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Panasonic TH-43ES630X Service Manual
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Panasonic TH-43ES630X Service Manual

Chassis: km33
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TH-43ES630X
Model No.
TH-49ES630X
Chassis:
KM33
Destination:
X: Phillipines
ORDER NO. MTV1704046CE
LED TV
© Panasonic Corporation 2017.

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Summary of Contents for Panasonic TH-43ES630X

  • Page 1 ORDER NO. MTV1704046CE LED TV TH-43ES630X Model No. TH-49ES630X Chassis: KM33 Destination: X: Phillipines © Panasonic Corporation 2017.

  • Page 2: Table Of Contents

    6.4. LCD Panel test mode ----------------------------------- 13 6.5. No Power--------------------------------------------------- 13 7 Disassembly and Assembly Instructions --------------- 14 7.1. VESA & Bottom Metal Ass’y (TH-43ES630X) ---- 14 7.2. WIFI & LED Panel Ass’y (TH-43ES630X) --------- 15 7.3. WIFI & LED Panel Ass’y (TH-43ES630X) --------- 16 7.4.

  • Page 3: Safety Precautions

    TH-43ES630X / TH-49ES630X 1 Safety Precautions 1.1. General Guidelines 1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.

  • Page 4: Warning

    TH-43ES630X / TH-49ES630X 2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor [chip] components.

  • Page 5: About Lead Free Solder (Pbf)

    TH-43ES630X / TH-49ES630X 2.2. About lead free solder (PbF) Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu).

  • Page 6: Service Navigation

    TH-43ES630X / TH-49ES630X 3 Service Navigation 3.1. Service Hint Board Name Main Device Remarks A BOARD TUN, OFDM, ADV, LD4, STBY EEP Repairable P BOARD Power Supply Repairable K BOARD LED/ RM/ CATS Repairable...

  • Page 7: Specifications

    TH-43ES630X / TH-49ES630X 4 Specifications Dimensions (W × H × D) 974 mm × 622 mm × 313 mm (With Pedestal) TH-43ES630X 974 mm × 569 mm × 83 mm (TV only) 1 106 mm × 697 mm × 313 mm (With Pedestal) TH-49ES630X 1 106 mm ×...
  • Page 8 TH-43ES630X / TH-49ES630X 5.15 GHz -5.35 GHz, 5.47 GHz -5.85 GHz IEEE802.11b/g/n 2.40 GHz -2.4835 GHz Security WPA2-PSK (TKIP/AES) WPA-PSK (TKIP/AES) WEP (64 bit/128 bit) *: The frequency and channel differ depending on the country. Note • Design and Specifications are subject to change without notice. Mass and Dimensions shown are approximate.

  • Page 9: Service Mode

    TH-43ES630X / TH-49ES630X 5 Service Mode 5.1. How to enter into Service Mode 5.1.1. Purpose After exchange parts, check and adjust the contents of adjustment mode. While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2 seconds.

  • Page 10: Display Of Sos History

    TH-43ES630X / TH-49ES630X 5.1.5. Display of SOS History SOS History (Number of LED blinking) indication. From left side; Last SOS, before Last, three occurrence before, 2nd occurrence after shipment, 1st occurrence after shipment. This indication except 2nd and 1st occurrence after shipment will be cleared by [Self-check indication and forced to factory shipment setting].

  • Page 11: Troubleshooting Guide

    TH-43ES630X / TH-49ES630X 6 Troubleshooting Guide Use the self-check function to test the unit. 1. Checking the IIC bus lines 2. Power LED Blinking timing 6.1. Check of the IIC bus lines 6.1.1. How to access 6.1.2. Self-check indication only Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control for more than 3 seconds.

  • Page 12: Power Led Blinking Timing Chart

    TH-43ES630X / TH-49ES630X 6.2. Power LED Blinking timing chart 1. Subject Information of LED Flashing timing chart. 2. Contents When an abnormality occurs, the protection circuit will operate and reset the unit to stand by mode. During this time, the...

  • Page 13: Lcd Panel Test Mode

    TH-43ES630X / TH-49ES630X 6.4. LCD Panel test mode Purpose: To find the possible failure point where in LCD Panel or Printed Circuit Board when the abnormal picture is displayed. How to Enter: While pressing [VOLUME ( - )] button of the main unit, press [OPTION] button of the remote control three times within 2 seconds.

  • Page 14: Disassembly And Assembly Instructions

    TH-43ES630X / TH-49ES630X 7 Disassembly and Assembly Instructions 7.1. VESA & Bottom Metal Ass’y (TH-43ES630X) 1. Fix barrier. 2. Install vesa metal & bottom metal. 3. Tape felt at bottom panel. Description Remarks BOTTOM METAL L BOTTOM METAL R VESA_METAL BARRIER FELT (W10xL95xT0.35)

  • Page 15: Wifi & Led Panel Ass'y (Th-43Es630X)

    TH-43ES630X / TH-49ES630X 7.2. WIFI & LED Panel Ass’y (TH-43ES630X) 1. Install all brackets & modules. Description Remarks WIFI _BRACKET WIFI DONGLE BOTTOM BACK COVER BOTTOM CORNER COVER R BOTTOM CORNER COVER L FELT (W10 × L35 × T0.35) FELT (W5 × L40 × T0.35)

  • Page 16: Wifi & Led Panel Ass'y (Th-43Es630X)

    TH-43ES630X / TH-49ES630X 7.3. WIFI & LED Panel Ass’y (TH-43ES630X) 1. Assemble led panel ass’y and install to cabinet. Description Remarks LED PANEL CASE LED PANEL K-BOARD BOTTOM METAL L (INSIDE) BOTTOM METAL R (INSIDE)

  • Page 17: Speaker Ass'y (Th-43Es630X)

    TH-43ES630X / TH-49ES630X 7.4. Speaker Ass’y (TH-43ES630X) 1. Fix sp bracket. 2. Install sp unit. Description Remarks SP BRACKET SPEAKER UNIT...

  • Page 18: Pcb & Av Bracket Ass'y (Th-43Es630X)

    TH-43ES630X / TH-49ES630X 7.5. PCB & AV Bracket Ass’y (TH-43ES630X) 1. Fix A, P -board and key button bracket. 2. Install av brackets. Description Remarks A-BOARD P-BOARD KEY_BUTTON_BRACKET SIDE_AV_BRACKET FELT (W10xL50xT0.55) FELT (W10xL130xT0.35) CHASSIS BRACKET A-PCB GROUND SPRING GASKET...

  • Page 19: Screw Fixing (Th-43Es630X)

    TH-43ES630X / TH-49ES630X 7.6. Screw Fixing (TH-43ES630X) 1. Fix screws with torque given. Description Remarks SCREW (A3/P5/VESA4/MTL8/SP4/B2/WIFI1) 6±1kgf. cm...

  • Page 20: Back Cover Ass'y 2 (Th-43Es630X)

    TH-43ES630X / TH-49ES630X 7.7. Back Cover Ass’y 2 (TH-43ES630X) 1. Install bottom back cover corner before installing back cover. 2. Install backcover and fix with screws. Description Remarks SCREW (VESA4/ BC2) 6±1 kgf.cm SCREW (BC11/AV3/CRTL1/SP4) 6±1 kgf.cm...

  • Page 21: Label (Th-43Es630X)

    TH-43ES630X / TH-49ES630X 7.8. Label (TH-43ES630X) 1. Stick labels and sticker follow spec accordingly (rub evenly at least twice). 2. Make sure no bubbles under labels. Description Remarks MODEL_NAME_PLATE REAR AV SHEET SIDE AV SHEET SIDE_BUTTON_LABEL DIGITAL_LICENCE_NEMBER_LABEL FILAMENT TAPE ENERGY RATING LABEL...

  • Page 22: Key Button & Led Assembly (Th-49Es630X)

    TH-43ES630X / TH-49ES630X 7.9. Key Button & LED Assembly (TH-49ES630X) 1. Fix SP Bracket. 2. Install SP Unit. 3. Fix Key Button Bracket. 4. Stick the Barrier. Description Remarks LED PANEL CASE LED PANEL SP BRACKET SPEAKER UNIT KEY BUTTON BRACKET...

  • Page 23: Vesa Metal & Btm Back Cover (Th-49Es630X)

    TH-43ES630X / TH-49ES630X 7.10. Vesa Metal & Btm Back Cover (TH-49ES630X) 1. Stick Felt to Bottom Back Cover. 2. Fix Bottom Back Cover. 3. Install VESA Metal. Description Remarks ASS’Y 49 IN-HOUSE PANEL VESA METAL BOTTOM BACK COVER FELT (W5 × L40 × T0.35) FELT (W10 ×...

  • Page 24: Install Bottom Metal & Av Bracket (Th-49Es630X)

    TH-43ES630X / TH-49ES630X 7.11. Install Bottom Metal & AV Bracket (TH-49ES630X) 1. Stick Felt to Side AV Bracket. 2. Fix Bottom Metal L and R. 3. Fix Bottom Corner Cover L and R. Description Remarks BOTTOM METAL L BOTTOM METAL R...

  • Page 25: Chasis Bracket A-Pcb (Th-49Es630X)

    TH-43ES630X / TH-49ES630X 7.12. Chasis Bracket A-PCB (TH-49ES630X) 1. Follow the diagram below for Chasis Bracket A-PCB. Description Remarks CHASSIS BRACKET A-PCB GROUND SPRING GASKET...

  • Page 26: Screw Installlation Panel (Th-49Es630X)

    TH-43ES630X / TH-49ES630X 7.13. Screw Installlation Panel (TH-49ES630X) 1. Screw all part follow the picture shown. Description Remarks SC (A3/P5/VESA4/MTL4/SP4/WIFI1/LD4/B2) 5-7 Kgfcm SC (BTM MTL4) 5-7 Kgfcm...

  • Page 27: Screw Installation Bc (Th-49Es630X)

    TH-43ES630X / TH-49ES630X 7.14. Screw Installation BC (TH-49ES630X) 1. Screw all part follow the picture shown. Description Remarks SCREW (A3/P5/VESA4/MTL8/SP4/B2/WIFI1) SC (BC13/AV3/CRTL1/SP4) 5-7 Kgfcm SCREW (BC5/VESA4) 5-7 Kgfcm...

  • Page 28: Label Installation (Th-49Es630X)

    TH-43ES630X / TH-49ES630X 7.15. Label Installation (TH-49ES630X) 1. Stick Side Button Label, Side AV Sheet, Rear AV Sheet, and Model Name Plate follow the picture shown. Description Remarks SIDE BUTTON LABEL SIDE AV SHEET REAR AV SHEET 49ES630K/M/S/N MODEL NAME PLATE...

  • Page 29: Handling Spec

    TH-43ES630X / TH-49ES630X 7.16. Handling SPEC ■ Moving the LCD module The module should be handle by two people and hold on that top and bottom long side by both hands without module warping. Never handle the module with keeping horizontal position when moving the module in order to avoid internal damage and deformation.

  • Page 30: Measurements And Adjustments

    TH-43ES630X / TH-49ES630X 8 Measurements and Adjustments 8.1. Voltage chart of A-board Set A-Board to a dummy set and check the satisfaction with the specified voltage as following table. Power Supply Name Measurement Point Specification PNL12V TP4103 11.3V - 13V...

  • Page 31: Block Diagram

    TH-43ES630X/TH-49ES630X 9 Block Diagram 9.1. Main Block Diagram STB5V P15/S5 JTAG CN UART CN UART CN SUB_AI_3.3V S9-REG Analog STB3.3V SUB3.3V SUB3.3V 3.3/1.8 3 3/1 8 ASIC UHS-1 XRST RXD0 RXD1 AN34043A S3.3 TRST TXD0 TXD1 STB3.3V/1.2V_REG < TV_SOS Safety...

  • Page 32: Wiring Connection Diagram

    TH-43ES630X / TH-49ES630X 10 Wiring Connection Diagram 10.1. Wire Dressing (TH-43ES630X) 1. Do wire dressing follow below spec. 2. Stick tapes. Description Remarks PET TAPE 0.54 60mm x 9 WIFI DONGLE WIRE LVDS CABLE WIRE (A02-P2) WIRE (A12-SPL/ SPR) WIRE (A10-K10/ BT)
  • Page 33 TH-43ES630X / TH-49ES630X 10.2. Wire Dressing (TH-49ES630X) 1. Do the wire dressing follow the diagram below. 2. Each tape sticking is detail.
  • Page 34 TH-43ES630X / TH-49ES630X...
  • Page 35 TH-43ES630X / TH-49ES630X Description Remarks PET TAPE 0.72 LVDS CABLE WIRE (A02-P2) WIRE (A12-SPL/ SPR) WIRE (A10-K10) WIFI DONGLE WIRE SPONGE T3 x W25 x L85...
  • Page 36 Model No. : TH-43ES630X / TH-49ES630X A-Board (1/21)
  • Page 37 Model No. : TH-43ES630X / TH-49ES630X A-Board (2/21)
  • Page 38 Model No. : TH-43ES630X / TH-49ES630X A-Board (3/21)
  • Page 39 Model No. : TH-43ES630X / TH-49ES630X A-Board (4/21)
  • Page 40 Model No. : TH-43ES630X / TH-49ES630X A-Board (5/21)
  • Page 41 Model No. : TH-43ES630X / TH-49ES630X A-Board (6/21)
  • Page 42 Model No. : TH-43ES630X / TH-49ES630X A-Board (7/21)
  • Page 43 Model No. : TH-43ES630X / TH-49ES630X A-Board (8/21)
  • Page 44 Model No. : TH-43ES630X / TH-49ES630X A-Board (9/21)
  • Page 45 Model No. : TH-43ES630X / TH-49ES630X A-Board (10/21)
  • Page 46 Model No. : TH-43ES630X / TH-49ES630X A-Board (11/21)
  • Page 47 Model No. : TH-43ES630X / TH-49ES630X A-Board (12/21)
  • Page 48 Model No. : TH-43ES630X / TH-49ES630X A-Board (13/21)
  • Page 49 Model No. : TH-43ES630X / TH-49ES630X A-Board (14/21)
  • Page 50 Model No. : TH-43ES630X / TH-49ES630X A-Board (15/21)
  • Page 51 Model No. : TH-43ES630X / TH-49ES630X A-Board (16/21)
  • Page 52 Model No. : TH-43ES630X / TH-49ES630X A-Board (17/21)
  • Page 53 Model No. : TH-43ES630X / TH-49ES630X A-Board (18/21)
  • Page 54 Model No. : TH-43ES630X / TH-49ES630X A-Board (19/21)
  • Page 55 Model No. : TH-43ES630X / TH-49ES630X A-Board (20/21)
  • Page 56 Model No. : TH-43ES630X / TH-49ES630X A-Board (21/21)
  • Page 57 Model No. : TH-43ES630X / TH-49ES630X P-Board (1/3)
  • Page 58 Model No. : TH-43ES630X / TH-49ES630X P-Board (2/3)
  • Page 59 Model No. : TH-43ES630X / TH-49ES630X P-Board (3/3)
  • Page 60 Model No. : TH-43ES630X / TH-49ES630X K-Board...
  • Page 61 Model No. : TH-43ES630X / TH-49ES630X A-Board (Component Side)
  • Page 62 Model No. : TH-43ES630X / TH-49ES630X A-Board (Foil Side)
  • Page 63 Model No. : TH-43ES630X / TH-49ES630X P-Board (Component Side)
  • Page 64 Model No. : TH-43ES630X / TH-49ES630X P-Board (Foil Side)
  • Page 65 Model No. : TH-43ES630X / TH-49ES630X K-Board...
  • Page 66 Model No. : TH-43ES630X / TH-49ES630X Parts Location...
  • Page 67 Model No. : TH-43ES630X Packing Exploded View 1...
  • Page 68 Model No. : TH-43ES630X Packing Exploded View 2...
  • Page 69 Model No. : TH-43ES630X Packing Exploded View 3...
  • Page 70 Model No. : TH-49ES630X Packing Exploded View 1...
  • Page 71 Model No. : TH-49ES630X Packing Exploded View 2...
  • Page 72 Model No. : TH-49ES630X Packing Exploded View 3...
  • Page 73 Model No. : TH-43ES630X / TH-49ES630X Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks K1KY14BA0484 CONNECTOR K1KY07BA0483 CONNECTOR K1KY04BA0579 CONNECTOR K1MY51BA0526 CONNECTOR C1958 F1G1E103A144 C 0.01UF, 25V C2000 F1G1A105A107 C 1UF, 10V C2001 F1G1H102A830 C 1000PF, 50V...
  • Page 74 Model No. : TH-43ES630X / TH-49ES630X Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C5004 F1G1A105A107 C 1UF, 10V C5006 F1J1E105A287 C 1UF, 25V C5012 F1G1A105A107 C 1UF, 10V C5020 F1G1C104A173 C 0.1UF, 16V C5021...
  • Page 75 Model No. : TH-43ES630X / TH-49ES630X Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C6961 F1G0J1050007 C 1.0UF, 6.3V C6964 F1H1H181B052 C 180PF, 50V C6965 F1G1C104A146 C 0.1UF, 16V C6967 F1G1H121A834 C 120PF, 50V C6968...
  • Page 76 Model No. : TH-43ES630X / TH-49ES630X Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C7436 F1H1H104B047 C 0.1UF, 50V C7437 F1J1E105A287 C 1UF, 25V C7460 F1H1H222B047 C 2200PF, 50V C7462 F1K1E106A167 C 10UF, 25V C7463 F1J1H104A902 C 0.1UF, 50V...
  • Page 77 Model No. : TH-43ES630X / TH-49ES630X Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C8063 F1J0G2260001 C 22UF, 4V C8064 F1G1C104A146 C 0.1UF, 16V C8066 F1G1H222A946 C 2200PF, 50V C8067 F1J1A106A043 C 10UF, 10V C8070...
  • Page 78 Model No. : TH-43ES630X / TH-49ES630X Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C8232 F1G1C104A173 C 0.1UF, 16V C8300 F1G1H100A948 C 10PF, 50V C8301 F1G1H120A948 C 12PF, 50V C8307 F1G1A105A107 C 1UF, 10V C8312...
  • Page 79 Model No. : TH-43ES630X / TH-49ES630X Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks D5191 B0ADCK000001 DIODE D5192 B0ADCK000001 DIODE D6950 B0ZBZ0000226 DIODE D6952 J0ZZB0000202 DIODE D7101 ERZE08C621CD SURGE ABSORBER D7105 B0FBBR000104 DIODE For TH-49ES630X Only...
  • Page 80 Model No. : TH-43ES630X / TH-49ES630X Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks IC5704 C0DBEYY00102 IC6950 C1AB00004337 IC7201 C0DBBYY00058 IC7301 C0DBAYY02540 IC7401 C0DBZYY00531 IC7405 B1LBZ0000070 IC7800 C0ZBZ0002199 IC8000 C1AB00004506 IC8001 C0DBGYY00887 IC8002 C0DBGYY00887 IC8101...
  • Page 81 Model No. : TH-43ES630X / TH-49ES630X Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks L7801 J0JYA0000035 BEAD CORE For TH-49ES630X Only L7802 J0JYA0000035 BEAD CORE L7804 J0JYA0000035 BEAD CORE L7815 G0C820K00011 COIL For TH-43ES630X Only...
  • Page 82 Model No. : TH-43ES630X / TH-49ES630X Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks Q7807 B1CFHD000029 TRANSISTOR Q8800 B1ABCE000015 TRANSISTOR R0904 D0GA473JA039 M 47K OHM, J, 1/16W R0905 D0GA101JA039 M 100 OHM, J, 1/16W R0906...
  • Page 83 Model No. : TH-43ES630X / TH-49ES630X Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R3168 D0GA333JA039 M 33K OHM, J, 1/16W R3171 D0GA332JA039 M 3.3K OHM, J, 1/16W R3172 D0GA332JA039 M 3.3K OHM, J, 1/16W...
  • Page 84 Model No. : TH-43ES630X / TH-49ES630X Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R4985 D0GA103JA039 M 10K OHM, J, 1/16W R4986 D0GA103JA039 M 10K OHM, J, 1/16W R4987 D0GA102JA039 M 1K OHM, J, 1/16W...
  • Page 85 Model No. : TH-43ES630X / TH-49ES630X Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R6967 D0GAR00JA039 M 0 OHM, 1/16W R6969 D0GAR00JA039 M 0 OHM, 1/16W R7101 D0GF105JA048 M 1M OHM, J, 1/4W For TH-43ES630X Only...
  • Page 86 Model No. : TH-43ES630X / TH-49ES630X Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R7355 D0GF1R0JA047 M 1.0 OHM, J, 1/4W R7380 D0GD224JA052 M 220K OHM, J, 1/8W R7381 D0GD473JA052 M 47K OHM, J, 1/8W...
  • Page 87 Model No. : TH-43ES630X / TH-49ES630X Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R7827 D0GD100JA052 M 10 OHM, J, 1/8W R7833 D0GB470JA065 M 47 OHM, J, 1/10W R7840 ERG2SJ103P M 10k OHM, J, 2W...
  • Page 88 Model No. : TH-43ES630X / TH-49ES630X Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R8307 D0GA360JA039 M 36 OHM, J, 1/16W R8308 D1BA3601A023 M 3.6K OHM, F, 1/16W R8451 D0GA103JA039 M 10K OHM, J, 1/16W...
  • Page 89 Model No. : TH-43ES630X / TH-49ES630X Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R8993 D0GA470JA039 M 47 OHM, J, 1/16W R8998 D0GA272JA039 M 2.7K OHM, J, 1/16W R8999 D0GA272JA039 M 2.7K OHM, J, 1/16W...
  • Page 90 Model No. : TH-43ES630X / TH-49ES630X Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks K1HY05YY0280 WIFI DONGLE WIRE For TH-43ES630X Only K1HY05YY0281 WIFI DONGLE WIRE For TH-49ES630X Only K2CQ2YY00122 AC CORD L0EYAA000068 SPEAKER UNIT N2QAYB001126...

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