Toro TimeCutter SW 4200 Operator's Manual
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Summary of Contents for Toro TimeCutter SW 4200
- Page 1 TimeCutter ® SW 4200, SW 5000, or SWX 5000 Riding Mower Model No. 74788—Serial No. 400000000 and Up Model No. 74790—Serial No. 402000000 and Up Model No. 74795—Serial No. 401000000 and Up *3417-412* A Register at www.Toro.com. Original Instructions (EN)
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Page 2: Figure
Go to www.Toro.com to view specifications on your details, or to register your product, use the QR model. code or visit www.Toro.com. You may also call us Important: If you are using a machine with a Toro at 1-888-384-9939 to request a written copy of the engine above 1500 m (5,000 ft) for a continuous product warranty. -
Page 3: Table Of Contents
Contents Safety ............... 4 General Safety ........... 4 Slope Indicator ........... 5 Safety and Instructional Decals ......6 Product Overview ........... 13 Controls ............13 Before Operation ..........14 Before Operation Safety ........14 Adding Fuel ............15 Performing Daily Maintenance......16 g230912 Breaking in a New Machine ...... -
Page 4: Safety
Safety Drive System Maintenance ........40 Checking the Tire Pressure....... 40 Releasing the Electric Brake ......40 The following instructions are from ANSI standard Belt Maintenance ..........41 B71.4-2012. Replacing the Mower-Deck Belt......41 Mower Maintenance..........42 Servicing the Cutting Blades ......42 General Safety Leveling the Mower Deck........ -
Page 5: Slope Indicator
Slope Indicator g011841 Figure 4 This page may be copied for personal use. 1. The maximum slope you can operate the machine on is 15 degrees. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope. -
Page 6: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decalbatterysymbols Battery Symbols Some or all of these symbols are on your battery. 1. - Page 7 decal106-8717 106-8717 1. Read the instructions before servicing or performing maintenance. 2. Check tire pressure every 25 operating hours. 3. Grease every 25 operating hours. 4. Engine decal119-8870 119-8870 For Models with 127 cm (50 inch) Decks 1. Height-of-cut decal112-9840 112-9840 For Models with 127 cm (50 inch) Decks 1.
- Page 8 decal121-0772 121-0772 For Models with 107 cm (42 inch) Decks 1. Fast 4. Choke 2. Continuous-variable setting 5. Power takeoff (PTO), blade-control switch 3. Slow...
- Page 9 decal121-0773 121-0773 For Models with 127 cm (50 inch) Decks 1. Fast 4. Choke 2. Continuous-variable setting 5. Power takeoff (PTO), blade-control switch 3. Slow...
- Page 10 decal131-3621b 131-3621 decal121-2989b 121-2989 1. Crushing/dismemberment hazard of bystanders—keep bystanders away from the machine; do not start the 1. Bypass lever position for 2. Bypass lever position for machine with bystanders nearby. pushing the machine operating the machine decal131-3664 decal131-1097 131-3664 131-1097 For Models with 127 cm (50 inch) Decks...
- Page 11 decal131-3954 131-3954 For Models with 127 cm (50 inch) Decks 1. On 2. Off decal132-6863 132-6863 decal138-2456 138-2456 1. Read the Operator’s 3. Do not overfill the fuel Manual. tank. 2. Park the machine on a decal131-3955 level surface when filling 131-3955 the fuel tank.
- Page 12 decal132-0870 132-0870 Note: This machine complies with the industry standard stability test in the static lateral and longitudinal tests with the maximum recommended slope indicated on the decal. Review the instructions for operating the machine on slopes in the Operator’s Manual as well as the conditions in which you would operate the machine to determine whether you can operate the machine in those conditions on that day and at that site.
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Page 13: Product Overview
Product Overview g028251 Figure 7 1. Operating–in–Reverse 3. Fuel-presence window warning light 2. Key Choice key (blue in color) Key Switch g027935 The key switch, used to start and shut off the engine, Figure 5 has 3 positions: O , and S . -
Page 14: Before Operation
Contact your extreme care in handling fuel. Fuel vapors are Authorized Service Dealer or Distributor or go to flammable and explosive. www.Toro.com for a list of all approved attachments • and accessories. Extinguish all cigarettes, cigars, pipes, and other sources of ignition. -
Page 15: Adding Fuel
Using Stabilizer/Conditioner containers on the ground, away from your vehicle before filling. Use a fuel stabilizer/conditioner in the machine to • Remove the equipment from the truck or trailer provide the following benefits: and refuel it while it is on the ground. If this is not •... -
Page 16: Performing Daily Maintenance
Understanding the Safety-Interlock System The safety-interlock system is designed for the following: • To prevent the engine from starting unless the traction pedal is in the position. NEUTRAL • To automatically ensure that the parking brake is engaged and the PTO is off when starting the machine. -
Page 17: Positioning The Seat
Positioning the Seat Return to the seat and engage the blades by pulling up the blade-control switch. The seat can move forward and backward. Position Rise from the seat. The blades should the seat where you have the best control of the disengage and the engine should continue to machine and are most comfortable (Figure... -
Page 18: Positioning The Steering Wheel
Positioning the Steering During Operation Wheel During Operation Safety The steering wheel has 3 positions for operation and 1 full-up position. Use the full-up position for stepping General Safety on and off the machine and getting out of the seat. When operating the machine, position the steering •... - Page 19 • Use only accessories and attachments approved machine to lose traction. Loss of traction to the by Toro. drive wheels may result in sliding and a loss of braking and steering. The machine can slide even •...
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Page 20: Operating The Smart Park Parking Brake
Operating the Smart Park ™ Parking Brake The parking brake is activated electronically. Engage the parking brake by 1 of the following actions: • Pressing the Smart Park ™ switch to the position (Figure • The parking brake engages automatically when the operator leaves the seat and the traction control pedal is in the position. -
Page 21: Disengaging The Blade-Control Switch (Pto)
Disengaging the Operating the Choke Blade-Control Switch Use the choke to start a cold engine. (PTO) Pull up the choke knob to engage the choke before using the key switch (Figure 17). Note: Ensure that you fully engage the choke. You may need to hold the knob up when you use the key switch. -
Page 22: Starting The Engine
Starting the Engine Driving the Machine This machine has the characteristics of both a garden Note: A warm or hot engine may not require choking. tractor and a zero-turn machine. Like a garden Important: Do not engage the starter for more tractor, the machine has a foot pedal that controls the than 5 seconds at a time. -
Page 23: Mowing In Reverse
Using the Side Discharge To slow down, release the pressure on the traction-control pedal. The mower has a hinged grass deflector that disperses clippings to the side and down toward the Mowing in Reverse turf. The machine has an interlock feature that prevents DANGER the mower deck from mowing while the machine is traveling in reverse. -
Page 24: Adjusting The Height Of Cut
Adjusting the Height of Cut Adjusting the Anti-Scalp Rollers Note: The transport position is the highest height-of-cut position or cutting height at 115 mm (4-1/2 inches) as shown in Figure Adjusting the Anti-Scalp Rollers Height of cut is controlled by the lever located to the Machines with 107 cm (42-inch) Mower Decks right of the operating position (Figure... -
Page 25: Operating Tips
It is best to cut only about a third of the grass blade. damaged or worn, replace it immediately with a Cutting more than that is not recommended unless genuine Toro replacement blade. grass is sparse, or it is late fall when grass grows more slowly. -
Page 26: After Operation
After Operation After Operation Safety General Safety • Clean grass and debris from the cutting units, mufflers, and engine compartment to help prevent fires. Clean up oil or fuel spills. • Shut off the fuel before storing or transporting the machine. -
Page 27: Transporting The Machine
Transporting the Machine Use a heavy-duty trailer or truck to transport the machine. Use a full-width ramp. Ensure that the trailer or truck has all the necessary brakes, lighting, and marking as required by law. Please carefully read all the safety instructions. Knowing this information could help you or bystanders avoid injury. - Page 28 If using a trailer, connect it to the towing vehicle and connect the safety chains. If applicable, connect the trailer brakes and lights. Lower the ramp, ensuring that the angle between the ramp and the ground does not exceed 15 degrees (Figure 24).
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Page 29: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Change the engine oil and filter. After the first 5 hours • Check the air cleaner for dirty, loose, or damaged parts. •... -
Page 30: Pre-Maintenance Procedures
• To ensure optimum performance and continued safety certification of the machine, use only genuine Toro replacement parts and accessories. Replacement parts and accessories made by other manufacturers could be dangerous, and such use could void the product warranty. -
Page 31: Lubrication
Lubrication Engine Maintenance Greasing the Bearings Engine Safety • Shut off the engine before checking the oil or Service Interval: Every 25 hours—Grease all the adding oil to the crankcase. lubrication points. • Keep your hands, feet, face, clothing, and other Grease Type: No. - Page 32 Servicing the Foam Air-Cleaner Element Service Interval: Every 25 hours/Monthly (whichever comes first)—Clean the air-cleaner foam element (more often in dusty, dirty conditions). Every 100 hours/Yearly (whichever comes first)—Replace the air-cleaner foam element (more often in dusty, dirty conditions). g027800 Wash the foam element in liquid soap and warm water.
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Page 33: Servicing The Engine Oil
Installing the Air Cleaner Servicing the Engine Oil Install the foam element over the paper element. Engine-Oil Specifications Note: Ensure that you do not damage the elements. Oil Type: Detergent oil (API service SF, SG, SH, SJ, Align the holes of the filter into the manifold or SL) ports. - Page 34 g027799 g193541 Figure 34 Changing the Engine Oil and Oil Filter Service Interval: After the first 5 hours/After the first month (whichever comes first)—Change the engine oil and filter. Every 100 hours/Yearly (whichever comes first)—Change the engine oil and oil filter (more often in dirty or dusty conditions).
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Page 35: Servicing The Spark Plug
Change the engine-oil filter (Figure 36). Note: Ensure that the oil-filter gasket touches the engine and then turn the filter an extra 3/4 turn. g193530 Figure 37 Dispose of the used oil at a recycling center. Servicing the Spark Plug Service Interval: Every 100 hours/Yearly (whichever comes first)—Check the spark plug(s). -
Page 36: Cleaning The Cooling System
Cleaning the Cooling System Park the machine on a level surface, disengage the blade-control switch (PTO), and engage the parking brake. Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the g027478 Figure 38 operating position. -
Page 37: Fuel System Maintenance
Fuel System Maintenance DANGER In certain conditions, fuel is extremely flammable and highly explosive. A fire or g027939 explosion from fuel can burn you, others, and can damage property. • Perform any fuel-related maintenance when the engine is cold. Do this outdoors in an open area. -
Page 38: Electrical System Maintenance
Electrical System Note: Retain all fasteners. Maintenance WARNING Incorrectly removing the cables from battery could damage the machine and Electrical System Safety cables, causing sparks. Sparks can • Disconnect the battery before repairing the cause the battery gasses to explode, machine. -
Page 39: Servicing The Fuses
Servicing the Fuses Charge the battery for a minimum of 1 hour at 6 to 10 A. The electrical system is protected by fuses. It requires Note: Do not overcharge the battery. no maintenance; however, if a fuse blows, check the component/circuit for a malfunction or short. -
Page 40: Drive System Maintenance
Releasing the Electric Drive System Brake Maintenance You can manually release the electric brake by rotating the link arms forward. Once the electric brake Checking the Tire Pressure is energized, the brake resets. Service Interval: Every 25 hours—Check tire Turn the key to the position or disconnect pressure. -
Page 41: Belt Maintenance
6. Spring-removal tool g032555 Figure 47 1. Cover 2. Screw Using a spring-removal tool, (Toro Part No. 92-5771), remove the idler spring from the deck hook to remove tension on the idler pulley, and roll the belt off the pulleys (Figure 48 Figure 49). -
Page 42: Mower Maintenance
Mower Maintenance Using a spring-removal tool, install the idler spring over the deck hook, and place tension on the idler pulley and mower belt (Figure 48 Figure 49). Servicing the Cutting Install the pulley covers. Blades To ensure a superior quality of cut, keep the blades sharp. - Page 43 g006530 Figure 50 1. Cutting edge 3. Wear/slot forming g014973 Figure 52 2. Curved area 4. Crack 1. Blade (in position for measuring) 2. Level surface Checking for Bent Blades 3. Measured distance between blade and the surface (A) Note: The machine must be on a level surface for Rotate the same blade 180 degrees so that the following procedure.
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Page 44: Removing The Blades
g014973 Figure 54 g027833 1. Opposite blade edge (in position for measuring) Figure 55 2. Level surface 1. Sail area of the blade 3. Curved washer 3. Second measured distance between blade and surface (B) 2. Blade 4. Blade bolt If the difference between A and B is greater than 3 mm (1/8 inch), replace the blade with Sharpening the Blades... -
Page 45: Leveling The Mower Deck
Installing the Blades Install the blade onto the spindle shaft (Figure 55). Important: The curved part of the blade must be pointing upward toward the inside of the mower to ensure proper cutting. Install the curved washer (cupped side toward the blade) and the blade bolt (Figure 55). - Page 46 g009658 Figure 61 Mower Decks with 2 Blades 1. Blades front to rear 2. Measure from the tip of the blade to the flat surface here. g027588 Figure 60 1. Hanger bracket 3. Rear nut 2. Side locking nut Check the side-to-side adjustments again. Repeat this procedure until the measurements are correct.
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Page 47: Removing The Mower Deck
g014634 Figure 63 1. Adjusting rod 3. Locknut 2. Adjusting block g014635 Figure 64 To raise the front of the mower, tighten the adjustment nut. 1. Front support rod 3. Deck bracket 2. Locking nut To lower the front of the mower, loosen the adjustment nut. -
Page 48: Installing The Mower Deck
Slide the mower deck out from underneath the machine. Note: Retain all parts for future installation. Installing the Mower Deck Park the machine on a level surface, disengage the blade-control switch (PTO), and engage the parking brake. Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. -
Page 49: Cleaning
Cleaning Cleaning under the Front of the Machine Service Interval: After each use—Check and clean the front of the machine. Remove debris under the front of the machine with compressed air or by hand with a brush (Figure 67). Note: Do not use water to clean under the front of the machine;... -
Page 50: Storage
Storage tank. Follow mixing instructions from the stabilizer manufacturer. Do not use an alcohol-based stabilizer (ethanol or Storage Safety methanol). Note: A fuel stabilizer/conditioner is most • Let the engine cool before storing the machine. effective when mixed with fresh fuel and •... -
Page 51: Storing The Battery
Storing the Battery Fully charge the battery. Let the battery rest for 24 hours, then check the battery voltage. Note: If the battery voltage is below 12.6 V, repeat steps and 2. Disconnect the cables from the battery. Check the voltage periodically to ensure that the voltage is 12.4 V or higher. -
Page 52: Troubleshooting
Troubleshooting Problem Possible Cause Corrective Action The fuel tank is showing signs of collapsing 1. The air-cleaner paper element clogged. 1. Clean the paper element. or the machine is frequently showing signs of running out of fuel. The engine overheats. 1. - Page 53 Problem Possible Cause Corrective Action The machine does not drive. 1. The bypass valves are open. 1. Close the tow valves. 2. The traction belts are worn, loose, or 2. Contact an Authorized Service Dealer. broken. 3. The traction belts are off the pulleys. 3.
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Page 54: Schematics
Schematics g027754 Electrical Diagram (Rev. A) - Page 55 Notes:...