Table of Contents
Related Manuals for Toro 74675
Summary of Contents for Toro 74675
- Page 1 Form No. 3408-574 Rev B TimeCutter ® SW 4200 or SW 5000 Riding Mower Model No. 74675—Serial No. 400000000 and Up Model No. 74680—Serial No. 400000000 and Up g027698 *3408-574* B Register at www.Toro.com. Original Instructions (EN)
- Page 2 Write the numbers model. in the space provided. Important: If you are using a machine with a Toro engine above 1500 m (5,000 ft) for a continuous period, ensure that the High Altitude Kit has been installed so that the engine meets CARB/EPA emission regulations.
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Page 3: Table Of Contents
Contents Electrical System Safety...........38 Servicing the Battery..........38 Servicing the Fuses ..........39 Safety ................4 Drive System Maintenance .........40 General Safety............4 Checking the Tire Pressure ........40 Slope Indicator ............5 Releasing the Electric Brake ........40 Safety and Instructional Decals ......... 6 Mower Maintenance ...........41 Product Overview ............13 Servicing the Cutting Blades........41... -
Page 4: Safety
Safety This machine has been designed in accordance with EN ISO 5395:2013. General Safety This product is capable of amputating hands and feet and of throwing objects. Always follow all safety instructions to avoid serious personal injury. Using this product for purposes other than its intended use could prove dangerous to you and bystanders. -
Page 5: Slope Indicator
Slope Indicator G011841 g011841 Figure 4 This page may be copied for personal use. 1. The maximum slope you can safely operate the machine on is 15 degrees. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope. -
Page 6: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal93-7009 93-7009 1. Warning—do not operate the mower with the deflector up or removed;... - Page 7 decal112-9840 112-9840 For Models with 127 cm (50 inch) Decks 1. Read the Operator's 3. Remove the ignition key and read the instructions Manual. before servicing or performing maintenance. 2. Height of cut decal120-5469 120-5470 For Models with 127 cm (50 inch) Decks 1.
- Page 8 Battery Symbols Some or all of these symbols are on your battery. 1. Explosion hazard 6. Keep bystanders a safe distance away from the battery. 2. No fire, open flame, or 7. Wear eye protection; decal131-3620 smoking explosive gases can 131-3620 cause blindness and other injuries.
- Page 9 decal131-3955 131-3955 For Models with 107 cm (42 inch) Decks decal131-3664 131-3664 1. On 2. Off For Models with 127 cm (50 inch) Decks 1. Blade spinning 3. Read the Operator's Manual. 2. Reverse decal131-3665 131-3665 For Models with 107 cm (42 inch) Decks decal132-6863 132-6863 1.
- Page 10 decal132-0870 132-0870 1. Warning—read the Operator's Manual. 3. Bodily harm hazard—no riders; look 5. Ramp tipping hazard—when loading behind you when mowing in reverse. onto a trailer, do not use dual ramps; only use a single ramp wide enough for the machine and that has an incline less than 15 degrees;...
- Page 11 decal121-0772 121-0772 For Models with 107 cm (42 inch) Decks 1. Fast 4. Choke 2. Continuous-variable setting 5. Power takeoff (PTO), blade-control switch 3. Slow...
- Page 12 decal121-0773 121-0773 For Models with 127 cm (50 inch) Decks 1. Fast 4. Choke 2. Continuous-variable setting 5. Power takeoff (PTO), blade-control switch 3. Slow...
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Page 13: Product Overview
Product Overview g028251 Figure 7 1. Operating–in–Reverse 3. Fuel-presence window warning light 2. Key Choice key (blue in color) Ignition Switch g027935 Use this switch to start the mower engine. It has 3 positions: g027935 Figure 5 , and O TART 1. -
Page 14: Before Operation
To avoid personal injury or property damage, use extreme its capabilities. Contact your Authorized Service Dealer or care in handling fuel. Fuel vapors are flammable and Distributor or go to www.Toro.com for a list of all approved explosive. attachments and accessories. -
Page 15: Recommended Fuel
• Do not operate the machine without the entire exhaust Add the correct amount of fuel stabilizer/conditioner system in place and in proper working condition. to the fuel. • Keep the fuel-dispenser nozzle in contact with the rim of Note: A fuel stabilizer/conditioner is most effective the fuel tank or container opening at all times until fueling when mixed with fresh fuel. -
Page 16: Think Safety First
Think Safety First CAUTION This machine produces sound levels in excess of Please read all safety instructions and symbols in the safety 85 dBA at the operator’s ear and can cause hearing section. Knowing this information could help you or bystanders avoid injury. -
Page 17: Positioning The Seat
Testing the Safety-Interlock System position. The brake should FORWARD REVERSE disengage and the brake light should turn off. 1. Sit in the seat with the engine off and ensure that the PTO switch is in the position. Note: Tap the pedal, do not fully engage the pedal as that causes the brake system to bind and not release. -
Page 18: Positioning The Steering Wheel
Tie back long hair and do not wear jewelry. • Use accessories and attachments approved by Toro only. • Do not operate the machine while ill, tired, or under the influence of alcohol or drugs. -
Page 19: Operating The Smart Park ™ Parking Brake
Operating the Smart Park ™ Parking Brake The parking brake is activated electronically. Engage the parking brake by 1 of the following actions: • ™ Pressing the Smart Park switch to the position (Figure • The parking brake engages automatically when the operator leaves the seat and the traction control pedal is in the position. -
Page 20: Operating The Choke
Operating the Choke Use the choke to start a cold engine. 1. If the engine is cold, use the choke to start the engine. 2. Pull up the choke knob to engage the choke before using the ignition switch (Figure 17). -
Page 21: Driving The Machine
Shutting Off the Engine 1. Disengage the blades by pushing the blade-control switch to the O position (Figure 15). 2. Move the throttle lever to the F position. 3. Turn the ignition key to the O position and remove the key. Driving the Machine g027750 Figure 20... -
Page 22: Mowing In Reverse
Mowing in Reverse The machine has an interlock feature that prevents the mower deck from mowing while the machine is traveling in reverse. If you shift into reverse with the PTO engaged, the PTO stops. If you need to mow while in reverse gear, you can temporarily deactivate this interlock. -
Page 23: Converting To Side Discharge
Converting to Side Discharge Machines with 107 cm (42-inch) Mower Decks Only The mower deck and mower blades shipped with this machine were designed for optimum mulching and side discharge performance. g019929 g019929 Figure 22 Removing the Discharge Cover for Side-Discharging 1. - Page 24 G005667 g005667 Figure 25 1. Pivot rod 3. Existing thin nut (3/8 inch) 2. Cutoff baffle (originally shipped with the machine) 8. Torque the fastener to 7 to 9 N∙m (14 to 18 ft-lb). 9. Lower the grass deflector over the discharge opening Important: Ensure that the mower has a hinged grass deflector that disperses clippings to the side and down toward the turf, while in side-discharge...
- Page 25 WARNING Open holes in the mower expose you and others to thrown debris that can cause severe injury. • Never operate the mower without hardware mounted in all holes in the mower housing. • Install the hardware in the mounting holes when you remove the mulching baffle.
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Page 26: Operating Tips
If a blade is damaged or worn, replace cutting height of the mower does not scalp any uneven it immediately with a genuine Toro replacement blade. ground. However, the cutting height used in the past is generally the best one to use. -
Page 27: Pushing The Machine By Hand
Pushing the Machine by Hand Operating the Machine Move the bypass levers rearward through the keyhole and Important: Always push the machine by hand. Do not down to lock them in place as shown in Figure tow the machine, because damage may occur. Note: Do this for each lever. -
Page 28: Loading The Machine
Loading the Machine Use extreme caution when loading or unloading machines onto a trailer or a truck. Use a full-width ramp that is wider than the machine for this procedure. Back up the ramp and drive forward down the ramp (Figure 32). -
Page 29: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Change the engine oil. After the first 5 hours • Check the engine-oil level. • Clean the air intake screen. Before each use or daily •... -
Page 30: Pre-Maintenance Procedures
Check their proper operation regularly. • To ensure optimum performance and continued safety certification of the machine, use only genuine Toro replacement parts and accessories. Replacement parts and accessories made by other manufacturers could be dangerous, and such use could void the product warranty. -
Page 31: Raising The Front Of The Machine
Raising the Front of the Lubrication Machine Greasing the Bearings If the front of the machine needs to be raised, use the very front edge as shown in Figure Service Interval: Every 25 hours—Grease all the lubrication Important: To prevent damage to the steering points. -
Page 32: Engine Maintenance
Engine Maintenance Engine Safety Shut off the engine before checking the oil or adding oil to the crankcase. Servicing the Air Cleaner g027802 g027802 Figure 39 Note: Service the air cleaner more frequently (every few hours) if operating conditions are extremely dusty or sandy. Removing the Elements Servicing the Foam Element 1. -
Page 33: Servicing The Engine Oil
Servicing the Engine Oil Oil Type: Detergent oil (API service SF, SG, SH, SJ, or SL) Crankcase Capacity: with filter—2.4 L (2.5 US qt) Viscosity: See the table below. SAE 30 SAE 5W -30, 10W -30 SYNTHETIC 5W -20, 5W -30, 10W -30 g029683 g029683 Figure 40... - Page 34 Changing the Engine Oil and Oil Filter Service Interval: After the first 5 hours/After the first month (whichever comes first)—Change the engine oil. Every 100 hours/Yearly (whichever comes first)—Change the engine oil (more often in dusty, dirty conditions). Every 100 hours/Yearly (whichever comes first)—Change the oil filter (more often in dusty, dirty g027799 conditions).
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Page 35: Servicing The Spark Plug
5. Change the engine-oil filter (Figure 43). Note: Ensure that the oil-filter gasket touches the engine and then turn the filter an extra 3/4 turn. g027484 g027484 Figure 44 Servicing the Spark Plug Service Interval: Every 100 hours/Yearly (whichever comes first)—Check the spark plug(s). -
Page 36: Cleaning The Cooling System
Installing the Spark Plug Tighten the spark plug(s) to 25 to 30 N∙m (18.5 to 22.1 ft-lb). g027478 g027478 Figure 45 Note: Due to the deep recess around the spark plug, blowing out the cavity with compressed air is the most 25-30 N-m effective method for cleaning. -
Page 37: Fuel System Maintenance
Fuel System Maintenance DANGER In certain conditions, fuel is extremely flammable g027939 and highly explosive. A fire or explosion from fuel g027939 can burn you, others, and can damage property. • Perform any fuel-related maintenance when the engine is cold. Do this outdoors in an open area. Wipe up any fuel that spills. -
Page 38: Electrical System Maintenance
Electrical System WARNING Maintenance Incorrect battery-cable routing could damage the machine and cables causing sparks. Sparks can cause the battery gasses to Electrical System Safety explode, resulting in personal injury. • Always disconnect the negative (black) • Disconnect the battery before repairing the machine. battery cable before disconnecting the Disconnect the negative terminal first and the positive last. -
Page 39: Servicing The Fuses
Charging the Battery Servicing the Fuses Service Interval: Before storage—Charge the battery and The electrical system is protected by fuses. It requires disconnect the battery cables. no maintenance; however, if a fuse blows, check the component/circuit for a malfunction or short. 1. -
Page 40: Drive System Maintenance
Releasing the Electric Brake Drive System Maintenance You can manually release the electric brake by rotating the link arms forward. Once the electric brake is energized, the brake resets. Checking the Tire Pressure 1. Turn the ignition key to the position or disconnect the battery. -
Page 41: Mower Maintenance
Mower Maintenance Checking for Bent Blades Note: The machine must be on a level surface for the Servicing the Cutting Blades following procedure. 1. Raise the mower deck to the highest height-of-cut To ensure a superior quality of cut, keep the blades sharp. For position. - Page 42 1. Sharpen at original angle. exceed 3 mm (1/8 inch), the blade spindle could be bent. Contact an Authorized Toro Dealer for service. 2. Check the balance of the blade by putting it on a blade...
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Page 43: Leveling The Mower Deck
G009682 g000553 Figure 61 1. Blade 2. Balancer 3. Repeat this procedure until the blade is balanced. Installing the Blades 1. Install the blade onto the spindle shaft (Figure 59). g009682 Figure 62 Important: The curved part of the blade must be Mower Decks with 2 Blades pointing upward toward the inside of the mower to ensure proper cutting. - Page 44 G009658 g009658 Figure 65 Mower Decks with 2 Blades 1. Blades front to rear 2. Measure from the tip of the blade to the flat surface here g027588 Figure 64 1. Hanger bracket 3. Rear nut 2. Side locking nut 9.
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Page 45: Removing The Mower Deck
G014634 g014634 Figure 67 1. Adjusting rod 3. Locknut 2. Adjusting block G014635 g014635 Figure 68 7. To raise the front of the mower, tighten the adjustment nut. 1. Front support rod 3. Deck bracket 2. Locking nut 8. To lower the front of the mower, loosen the adjustment nut. -
Page 46: Installing The Mower Deck
Replacing the Grass Deflector 9. Slide the mower deck out from underneath the machine. Service Interval: Before each use or daily—Inspect the grass Note: Retain all parts for future installation. deflector for damage. WARNING Installing the Mower Deck An uncovered discharge opening could allow the 1. -
Page 47: Mower Belt Maintenance
Refer to Releasing the Mower-Deck Curtain (page 30). 6. Using a spring-removal tool, (Toro Part No. 92-5771), remove the idler spring from the deck hook to remove tension on the idler pulley, and roll the belt off of the pulleys... - Page 48 8. Using a spring-removal tool, install the idler spring over the deck hook, and place tension on the idler pulley and mower belt (Figure 72 Figure 73). 9. Tighten the bottom 2 bolts for the mower-deck curtain to the mower deck. Refer to Releasing the Mower-Deck Curtain (page 30).
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Page 49: Cleaning
Cleaning Cleaning under the Front of the Machine Service Interval: After each use—Check and clean the front of the machine. Remove debris under the front of the machine with compressed air or by hand with a brush (Figure 74). Note: Do not use water to clean under the front of the machine, this can cause build up of debris. -
Page 50: Storage
Storage 13. Remove the spark plug(s) and check its condition; refer to Servicing the Spark Plug (page 35). With the spark plug(s) removed from the engine, pour 30 ml Cleaning and Storage (2 tablespoons) of engine oil into the spark plug hole. Use the starter to crank the engine and distribute the 1. -
Page 51: Troubleshooting
Troubleshooting Problem Possible Cause Corrective Action The fuel tank is showing signs of 1. The air-cleaner paper element clogged. 1. Clean the paper element. collapsing or the machine is showing signs of frequently running out of fuel. The engine overheats. 1. - Page 52 Problem Possible Cause Corrective Action There is an abnormal vibration. 1. The engine-mounting bolts are loose. 1. Tighten the engine-mounting bolts. 2. The engine pulley, idler pulley, or blade 2. Tighten the appropriate pulley. pulley is loose. 3. The engine pulley is damaged. 3.
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Page 53: Schematics
Schematics g027754 Electrical Diagram (Rev. A) - Page 54 Notes:...
- Page 55 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 56 Failure to drain the fuel system prior to any period of non-use over one month The Toro GTS Starting Guarantee does not apply when the product is used commercially. • Repairs or adjustments to correct starting difficulties due to the Some engines used on Toro Products are warranted by the engine manufacturer.