information
Introduction 1.5 Important product information Important product information 1.5.1 Proper and intended use/foreseeable misuse Intended use of the machines These machines are intended for industrial installations. They comply with the harmonized standards of the series EN / IEC 60034 (VDE 0530). It is prohibited to use these motors in hazardous zones if the marking on the motor rating plate does not explicitly permit line or converter operation. -
Page 17: Safety Instructions
Safety instructions Information for those responsible for the plant/system This electric machine has been designed and built in accordance with the specifications contained in Directive 2014/35/EU ("Low-Voltage Directive") and is intended for use in industrial plants. Follow the country-specific regulations when using the electrical machine outside the European Union. -
Page 18: Qualified Personnel
Safety instructions 2.4 Safe handling Qualified personnel All work at the machine must be carried out by qualified personnel only. For the purpose of this documentation, qualified personnel is taken to mean people who fulfill the following requirements: • Through appropriate training and experience, they are able to recognize and avoid risks and potential dangers in their particular field of activity. - Page 19 Safety instructions 2.4 Safe handling Risk of burns due to hot surfaces Individual machine parts can become hot in operation. Burns can result when coming into contact with these parts. • Never touch machine parts during operation. • Allow the machine to cool before starting work on the machine. •...
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Page 20: Electromagnetic Fields When Operating Electrical Power Engineering Installations
Safety instructions 2.6 Electrostatic sensitive devices Electromagnetic fields when operating electrical power engineering installations Electromagnetic fields when operating electrical power equipment Electrical power equipment generate electromagnetic fields during operation. Potentially lethal malfunctions can occur in medical implants, e.g. pacemakers, in the vicinity of electrical power equipment. -
Page 21: Processes That Generate High Levels Of Electrostatic Charge
Safety instructions 2.7 Processes that generate high levels of electrostatic charge The ESD protective measures required for components that can be destroyed due to electrostatic discharge are shown in the following drawings: a = conductive floor sur‐ b = ESD table c = ESD shoes face d = ESD overall... -
Page 22: Interference Immunity
Safety instructions 2.10 Special designs and construction versions Interference immunity By selecting suitable signal cables and evaluation units, ensure that the interference immunity of the machine is not diminished. Interference voltages when operating the converter Interference voltages when operating the converter When a converter is in operation, the emitted interference varies in strength depending on the converter (manufacturer, type, interference suppression measures undertaken). -
Page 23: Description
Description Area of application The three-phase motors of this series are used as crane drives. These motors are specifically designed for the following crane applications: • STS (ship to shore) crane. • ARTG (automated rubber tired gantry) crane. • ARMG (automated rail mounted gantry) crane •... -
Page 24: Rating Plates
Description 3.2 Rating plates Rating plates The rating plate shows the identification data and the most important technical data. The data on the rating plate and the contractual agreements define the limits of proper and intended use. Data on the rating plate Item Description Item... -
Page 25: Installation
Description 3.3 Installation Installation 3.3.1 Machine design Motors of this series are low-voltage three-phase induction motors with a cylindrical shaft extension and keyway. They can be supplied as single-speed machines with different efficiency classes or as pole changing machines for several speeds. In the case of machines with feet (IM B3 type of construction), the feet are cast or bolted on. -
Page 26: Cooling And Ventilation
Description 3.3 Installation Feature Standard Efficiency classification of three-phase squirrel-cage induction motors EN / IEC 60034-30-1 IEC standard voltages IEC 60038 3.3.2 Cooling and ventilation The machines of this series are three-phase induction machines with a closed primary (internal) cooling circuit and an open secondary cooling circuit (surface cooling). The surface cooling varies depending on the version. -
Page 27: Machines Without A Fan
Description 3.3 Installation 3.3.2.2 Machines without a fan Surface cooling by free convection: Cooling method IC 410 according to EN / IEC 60034-6 IC410 IC4A1A0 Figure 3-1 IC410 3.3.3 Bearings To support the machine shaft and maintain its position in the non-moving part of the machine, DE and NDE rolling bearings are used. - Page 28 Description 3.3 Installation Table 3-2 Type of construction Basic type of construc‐ Diagram Other methods of in‐ Diagram tion code stallation IM B3 (IM 1001) IM V5 (IM 1011) IM V6 (IM 1031) IM B6 (IM 1051) IM B7 (IM 1061) IM B8 (IM 1071) Basic type of construc‐...
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Page 29: Degree Of Protection
Description 3.3 Installation Basic type of construc‐ Diagram tion code IM B35 (IM 2001) IM B34 (IM 2101) 3.3.6 Degree of protection The machine has a type of protection as stamped on the rating plate, and can be installed in dusty or humid environments. 3.3.7 Environmental conditions Limit values for the standard version... -
Page 30: Paint Finish
Description 3.3 Installation Machines can be equipped with the following mounted components/devices: • Brake • Rotary pulse encoder • External fan (forced ventilation) • Measuring nipple for SPM shock pulse measurement for bearing monitoring • Backstop • Bearing temperature sensors Note Further documents Observe all of the other documents provided with this machine. -
Page 31: Preparing For Use
The drive systems are put together on an individual basis. When receiving the delivery, immediately check whether the scope of delivery matches the accompanying documents. SIEMENS will not accept any claims for missing or incorrect items submitted at a later date. • Report any apparent transport damage to the delivery agent immediately. -
Page 32: Transport And Storage
Preparing for use 4.4 Transport and storage Transport and storage Comply with the following when carrying out any work on the machine: • Comply with the general safety instructions (Page 15). • Comply with the applicable national and sector-specific regulations. • When using the motor within the European Union, comply with the specifications laid down in EN 50110‑1 regarding safe operation of electrical equipment. -
Page 33: Types Of Construction On The Rating Plate
Preparing for use 4.4 Transport and storage Note When lifting the machines for transport, only lift them in a position that corresponds to their basic construction type. 4.4.1 Types of construction on the rating plate The type of construction of the machine is stated on the rating plate. If any transport locks are in place, remove them before commissioning. -
Page 34: Bearing Lifetime
Preparing for use 4.4 Transport and storage Covers or tarpaulins used to protect the equipment against the weather must not come into contact with the surfaces of the equipment. Use wooden spacer elements to ensure that air can circulate freely around the equipment. Storing indoors The storage rooms must provide protection against extreme weather conditions. -
Page 35: Ensure Adequate Cooling
Preparing for use 4.5 Ensure adequate cooling NOTICE Storage The motor can be damaged if you use it or store it unprotected outdoors. • Protect the motor against intensive solar radiation, rain, snow, ice and dust. Use a superstructure or additional cover, for example. •... - Page 36 Preparing for use 4.5 Ensure adequate cooling Table 4-1 Air guidance Incorrect Correct Minimum dimension "x" for the distance between neighboring modules and the air intake of the machine Table 4-2 Minimum dimension "x" for the distance between adjacent modules and the air intake of the machine Shaft height 180 ...
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Page 37: Noise Emission
Preparing for use 4.7 Converter operation Noise emission Prevention of hearing damage If the permissible sound pressure level is exceeded, hearing damage can occur when operating three-phase motors at their rated power. The permissible sound pressure level is 70 dB (A). Converter operation 4.7.1 Parameterizing the converter •... -
Page 38: Reducing Bearing Currents
Preparing for use 4.7 Converter operation NOTICE Material damage caused by an excessively high supply voltage The insulation system will be damaged if the supply voltage is too high for the insulation system. This can completely destroy the machine. • Comply with the peak voltages as laid down in the guidelines above. 4.7.3 Reducing bearing currents To prevent damage due to bearing currents, you must carefully assess the complete system, i.e. -
Page 39: Insulated Bearings When Operated With A Converter
Preparing for use 4.7 Converter operation • Use the common-mode filter (damping cores) at the converter output. The SIEMENS sales partner is responsible for selecting and dimensioning. • Limit the rise in voltage by using output filters. Output filters dampen the harmonic content in the output voltage. - Page 40 Preparing for use 4.7 Converter operation Tandem operation If you connect two motors in series in "tandem operation", install an insulated coupling between the motors. ① ④ Driving machine Insulated bearings ② ⑤ Motor Insulated tachometer fitting ③ ⑥ Coupling Insulated coupling Figure 4-2 Schematic representation of a tandem drive NOTICE...
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Page 41: Assembly
Assembly Comply with the following when carrying out any work on the machine: • Comply with the general safety instructions (Page 15). • Comply with the applicable national and sector-specific regulations. • When using the motor within the European Union, comply with the specifications laid down in EN 50110‑1 regarding safe operation of electrical equipment. -
Page 42: Preparing For Installation
Assembly 5.2 Preparing for installation Material damage caused by improper handling Mounting parts such as temperature sensors or speed sensors are attached to the machine and could be ripped off or destroyed as a result of improper handling. This could lead to machine malfunctions, extending even to total loss of the machine. -
Page 43: Insulation Resistance
Assembly 5.2 Preparing for installation 5.2.2 Insulation resistance 5.2.2.1 Insulation resistance and polarization index Measuring the insulation resistance and polarization index (PI) provides information on the condition of the machine. It is therefore important to check the insulation resistance and the polarization index at the following times: •... -
Page 44: Checking The Insulation Resistance And Polarization Index Of The Winding
Assembly 5.2 Preparing for installation 5.2.2.2 Checking the insulation resistance and polarization index of the winding Measure the insulation resistance 1. Follow the instructions in the Operating Manual of the insulation measuring instrument used. 2. Ground other windings, integrated winding temperature sensors and, if applicable, other mounted and installed components. - Page 45 Assembly 5.2 Preparing for installation Limit values for the winding insulation resistance The following table lists the measuring voltage and limit values for the insulation resistance R These values correspond to recommendations provided in IEC 60034-27-4. Table 5-1 Insulation resistance of the winding at 40 °C MΩ...
- Page 46 Assembly 5.2 Preparing for installation Note Comment to IEEE 43 According to IEEE 43, also for winding temperatures < 40 °C, R must be converted over to the reference temperature of 40 °C. As the minimum values for R apply at 40 °C, the required R values are somewhat higher for winding temperatures below 40 °C.
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Page 47: Installing The Machine
Assembly 5.3 Installing the machine Installing the machine • For vertical installation, use all the eyebolts provided and when necessary, hoisting straps according to EN 1492-1 and/or lashing straps according to EN 12195-2 to stabilize the position. • Prevent foreign bodies from falling into the fan cover. For vertical machine installation with the shaft end facing downwards, attach a protective canopy. -
Page 48: Aligning And Fixing The Machine
Assembly 5.4 Aligning and fixing the machine Aligning and fixing the machine Observe the following when aligning and mounting: • Ensure a flat and uniform contact surface for foot and flange mounting. • When mounting on the wall, support the machine from below, e.g. using a bracket, or bolt •... -
Page 49: Flatness Of The Supporting Surfaces For Conventional Motors
Assembly 5.4 Aligning and fixing the machine • Smooth running Preconditions for smooth, vibration-free operation: – Stable foundation design free of any shock or vibration. – A precisely aligned coupling. – A well-balanced drive output element (coupling, belt pulleys, fans, ...) Maintain the maximum permissible vibration values in operation according to ISO 10816-3. -
Page 50: Mounting The Drive Output Elements
Assembly 5.5 Mounting the drive output elements Mounting the drive output elements The rotor is dynamically balanced. For shaft extensions with feather keys, the type of balancing is specified using the following coding on the face of the drive end of the shaft extension and on the rating plate: •... -
Page 51: Diagram Showing Pulling On And Pulling Off Drive Output Elements
Assembly 5.5 Mounting the drive output elements Pulling on drive output elements • Requirements: – The coupling and/or the drive output element must be appropriately dimensioned for the operating case at hand. – Observe the coupling manufacturer's instructions. – Make sure that the balancing type of the drive output element correctly matches the type of balance of the rotor. - Page 52 Assembly 5.5 Mounting the drive output elements Mounting drive output elements Only transfer radial or axial forces specified in the catalog to the machine bearings via the shaft extension. You can obtain the permissible values for axial and radial forces by contacting the Service Center or by referring to the machine catalog.
- Page 53 Assembly 5.5 Mounting the drive output elements Align the offset at the coupling between electrical machines and the driven machines so that the maximum permissible vibration values according to ISO 10816-3 are not exceeded. 1PC134, 1PC136 crane motors SH 132 ... 315 Operating Instructions, 12/2023, A5E43212221A...
- Page 54 Assembly 5.5 Mounting the drive output elements 1PC134, 1PC136 crane motors SH 132 ... 315 Operating Instructions, 12/2023, A5E43212221A...
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Page 55: Electrical Connection
Electrical connection Comply with the following when carrying out any work on the machine: • Comply with the general safety instructions (Page 15). • Comply with the applicable national and sector-specific regulations. • When using the motor within the European Union, comply with the specifications laid down in EN 50110‑1 regarding safe operation of electrical equipment. -
Page 56: Connecting The Machine
Electrical connection 6.1 Connecting the machine Note Service Center If you require support when electrically connecting up the machine, contact the Service Center (Page 12). Connecting the machine • Carefully comply with the information provided in EN / IEC 60034-1 (VDE 0530-1) regarding operation at the limits of A and B zones, especially in respect of temperature increase and deviation of the operating data from the rated data stamped on the rating plate. -
Page 57: Terminal Box
Electrical connection 6.1 Connecting the machine 6.1.2 Terminal box DANGER Hazardous voltage Electric motors have high voltages. When incorrectly handled, this can result in death or severe injury. Switch off the machine so that it is in a no-voltage condition before you open the terminal box. NOTICE Damage to the terminal box If you incorrectly carry out work on or in the terminal box, this can result in material damage. -
Page 58: Direction Of Rotation
Electrical connection 6.1 Connecting the machine 6.1.2.3 Direction of rotation The standard motors are suitable for clockwise and counter-clockwise rotation. For defined directions of rotation (direction of rotation arrow), appropriately connect the line power cables. • If you connect the line cables with phase sequence L1, L2, L3 at U, V, W or according to NEMA at T1 T2 T3 , then the machine rotates in the clockwise direction. -
Page 59: Connecting Protruding Cables
Electrical connection 6.1 Connecting the machine CAUTION Damage to connecting cables that are freely led out You must observe the following note to avoid damaging connecting cables that are freely led out: • It must be ensured that there are no foreign bodies, dirt, or moisture in the terminal base of the machine enclosure. -
Page 60: Minimum Air Clearances
Electrical connection 6.1 Connecting the machine Screw the screw-type connection into the housing or fasten with a nut. Note The screw-type connections must have been matched to the connecting cables used (diameter armoring, braid, shield). For the screw-type connections, comply or exceed the requirements relating to IP degree of protection (water and dust) - as well as the temperature range in operation stamped on the rating plate. -
Page 61: Tightening Torques
Electrical connection 6.2 Tightening torques Cable glands with reductions and (sheet metal) nuts (EN 50262) ① ② O ring ② O ring ③ Mounting position of metal-sheet nuts Cable glands with connecting thread in the terminal box (EN 50262) ②... -
Page 62: Cable Entries, Sealing Plugs And Thread Adapters
Electrical connection 6.3 Connecting the grounding conductor 6.2.1 Cable entries, sealing plugs and thread adapters Note the following when mounting: • Avoid damaging the cable jacket. • Adapt the tightening torques to the cable jacket materials. Observe the documentation for tightening torques of the cable entries and sealing plugs for direct mounting at the machine as well as additional glands (e.g. -
Page 63: Minimum Surface Area Of Grounding Conductor
Electrical connection 6.3 Connecting the grounding conductor 6.3.2 Minimum surface area of grounding conductor Table 6-3 Minimum cross-sectional area of grounding conductor Minimum cross-section of the phase conductor Minimum cross-section of the associated for installation grounding connection mm² mm² S ≤ 25 25 <... -
Page 64: Connecting The Temperature Sensor/Anti-Condensation Heating
Electrical connection 6.5 Conductor connection Connecting the temperature sensor/anti-condensation heating 6.4.1 Connecting optional integrated devices and equipment In addition to the current-dependent overload protective device located in the connecting cables, use the optionally available integrated devices and equipment, for example, temperature sensors, anti-condensation heating. Depending on the terminal box version, connect the auxiliary circuits to the terminal box. -
Page 65: Type Of Conductor Connection
Electrical connection 6.6 Connecting converters 6.5.1 Type of conductor connection Terminal board Conductor cross- section [mm²] Connection with cable lug DIN 46 234 Bend down the cable lug for the ... 25 connection. Connection of an individual conduc‐ tor with terminal clamp ... -
Page 66: Final Checks
Electrical connection 6.7 Final checks The insulation system of SIMOTICS machines corresponds to the specifications laid down in IEC 60034-18-41 according to voltage stress category C (IVIC C = high stress). Table 6-5 Maximum voltage peaks at the motor terminals for line (DOL) motors, converter operation possible Rated motor voltage Maximum peak voltage at the motor terminals Û... - Page 67 Electrical connection 6.7 Final checks • Correctly and professionally close unused openings in the terminal boxes. Observe the information in this documentation. • Observe the information on torques in this documentation. See also Tightening torques for screw and bolt connections (Page 111) 1PC134, 1PC136 crane motors SH 132 ...
- Page 68 Electrical connection 6.7 Final checks 1PC134, 1PC136 crane motors SH 132 ... 315 Operating Instructions, 12/2023, A5E43212221A...
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Page 69: Commissioning
Commissioning Comply with the following when carrying out any work on the machine: • Comply with the general safety instructions (Page 15). • Comply with the applicable national and sector-specific regulations. • When using the motor within the European Union, comply with the specifications laid down in EN 50110‑1 regarding safe operation of electrical equipment. -
Page 70: Mechanical Checks
Commissioning 7.1 Measures before commissioning • Moving parts, for example the coupling, move freely. • All touch protection measures for both moving and live parts have been implemented. • Screwed-in lifting eyes are removed after installation or secured to prevent them from becoming loose. -
Page 71: Checking The Machine Cooling
Commissioning 7.1 Measures before commissioning Converter operation • If the motor design requires connection to a specific converter type, carefully check the supplementary data on the rating plate/supplementary plate. • Ensure that the converter is correctly parameterized. Depending on the design, you will find some parameterization data on the rating plate of the machine. -
Page 72: Further Documents
Commissioning 7.1 Measures before commissioning Performing the test run 1. Switch the separately driven fan motor on and off briefly. 2. Compare the direction of rotation of the separately driven fan with the specified direction of rotation. The direction of rotation of the separately driven fan is indicated with an arrow on the fan cover specifying the direction of rotation or with a terminal designation on the rating plate of the separately driven fan unit. -
Page 73: Switching On
Commissioning 7.2 Switching on Normal operation Determine the maximum operating temperature of the bearings T taking into account the operation temperature, bearing load and influences of the plant on the motor in °C. Set the values for shutdown and warning corresponding to the operating temperature T Table 7-2 Set values for monitoring the bearing temperatures Set value... - Page 74 Commissioning 7.2 Switching on 4. During the test run, check and document the following: – Check whether it is running smoothly. – Document the voltage, current and power values. As far as possible, document the corresponding values of the driven machine. –...
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Page 75: Operation
Operation Comply with the following when carrying out any work on the machine: • Comply with the general safety instructions (Page 15). • Comply with the applicable national and sector-specific regulations. • When using the motor within the European Union, comply with the specifications laid down in EN 50110‑1 regarding safe operation of electrical equipment. - Page 76 Operation 8.1 Safety instructions for operation Danger as a result of stationary parts under voltage (live parts) Live parts represent a hazard. Touch protection against active (live) parts is no longer guaranteed if covers are removed. The minimum air and creepage distances may be fallen below (violated) when coming close to active parts.
- Page 77 Operation 8.1 Safety instructions for operation Risk of burn injuries as a result of hot surfaces Individual machine parts can become hot in operation. Burns can result when coming into contact with these parts. • Never touch machine parts during operation. •...
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Page 78: Safety Instructions In Operation - Anti-Condensation Heating
Operation 8.1 Safety instructions for operation 8.1.1 Safety instructions in operation - anti-condensation heating Overheating as a result of the anti-condensation heating If the anti-condensation heating is operated while the machine is operational, this can increase the temperatures inside the machine and cause material damage. •... -
Page 79: Switching On The Machine
Operation 8.5 Stoppages Switching on the machine 1. Operate the machine without a load and check that it is running smoothly. 2. If it runs perfectly, connect a load. NOTICE Thermal overload of motors connected directly to the line supply In addition to the load torque, the ramp-up (accelerating) time is essentially influenced by the moment of inertia to be accelerated. - Page 80 Operation 8.5 Stoppages Longer non-operational periods • For longer non-operational periods (> 1 month), either operate the machine or at least turn the rotor regularly, approximately once per month. • If attached, remove the rotor shipping brace before you turn the rotor. •...
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Page 81: Avoidance Of Damage To Rolling Bearings During Stoppages
Operation 8.6 faults 8.5.1 Avoidance of damage to rolling bearings during stoppages Extended stoppages at the identical or almost identical resting position of the rotor in the rolling bearings can result in damage, such as brinelling or corrosion. • During stoppages, regularly start up the machine for a brief period once a month. As a minimum, turn the rotor several times. -
Page 82: Electrical Faults
Operation 8.6 faults 8.6.2 Electrical faults Note If you are operating the motor with a converter, the operating instructions of the converter must also be observed if electrical faults occur. Table 8-1 Electrical faults ↓ Motor fails to start ↓ Motor accelerates sluggishly ... -
Page 83: Mechanical Faults
Operation 8.6 faults 8.6.3 Mechanical faults Table 8-2 Mechanical faults ↓ Grinding noise ↓ Radial vibrations ↓ Axial vibrations Possible causes of faults Remedial measures Rotating parts grind Establish the cause and realign the parts. ... -
Page 84: Faults At The External Fan
Operation 8.7 Deactivating Too much grease in bearing Remove surplus grease. Wrong grease in the bearing Use the correct grease. Friction marks on raceway Replace the bearing. Brinelling or scoring Replace the bearing. Avoid any vibration at standstill 8.6.5 Faults at the external fan The following table shows the possible causes of and remedial measures for faults on forced-... -
Page 85: Maintenance
Maintenance General Through careful and regular maintenance, inspections and overhauls, you can detect faults at an early stage and resolve them. This means that you can avoid consequential damage. Operating situations and characteristics can vary widely. For this reason, only general maintenance intervals can be specified here. -
Page 86: Inspection And Maintenance
Maintenance 9.3 Inspection and maintenance Inspection and maintenance 9.3.1 Safety instructions for inspection and maintenance WARNING Rotating and live parts Electric machines contain live and rotating parts. Fatal or serious injuries and substantial material damage can occur if maintenance work is performed on the machine when it is not stopped or not de-energized. -
Page 87: Inspections In The Event Of Faults
Maintenance 9.3 Inspection and maintenance NOTICE Machine damage caused by foreign bodies Foreign bodies such as dirt, tools or loose components, such as screws etc., can be left by accident inside the machine after maintenance is performed. These can cause short circuits, reduce the performance of the cooling system or increase noise in operation. -
Page 88: Main Inspection
Maintenance 9.3 Inspection and maintenance Checking When the At stand‐ motor is still running The smooth running characteristics and machine running noise have not de‐ teriorated. The foundation has no cracks or indentations. (*) (*) You can perform these checks while the motor is running or at a standstill. Additional tests may also be required according to the system-specific conditions. -
Page 89: Assessing The Rolling Bearings
Maintenance 9.3 Inspection and maintenance NOTICE Machine damage When carrying out the inspection, if you detect any impermissible deviations from the normal state, you must rectify them immediately. They may otherwise cause damage to the machine. 9.3.5 Assessing the rolling bearings To assess the rolling bearings, it is generally not necessary to dismantle the machines. -
Page 90: Re-Greasing
Maintenance 9.3 Inspection and maintenance Operating situations and characteristics can vary widely. For this reason, only general maintenance intervals are specified here. Maintenance intervals should therefore be scheduled to suit the local conditions (dirt, starting frequency, load, etc.). Table 9-3 Operating period intervals Measures Operating period intervals Intervals... -
Page 91: Cleaning
Maintenance 9.3 Inspection and maintenance The bearing temperature can rise significantly at first, and then drops to the normal value again when the excess grease is displaced out of the bearing. WARNING Rotor can fall out If the machine is in a vertical position, the rotor can fall out while work is being performed on the locating bearing. -
Page 92: Servicing The Separately Driven Fan
Maintenance 9.3 Inspection and maintenance From this, you can determine whether the machine needs commissioning or any necessary measures such as cleaning and/or drying the winding: • Can the machine be put into operation? • Must the windings be cleaned or dried? Detailed information on testing and the limit values can be found here: "Testing the insulation resistance and polarization index"... -
Page 93: Corrective Maintenance
Maintenance 9.4 Corrective maintenance Corrective maintenance Comply with the following when carrying out any work on the machine: • Comply with the general safety instructions (Page 15). • Comply with the applicable national and sector-specific regulations. • When using the motor within the European Union, comply with the specifications laid down in EN 50110‑1 regarding safe operation of electrical equipment. - Page 94 Maintenance 9.4 Corrective maintenance Replacing bearings Recommended interval after which bearings are to be replaced under normal operating conditions: Table 9-4 Bearing replacement intervals Ambient temperature Principle of operation Bearing replacement intervals 40 °C Vertical coupled operation 20 000 h 40 °C Horizontal coupled operation 40 000 h 40 °C With axial and radial forces...
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Page 95: Bearing Bushes
Maintenance 9.4 Corrective maintenance ① Heat up 80 ... 100 °C 9.4.1.1 Bearing bushes Protect the bearings against the ingress of dirt and moisture. 9.4.1.2 Fitting the bearing cartridges When fitting the bearing cartridges, observe the specified screw tightening torques (Page 112). 9.4.1.3 Installing rolling bearings •... - Page 96 Maintenance 9.4 Corrective maintenance Procedure 1. Replace the damaged components. 2. Remove any dirt from the components. Remove any grease residue and the remains of sealant or liquid threadlocker. 3. Prepare the bearing seats: – Lightly oil the inner ring seat. –...
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Page 97: Mounting Dimension "X
Maintenance 9.4 Corrective maintenance Danger as a result of rotor falling out If the motor is in a vertical position, the rotor can fall out while work is being performed on the locating bearing. This can result in death, serious injury or damage. •... -
Page 98: Metal Fan Disassembly
Maintenance 9.4 Corrective maintenance • Locate the arms of the pulling tool in the breakout openings and slightly tension the pressure screw of the tool. • For fans with snapping mechanisms, simultaneously release the two snap-in lugs of the fan from the annular shaft groove. Keep the snap-in lugs in this position. -
Page 99: Links
Optional add-on units Note Further documents Observe all of the other documents provided with this machine. You can find additional operating instructions here: Siemens Industry Online Support on the Web (Page 12) 9.4.8 O-ring seal If O-ring seals are present, you should check that they are in perfect condition and that the O-ring seals are properly seated in the grooves between the components. - Page 100 Maintenance 9.4 Corrective maintenance 1PC134, 1PC136 crane motors SH 132 ... 315 Operating Instructions, 12/2023, A5E43212221A...
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Page 101: Spare Parts
• Designation and part number • Order number and serial number of the machine The machine type and serial number can be found on the rating plate. See also Spares On Web (https://www.sow.siemens.com/?lang=en) 10.2 Data matrix code on the machine Data matrix code A data matrix code may be provided on machines manufactured in Europe. -
Page 102: Determining The Spare Parts Via The Internet
10.4 Determining the spare parts via the Internet You can use "Spares on Web" to determine the order numbers for motor spare parts quickly and easily. Spares on Web (https://www.sow.siemens.com/?lang=en) 10.5 Replacing rolling bearings Rolling bearings When ordering rolling bearings, in addition to the bearing identification code, the supplementary specifying code is also necessary for the bearing version. -
Page 103: Machine Parts
• For up to 3 years after the delivery of the original machine, in the event of total machine failure, Siemens will supply a comparable replacement machine with regard to the mounting dimensions and functions; it is possible that this will involve a new series. - Page 104 Spare parts 10.8 Machine parts Part Description Part Description 1.43 Shaft sealing ring 5.49 Self-tapping screw 1.44 Bearing cover 5.70 Terminal clamp 1.46 Cover ring 5.78 Spring washer 1.49 Screw 5.79 Screw 1.58 Spring washer 5.83 Seal 1.60 Rolling bearing 5.84 Terminal box cover 1.63 T plug cast-iron 100...315...
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Page 105: Standardized Parts
Spare parts 10.9 Standardized parts 10.9 Standardized parts Table 10-2 Purchase standard parts according to dimensions, material and surface properties through normal commercial channels. Standard Picture Standard Picture 6.02 DIN 471 4.11 DIN 6912 7.49 DIN 7964 4.04 DIN 580 4.39 EN ISO 4017 5.49 5.79... -
Page 106: Exploded Drawings
Spare parts 10.10 Exploded drawings 10.10 Exploded drawings 10.10.1 Shaft height 132 ... 200 cast iron 1PC134, 1PC136 crane motors SH 132 ... 315 Operating Instructions, 12/2023, A5E43212221A... - Page 107 Spare parts 10.10 Exploded drawings 1PC134, 1PC136 crane motors SH 132 ... 315 Operating Instructions, 12/2023, A5E43212221A...
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Page 108: Shaft Height 225
Spare parts 10.10 Exploded drawings 10.10.2 Shaft height 225 ... 315 cast iron 1PC134, 1PC136 crane motors SH 132 ... 315 Operating Instructions, 12/2023, A5E43212221A... -
Page 109: Disposal
Disposal 11.1 Introduction Protecting the environment and preserving its resources are corporate goals of the highest priority for us. Our worldwide environmental management system to ISO 14001 ensures compliance with legislation and sets high standards in this regard. Environmentally friendly design, technical safety and health protection are always firm goals even at the product development stage. -
Page 110: Preparing For Disassembly
Disposal 11.6 Disposal of components 11.4 Preparing for disassembly Disassembly of the machine must be carried out and/or supervised by qualified personnel with appropriate expert knowledge. 1. Contact a certified waste disposal organization in your vicinity. Clarify what is expected in terms of the quality of dismantling the machine and provision of the components. - Page 111 Disposal 11.6 Disposal of components Process materials and chemicals Sort the process materials and chemicals for recycling according to whether they are for example: • Oil • Grease • Cleaning substances and solvents • Paint residues • Anti-corrosion agent • Coolant additives such as inhibitors, antifreeze or biocides Dispose of the separated components according to local regulations or via a specialist disposal company.
- Page 112 Disposal 11.6 Disposal of components 1PC134, 1PC136 crane motors SH 132 ... 315 Operating Instructions, 12/2023, A5E43212221A...
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Page 113: Technical Data
The Siemens Product Configurator can be used on the internet without any installation. The Siemens Product Configurator is available through the Siemens Industry Mall at the following address: Siemens Product Configurator (www.siemens.com/spc) -
Page 114: Terminal Board And Grounding
Technical data A.1 Tightening torques Non-standard tightening torques Different tightening torques for electrical connections and bolted connections for parts with flat seals or insulating parts are specified in the relevant sections and drawings. A.1.2 Terminal board and grounding Table A-2 Tightening torques for electrical connections on the terminal board and grounding Thread ∅... -
Page 115: Quality Documents
Quality documents Quality documents SIMOTICS in SIOS You can find the quality documents here: https://support.industry.siemens.com/cs/ww/de/ps/13310/cert (https:// support.industry.siemens.com/cs/ww/en/ps/13310/cert) 1PC134, 1PC136 crane motors SH 132 ... 315 Operating Instructions, 12/2023, A5E43212221A... - Page 116 Quality documents B.1 Quality documents SIMOTICS in SIOS 1PC134, 1PC136 crane motors SH 132 ... 315 Operating Instructions, 12/2023, A5E43212221A...
- Page 118 More information Siemens: Industry Online Support (Service and Support): www.siemens.com/online-support IndustryMall: www.siemens.com/industrymall Germany...