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Panasonic TH-43ES630G Service Manual
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Panasonic TH-43ES630G Service Manual

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TH-43ES630G
Model No.
TH-49ES630G
Chassis:
KM33
Destination:
G: Indonesia
ORDER NO. MTV1703030CE
LED TV
© Panasonic Corporation 2017.

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Summary of Contents for Panasonic TH-43ES630G

  • Page 1 ORDER NO. MTV1703030CE LED TV TH-43ES630G Model No. TH-49ES630G Chassis: KM33 Destination: G: Indonesia © Panasonic Corporation 2017.

  • Page 2: Table Of Contents

    6.4. LCD Panel test mode ----------------------------------- 13 6.5. No Power--------------------------------------------------- 13 7 Disassembly and Assembly Instructions --------------- 14 7.1. VESA & Bottom Metal Ass’y (TH-43ES630G) ---- 14 7.2. WIFI & LED Panel Ass’y (TH-43ES630G) --------- 15 7.3. WIFI & LED Panel Ass’y (TH-43ES630G) --------- 16 7.4.

  • Page 3: Safety Precautions

    TH-43ES630G / TH-49ES630G 1 Safety Precautions 1.1. General Guidelines 1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.

  • Page 4: Warning

    TH-43ES630G / TH-49ES630G 2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor [chip] components.

  • Page 5: About Lead Free Solder (Pbf)

    TH-43ES630G / TH-49ES630G 2.2. About lead free solder (PbF) Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu).

  • Page 6: Service Navigation

    TH-43ES630G / TH-49ES630G 3 Service Navigation 3.1. Service Hint Board Name Main Device Remarks A BOARD TUN, OFDM, ADV, LD4, STBY EEP Repairable P BOARD Power Supply Repairable K BOARD LED/ RM/ CATS Repairable...

  • Page 7: Specifications

    TH-43ES630G / TH-49ES630G 4 Specifications Dimensions (W × H × D) TH-43ES630G 974 mm × 622 mm × 313 mm (With Pedestal) 974 mm × 569 mm × 83 mm (TV only) TH-49ES630G 1 106 mm × 697 mm × 313 mm (With Pedestal) 1 106 mm ×...
  • Page 8 TH-43ES630G / TH-49ES630G 5.15 GHz -5.35 GHz, 5.47 GHz -5.85 GHz IEEE802.11b/g/n 2.40 GHz -2.4835 GHz Security WPA2-PSK (TKIP/AES) WPA-PSK (TKIP/AES) WEP (64 bit/128 bit) *: The frequency and channel differ depending on the country. Note • Design and Specifications are subject to change without notice. Mass and Dimensions shown are approximate.

  • Page 9: Service Mode

    TH-43ES630G / TH-49ES630G 5 Service Mode 5.1. How to enter into Service Mode 5.1.1. Purpose After exchange parts, check and adjust the contents of adjustment mode. While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2 seconds.

  • Page 10: Display Of Sos History

    TH-43ES630G / TH-49ES630G 5.1.5. Display of SOS History SOS History (Number of LED blinking) indication. From left side; Last SOS, before Last, three occurrence before, 2nd occurrence after shipment, 1st occurrence after shipment. This indication except 2nd and 1st occurrence after shipment will be cleared by [Self-check indication and forced to factory shipment setting].

  • Page 11: Troubleshooting Guide

    TH-43ES630G / TH-49ES630G 6 Troubleshooting Guide Use the self-check function to test the unit. 1. Checking the IIC bus lines 2. Power LED Blinking timing 6.1. Check of the IIC bus lines 6.1.1. How to access 6.1.2. Self-check indication only Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control for more than 3 seconds.

  • Page 12: Power Led Blinking Timing Chart

    TH-43ES630G / TH-49ES630G 6.2. Power LED Blinking timing chart 1. Subject Information of LED Flashing timing chart. 2. Contents When an abnormality occurs, the protection circuit will operate and reset the unit to stand by mode. During this time, the...

  • Page 13: Lcd Panel Test Mode

    TH-43ES630G / TH-49ES630G 6.4. LCD Panel test mode Purpose: To find the possible failure point where in LCD Panel or Printed Circuit Board when the abnormal picture is displayed. How to Enter: While pressing [VOLUME ( - )] button of the main unit, press [OPTION] button of the remote control three times within 2 seconds.

  • Page 14: Disassembly And Assembly Instructions

    TH-43ES630G / TH-49ES630G 7 Disassembly and Assembly Instructions 7.1. VESA & Bottom Metal Ass’y (TH-43ES630G) 1. Fix barrier. 2. Install vesa metal & bottom metal. 3. Tape felt at bottom panel. Description Remarks BOTTOM METAL L BOTTOM METAL R VESA_METAL BARRIER FELT (W10xL95xT0.35)

  • Page 15: Wifi & Led Panel Ass'y (Th-43Es630G)

    TH-43ES630G / TH-49ES630G 7.2. WIFI & LED Panel Ass’y (TH-43ES630G) 1. Install all brackets & modules. Description Remarks WIFI _BRACKET WIFI DONGLE BOTTOM BACK COVER BOTTOM CORNER COVER R BOTTOM CORNER COVER L FELT (W10 × L35 × T0.35) FELT (W5 × L40 × T0.35)

  • Page 16: Wifi & Led Panel Ass'y (Th-43Es630G)

    TH-43ES630G / TH-49ES630G 7.3. WIFI & LED Panel Ass’y (TH-43ES630G) 1. Assemble led panel ass’y and install to cabinet. Description Remarks LED PANEL CASE LED PANEL K-BOARD BOTTOM METAL L (INSIDE) BOTTOM METAL R (INSIDE)

  • Page 17: Speaker Ass'y (Th-43Es630G)

    TH-43ES630G / TH-49ES630G 7.4. Speaker Ass’y (TH-43ES630G) 1. Fix sp bracket. 2. Install sp unit. Description Remarks SP BRACKET SPEAKER UNIT...

  • Page 18: Pcb & Av Bracket Ass'y (Th-43Es630G)

    TH-43ES630G / TH-49ES630G 7.5. PCB & AV Bracket Ass’y (TH-43ES630G) 1. Fix A, P -board and key button bracket. 2. Install av brackets. Description Remarks A-BOARD P-BOARD KEY_BUTTON_BRACKET SIDE_AV_BRACKET FELT (W10xL50xT0.55) FELT (W10xL130xT0.35) CHASSIS BRACKET A-PCB GROUND SPRING GASKET...

  • Page 19: Screw Fixing (Th-43Es630G)

    TH-43ES630G / TH-49ES630G 7.6. Screw Fixing (TH-43ES630G) 1. Fix screws with torque given. Description Remarks SCREW (A3/P5/VESA4/MTL8/SP4/B2/WIFI1) 6±1kgf. cm...

  • Page 20: Back Cover Ass'y 2 (Th-43Es630G)

    TH-43ES630G / TH-49ES630G 7.7. Back Cover Ass’y 2 (TH-43ES630G) 1. Install bottom back cover corner before installing back cover. 2. Install backcover and fix with screws. Description Remarks SCREW (VESA4/ BC2) 6±1 kgf.cm SCREW (BC11/AV3/CRTL1/SP4) 6±1 kgf.cm...

  • Page 21: Label (Th-43Es630G)

    TH-43ES630G / TH-49ES630G 7.8. Label (TH-43ES630G) 1. Stick labels and sticker follow spec accordingly (rub evenly at least twice). 2. Make sure no bubbles under labels. Description Remarks MODEL_NAME_PLATE REAR AV SHEET SIDE AV SHEET SIDE_BUTTON_LABEL DIGITAL_LICENCE_NEMBER_LABEL FILAMENT TAPE ENERGY RATING LABEL...

  • Page 22: Key Button & Led Assembly (Th-49Es630G)

    TH-43ES630G / TH-49ES630G 7.9. Key Button & LED Assembly (TH-49ES630G) 1. Fix SP Bracket. 2. Install SP Unit. 3. Fix Key Button Bracket. 4. Stick the Barrier. Description Remarks LED PANEL CASE LED PANEL SP BRACKET SPEAKER UNIT KEY BUTTON BRACKET...

  • Page 23: Vesa Metal & Btm Back Cover (Th-49Es630G)

    TH-43ES630G / TH-49ES630G 7.10. Vesa Metal & Btm Back Cover (TH-49ES630G) 1. Stick Felt to Bottom Back Cover. 2. Fix Bottom Back Cover. 3. Install VESA Metal. Description Remarks ASS’Y 49 IN-HOUSE PANEL VESA METAL BOTTOM BACK COVER FELT (W5 × L40 × T0.35) FELT (W10 ×...

  • Page 24: Install Bottom Metal & Av Bracket (Th-49Es630G)

    TH-43ES630G / TH-49ES630G 7.11. Install Bottom Metal & AV Bracket (TH-49ES630G) 1. Stick Felt to Side AV Bracket. 2. Fix Bottom Metal L and R. 3. Fix Bottom Corner Cover L and R. Description Remarks BOTTOM METAL L BOTTOM METAL R...

  • Page 25: Chasis Bracket A-Pcb (Th-49Es630G)

    TH-43ES630G / TH-49ES630G 7.12. Chasis Bracket A-PCB (TH-49ES630G) 1. Follow the diagram below for Chasis Bracket A-PCB. Description Remarks CHASSIS BRACKET A-PCB GROUND SPRING GASKET...

  • Page 26: Screw Installlation Panel (Th-49Es630G)

    TH-43ES630G / TH-49ES630G 7.13. Screw Installlation Panel (TH-49ES630G) 1. Screw all part follow the picture shown. Description Remarks SC (A3/P5/VESA4/MTL4/SP4/WIFI1/LD4/B2) 5-7 Kgfcm SC (BTM MTL4) 5-7 Kgfcm...

  • Page 27: Screw Installation Bc (Th-49Es630G)

    TH-43ES630G / TH-49ES630G 7.14. Screw Installation BC (TH-49ES630G) 1. Screw all part follow the picture shown. Description Remarks SCREW (A3/P5/VESA4/MTL8/SP4/B2/WIFI1) SC (BC13/AV3/CRTL1/SP4) 5-7 Kgfcm SCREW (BC5/VESA4) 5-7 Kgfcm...

  • Page 28: Label Installation (Th-49Es630G)

    TH-43ES630G / TH-49ES630G 7.15. Label Installation (TH-49ES630G) 1. Stick Side Button Label, Side AV Sheet, Rear AV Sheet, and Model Name Plate follow the picture shown. Description Remarks SIDE BUTTON LABEL SIDE AV SHEET REAR AV SHEET 49ES630K/M/S/N MODEL NAME PLATE...

  • Page 29: Handling Spec

    TH-43ES630G / TH-49ES630G 7.16. Handling SPEC ■ Moving the LCD module The module should be handle by two people and hold on that top and bottom long side by both hands without module warping. Never handle the module with keeping horizontal position when moving the module in order to avoid internal damage and deformation.

  • Page 30: Measurements And Adjustments

    TH-43ES630G / TH-49ES630G 8 Measurements and Adjustments 8.1. Voltage chart of A-board Set A-Board to a dummy set and check the satisfaction with the specified voltage as following table. Power Supply Name Measurement Point Specification PNL12V TP4103 11.3V - 13V...

  • Page 31: Block Diagram

    TH-43ES630G /TH-49ES630G 9 Block Diagram 9.1. Main Block Diagram STB5V P15/S5 JTAG CN UART CN UART CN SUB_AI_3.3V Colombia/Singapore/Indonesia/Malaysia/ S9-REG Analog STB3.3V SUB3.3V SUB3.3V 3.3/1.8 3 3/1 8 ASIC UHS-1 UAE/South Africa/Thailand/Vietnam/Barclay : DVB-T2 XRST RXD0 RXD1 S3.3 AN34043A TRST...

  • Page 32: Wiring Connection Diagram

    TH-43ES630G / TH-49ES630G 10 Wiring Connection Diagram 10.1. Wire Dressing (TH-43ES630G) 1. Do wire dressing follow below spec. 2. Stick tapes. Description Remarks PET TAPE 0.54 60mm x 9 WIFI DONGLE WIRE LVDS CABLE WIRE (A02-P2) WIRE (A12-SPL/ SPR) WIRE (A10-K10/ BT)
  • Page 33 TH-43ES630G / TH-49ES630G 10.2. Wire Dressing (TH-49ES630G) 1. Do the wire dressing follow the diagram below. 2. Each tape sticking is detail.
  • Page 34 TH-43ES630G / TH-49ES630G...
  • Page 35 TH-43ES630G / TH-49ES630G Description Remarks PET TAPE 0.72 LVDS CABLE WIRE (A02-P2) WIRE (A12-SPL/ SPR) WIRE (A10-K10) WIFI DONGLE WIRE SPONGE T3 x W25 x L85...
  • Page 36 Model No. : TH-43ES630G/TH-49ES630G A-Board (1/21)
  • Page 37 Model No. : TH-43ES630G/TH-49ES630G A-Board (2/21)
  • Page 38 Model No. : TH-43ES630G/TH-49ES630G A-Board (3/21)
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  • Page 50 Model No. : TH-43ES630G/TH-49ES630G A-Board (15/21)
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  • Page 54 Model No. : TH-43ES630G/TH-49ES630G A-Board (19/21)
  • Page 55 Model No. : TH-43ES630G/TH-49ES630G A-Board (20/21)
  • Page 56 Model No. : TH-43ES630G/TH-49ES630G A-Board (21/21)
  • Page 57 Model No. : TH-43ES630G/TH-49ES630G P-Board (1/2)
  • Page 58 Model No. : TH-43ES630G/TH-49ES630G P-Board (2/2)
  • Page 59 Model No. : TH-43ES630G/TH-49ES630G K-Board...
  • Page 60 Model No. : TH-43ES630G/TH-49ES630G A-Board (Component Side)
  • Page 61 Model No. : TH-43ES630G/TH-49ES630G A-Board (Foil Side)
  • Page 62 Model No. : TH-43ES630G/TH-49ES630G P-Board (Component Side)
  • Page 63 Model No. : TH-43ES630G/TH-49ES630G P-Board (Foil Side)
  • Page 64 Model No. : TH-43ES630G/TH-49ES630G K-Board...
  • Page 65 Model No. : TH-43ES630G/TH-49ES630G Parts Location...
  • Page 66 Model No. : TH-43ES630G Packing Exploded View 1...
  • Page 67 Model No. : TH-43ES630G Packing Exploded View 2...
  • Page 68 Model No. : TH-43ES630G Packing Exploded View 3...
  • Page 69 Model No. : TH-49ES630G Packing Exploded View 1...
  • Page 70 Model No. : TH-49ES630G Packing Exploded View 2...
  • Page 71 Model No. : TH-49ES630G Packing Exploded View 3...
  • Page 72 Model No. : TH-43ES630G/TH-49ES630G Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks K1KY14BA0484 CONNECTOR K1KY07BA0483 CONNECTOR K1KY04BA0579 CONNECTOR K1MY51BA0526 CONNECTOR C1958 F1G1E103A144 C 0.01UF, 25V C2000 F1G1A105A107 C 1UF, 10V C2001 F1G1H102A830 C 1000PF, 50V...
  • Page 73 Model No. : TH-43ES630G/TH-49ES630G Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C4921 F1G1H102A830 C 1000PF, 50V C5000 F1G1A105A107 C 1UF, 10V C5002 F1G1A105A107 C 1UF, 10V C5004 F1G1A105A107 C 1UF, 10V C5006 F1J1E105A287 C 1UF, 25V...
  • Page 74 Model No. : TH-43ES630G/TH-49ES630G Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C6721 F1G1H220A834 C 22PF, 50V C6731 F1G1H101A948 C 100PF, 50V C6732 F1G1H101A948 C 100PF, 50V C6739 F1G1C104A146 C 0.1UF, 16V C6800 F1G1H9R0A831 C 9PF, 50V...
  • Page 75 Model No. : TH-43ES630G/TH-49ES630G Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C7304 F1A3A221A079 C 220PF, 1KV C7305 F1J1H105A918 C 1UF, 50V C7307 F1J1H101A906 C 100PF, 50V C7310 F2A1E471C224 C 470PF, 25V C7311 F1J1H474A918 C 0.47UF, 50V...
  • Page 76 Model No. : TH-43ES630G/TH-49ES630G Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C8001 F1G1E472A172 C 4700PF, 25V C8004 F1J1A106A043 C 10UF, 10V C8005 F1G1C104A173 C 0.1UF, 16V C8006 F1G1C104A146 C 0.1UF, 16V C8007 F1G1C104A146 C 0.1UF, 16V...
  • Page 77 Model No. : TH-43ES630G/TH-49ES630G Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C8111 F1G1C104A173 C 0.1UF, 16V C8112 F1G1C473A173 C 0.047UF, 16V C8114 F1G1E332A172 C 3300PF, 25V C8116 F1J0G2260001 C 22UF, 4V C8117 F1J0G2260001 C 22UF, 4V...
  • Page 78 Model No. : TH-43ES630G/TH-49ES630G Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks D2004 DZ2J047M0L DIODE D2006 DZ2J047M0L DIODE D2007 DZ2J047M0L DIODE D2008 DZ2J056M0L DIODE D2009 DZ2J047M0L DIODE D2800 DZ2J056M0L DIODE D2802 B3AGB0000083 D2851 DZ2J068M0L DIODE...
  • Page 79 Model No. : TH-43ES630G/TH-49ES630G Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks D7829 DZ2J051M0L DIODE D8000 B0JCPE000051 DIODE D8001 B0ADCK000001 DIODE D8850 B0JCED000012 DIODE F5700 ERBRD1R00X FUSE F7101 K5E502YYA213 FUSE FL4103 EXC28CE121U CHIP CHOKE COIL...
  • Page 80 Model No. : TH-43ES630G/TH-49ES630G Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks L4902 G1C220MA0533 INDUCTOR L4903 G1C220MA0533 INDUCTOR L5300 J0JYC0000464 BEAD CORE L5302 J0JYC0000464 BEAD CORE L5400 G1C4R7ZA0240 INDUCTOR L5420 G1C6R8MA0426 COIL L5500 G1C220MA0445 INDUCTOR...
  • Page 81 Model No. : TH-43ES630G/TH-49ES630G Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks Q3103 B1ABCE000015 TRANSISTOR Q4702 B1ABCF000231 TRANSISTOR Q4709 B1ABCF000231 TRANSISTOR Q4710 B1ABCF000231 TRANSISTOR Q4981 B1ABCE000015 TRANSISTOR Q7202 B1ADGE000012 TRANSISTOR Q7203 B1CERR000144 TRANSISTOR Q7301 B1CFRR000031...
  • Page 82 Model No. : TH-43ES630G/TH-49ES630G Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R2018 D0GAR00JA039 M 0 OHM, 1/16W R2051 D0GA101JA039 M 100 OHM, J, 1/16W R2058 D0GA473JA039 M 47K OHM, J, 1/16W R2059 D0GA103JA039 M 10K OHM, J, 1/16W...
  • Page 83 Model No. : TH-43ES630G/TH-49ES630G Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R4766 D0GA473JA039 M 47K OHM, J, 1/16W R4788 D0GA103JA039 M 10K OHM, J, 1/16W R4794 D0GA103JA039 M 10K OHM, J, 1/16W R4795 D0GA103JA039...
  • Page 84 Model No. : TH-43ES630G/TH-49ES630G Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R5423 D1BB4871A073 M 4.87K OHM, J, 1/10W R5426 D0GA103JA039 M 10K OHM, J, 1/16W R5500 D1BA4702A023 M 47K OHM, F, 1/16W R5501 D1BA3601A023 M 3.6K OHM, F, 1/16W...
  • Page 85 Model No. : TH-43ES630G/TH-49ES630G Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R7201 ERX1SJR22V M 0.22 OHM, J, 1W For TH-49ES630G Only R7201 ERX1SJR27V M 0.27 OHM, J, 1W For TH-43ES630G Only R7202 ERX1SJR22V M 0.22 OHM, J, 1W...
  • Page 86 Model No. : TH-43ES630G/TH-49ES630G Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R7406 D1BD3301A066 M 3.3K OHM, F, 1/8W R7407 D0GD103JA052 M 10K OHM, J, 1/8W R7408 D0GD102JA052 M 1K OHM, J, 1/8W R7409 D0GD333JA052...
  • Page 87 Model No. : TH-43ES630G/TH-49ES630G Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R7853 D1BF15R0A073 M 15 OHM, F, 1/16W For TH-43ES630G Only R7854 D1BF15R0A073 M 15 OHM, F, 1/16W For TH-43ES630G Only R7855 D1BF15R0A073 M 15 OHM, F, 1/16W...
  • Page 88 Model No. : TH-43ES630G/TH-49ES630G Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R8515 D0GBR00J0004 M 0 OHM, J, 1/10W R8516 D0GA103JA039 M 10K OHM, J, 1/16W R8518 D0GA103JA039 M 10K OHM, J, 1/16W R8677 D0GA103JA039...
  • Page 89 Model No. : TH-43ES630G/TH-49ES630G Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks SW2852 EVQ11G05R SWITCH SW2853 EVQ11G05R SWITCH SW2854 EVQ11G05R SWITCH SW2855 EVQ11G05R SWITCH SW2857 EVQ11G05R SWITCH T7202 G4DYA0000496 TRANSFORMER For TH-43ES630G Only T7202 G4DYA0000848...
  • Page 90 Model No. : TH-43ES630G/TH-49ES630G Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks K1HY05YY0280 WIFI DONGLE WIRE For TH-43ES630G Only K1HY05YY0281 WIFI DONGLE WIRE For TH-49ES630G Only K2CQ2YY00122 AC CORD L0EYAA000068 SPEAKER UNIT N2QAYB001126 REMOTE TRANSMITTER...

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