Related Manuals for Yamaha NMAX 2016
Summary of Contents for Yamaha NMAX 2016
- Page 1 OWNER’S MANUAL NMAX NMAX 150 MOTORCYCLE Read this manual carefully before oper- ating this vehicle. GPD125-A GPD150-A BV3-F8199-E1...
- Page 2 EAU46092 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
- Page 3 If you have any further questions, do not hesitate to con- tact your Yamaha dealer. The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first! Yamaha continually seeks advancements in product design and quality. There-...
- Page 4 *Product and specifications are subject to change without notice. EAUN0430 GPD125-A/GPD150-A OWNER’S MANUAL ©2016 PT Yamaha Indonesia Motor Manufacturing 1st edition, December 2016 All rights reserved. Any reprinting or unauthorized use without the written permission of...
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Page 5: Table Of Contents
Table of contents Safety information ......1-1 General maintenance and Further safe-riding points....1-5 lubrication chart......6-4 Removing and installing panels ..6-7 Description ........2-1 Checking the spark plug....6-9 Left view ..........2-1 Engine oil and oil strainer....6-10 Right view........2-2 Final transmission oil ....6-12 Controls and instruments....2-3 Coolant ......... - Page 6 Table of contents Scooter care and storage ....7-1 Matte color caution ......7-1 Care ..........7-1 Storage ........... 7-4 Specifications........8-1 Consumer information..... 9-1 Identification numbers....9-1 Diagnostic connector ..... 9-2 Vehicle data recording....9-2 Index..........10-1...
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Page 7: Safety Information
Safety information EAU1026B an accident or equipment damage. See page 4-1 for a list of pre-operation checks. Be a Responsible Owner This scooter is designed to carry As the vehicle’s owner, you are re- the operator and a passenger. sponsible for the safe and proper oper- ... - Page 8 Safety information This scooter is designed for on- • Know your skills and limits. Staying within your limits may road use only. It is not suitable for help you to avoid an accident. off-road use. • We recommend that you prac- tice riding your scooter where Protective Apparel there is no traffic until you have...
- Page 9 Safety information any engine exhaust. Deadly levels of The total weight of the operator, pas- carbon monoxide can collect rapidly senger, accessories and cargo must and you can quickly be overcome and not exceed the maximum load limit. unable to save yourself. Also, deadly Operation of an overloaded vehicle levels of carbon monoxide can linger could cause an accident.
- Page 10 Genuine not in any way reduce ground Yamaha accessories, which are avail- clearance or cornering clearance, able only from a Yamaha dealer, have limit suspension travel, steering been designed, tested, and approved travel or control operation, or ob- by Yamaha for use on your vehicle.
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Page 11: Further Safe-Riding Points
Safety information Aftermarket Tires and Rims EAU57600 Further safe-riding points The tires and rims that came with your Be sure to signal clearly when scooter were designed to match the making turns. performance capabilities and to pro- Braking can be extremely difficult vide the best combination of handling, on a wet road. -
Page 12: Description
Description EAU63371 Left view 1. Front storage compartment (page 3-16) 2. Fuel tank cap (page 3-12) 3. Owner’s tool kit (page 6-2) 4. Rear storage compartment (page 3-16) 5. Air filter element (page 6-17) 6. Final transmission oil filler cap (page 6-12) 7. -
Page 13: Right View
Description EAU63391 Right view 1. Tail/brake light (page 6-35) 2. Battery (page 6-30) 3. Fuse box (page 6-32) 4. Headlight (page 6-33) 5. Coolant reservoir (page 6-13) 6. Spark plug (page 6-9) 7. Coolant drain screw (page 6-14) 8. Engine oil filler cap (page 6-10) 9. -
Page 14: Controls And Instruments
Description EAU63401 Controls and instruments 1. Rear brake lever (page 3-11) 2. Left handlebar switches (page 3-9) 3. Rear brake fluid reservoir (page 6-25) 4. Multi-function meter unit (page 3-4) 5. Front brake fluid reservoir (page 6-25) 6. Start switch (page 3-9) 7. -
Page 15: Instrument And Control Functions
Instrument and control functions EAUN0264 EWA10062 Main switch/steering lock WARNING Never turn the key to “OFF” or “LOCK” while the vehicle is moving. Otherwise the electrical systems will be switched off, which may result in LOCK loss of control or an accident. EAU1068B LOCK The steering is locked and all electrical... -
Page 16: Keyhole Shutter
Instrument and control functions To unlock the steering EAUN0353 Keyhole shutter 1. Push. 1. “PUSH SHUT” button 2. Turn. 2. Key head From the “LOCK” position, push the key in and turn it to “OFF”. To open the keyhole shutter Insert the key head into the keyhole shutter receptacle as shown, and then turn the key to the right to open the... -
Page 17: Indicator Lights And Warning Lights
Each indicator light will flash when its vehicle control system. If this occurs, corresponding turn signal lights are have a Yamaha dealer check the on- flashing. board diagnostic system. The electrical circuit of the warning EAU11081 High beam indicator light “... -
Page 18: Multi-Function Meter Unit
does not go off after traveling at a speed of 10 km/h (6 mi/h) or high- The ABS may not work correctly. If any of the above occurs, have a Yamaha dealer check the system as soon as possible. (See page 3-11 for an expla- nation of the ABS.) - Page 19 “ ” flash eight times, then go least two seconds. off for approximately 3 seconds. Have 3. When the hour digits start flash- a Yamaha dealer check the electrical ing, push the “RESET” button to circuit. set the hours.
- Page 20 Instrument and control functions an odometer Instantaneous fuel consumption two tripmeters (which show the meter distance traveled since they were last set to zero) a fuel reserve tripmeter (which shows the distance traveled since the last segment of the fuel meter started flashing) ...
- Page 21 Instrument and control functions The odometer will lock at 999999 “F/ECO” (MPG or L/100 km), and aver- age fuel consumption mode “AVE and cannot be reset. F/ECO” (MPG or L/100 km) in the fol- lowing order: Instantaneous fuel consumption mode ODO →...
- Page 22 Instrument and control functions Average fuel consumption mode Oil change tripmeter mode 1. Average fuel consumption display 1. Oil change indicator “OIL” 2. Oil change tripmeter This display shows the average fuel The oil change tripmeter shows the consumption since it was last reset. distance traveled since it was last reset The average fuel consumption display (i.e., since the last oil change).
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Page 23: Handlebar Switches
Instrument and control functions V-belt replacement tripmeter mode EAU1234M Handlebar switches Left 1. V-belt replacement indicator “V-BELT” 2. V-belt replacement tripmeter 1. Dimmer switch “ ” V-belt replacement tripmeter 2. Turn signal switch “ ” shows the distance traveled since it 3. -
Page 24: Front Brake Lever
Instrument and control functions EAU12501 EAU12902 Horn switch “ ” Front brake lever Press this switch to sound the horn. EAU12722 Start switch “ ” With the sidestand up, push this switch while applying the front or rear brake to crank the engine with the starter. -
Page 25: Rear Brake Lever
Instrument and control functions EAU12952 EAU66680 Rear brake lever The Yamaha ABS (Anti-lock Brake System) features a dual electronic con- trol system, which acts on the front and rear brakes independently. Operate the brakes with ABS as you would conventional brakes. If the ABS is activated, a pulsating sensation may be felt at the brake levers. -
Page 26: Fuel Tank Cap
ABS is operating. How- ever, special tools are required, so please consult your Yamaha deal- ECA20100 NOTICE Be careful not to damage the wheel sensor or wheel sensor rotor; other- 1. -
Page 27: Fuel
Instrument and control functions EAU13213 Fuel The fuel tank cap cannot be installed Make sure there is sufficient gasoline in unless the key is in the lock. In addi- the tank. tion, the key cannot be removed if the EWA10882 WARNING cap is not properly installed and locked. - Page 28 Check that gasoline nozzle has line spills on your clothing, change the same identifier when fueling. your clothes. Your Yamaha engine has been de- signed to use regular unleaded gaso- EAU76750 line with a research octane number of 95 or higher. If knocking (or pinging)
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Page 29: Fuel Tank Overflow Hose
Instrument and control functions EAU58301 EAU13434 Fuel tank overflow hose Catalytic converter This model is equipped with a catalytic converter in the exhaust system. EWA10863 WARNING The exhaust system is hot after op- eration. To prevent a fire hazard or burns: ... -
Page 30: Seat
Instrument and control functions EAU60621 EAU57081 Seat Storage compartments To open the seat Front storage compartment 1. Place the vehicle on the center- The front storage compartment is lo- stand. cated at the front of the vehicle. Use 2. Insert the key into the main switch, this compartment for small items. -
Page 31: Sidestand
Therefore, check being washed, wrap any articles this system regularly and have a stored in the compartment in a Yamaha dealer repair it if it does not plastic bag. function properly. Do not keep anything valuable or breakable in the storage compartment. -
Page 32: Ignition Circuit Cut-Off System
Instrument and control functions EAU66800 Ignition circuit cut-off system Check the operation of the sidestand switch according to the following pro- cedure. 3-18... - Page 33 • The vehicle must be placed on the centerstand during this inspection. • If a malfunction is noted, have a Put the sidestand up. Yamaha dealer check the system before riding. Push the start switch while applying either of the brake levers. The engine will start.
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Page 34: For Your Safety - Pre-Operation Checks
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:... - Page 35 • Tighten if necessary. Instruments, lights, • Check operation. — • Correct if necessary. signals and switches • Check operation of ignition circuit cut-off system. Sidestand switch • If system is not working correctly, have Yamaha dealer 3-17 check vehicle.
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Page 36: Operation And Important Riding Points
NOTICE become familiar with all controls. If there is a control or function you do not See page 5-4 for engine break-in in- understand, ask your Yamaha dealer. structions prior to operating the ve- EWA10272 hicle for the first time. -
Page 37: Starting Off
Operation and important riding points ECA11043 EAU45093 Starting off NOTICE 1. While pulling the rear brake lever For maximum engine life, never ac- with your left hand and holding the celerate hard when the engine is grab bar with your right hand, cold! push the scooter off the center- stand. -
Page 38: Acceleration And Deceleration
Operation and important riding points EAU16782 EAU16794 Acceleration and deceleration Braking EWA10301 WARNING Avoid braking hard or suddenly (especially when leaning over to one side), otherwise the scooter may skid or overturn. Railroad crossings, streetcar rails, iron plates on road con- struction sites, and manhole ZAUM0199 covers become extremely slip-... -
Page 39: Tips For Reducing Fuel Consumption
Avoid prolonged operation above 1/2 throttle. 1600 km (1000 mi) and beyond The vehicle can now be operated nor- mally. ECA10271 NOTICE If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the vehicle. -
Page 40: Parking
Operation and important riding points EAU17214 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10312 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them and be burned. -
Page 41: Periodic Maintenance And Adjustment
If you are not familiar with vehicle ser- vice, have a Yamaha dealer perform service. EWA15123 WARNING Turn off the engine when performing... -
Page 42: Owner's Tool Kit
If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you. -
Page 43: Periodic Maintenance Chart For The Emission Control System
From 30000 km (17500 mi), repeat the maintenance intervals starting from 6000 km (3500 mi). Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. EAU71060... -
Page 44: General Maintenance And Lubrication Chart
• Perform dynamic inspection us- Diagnostic system √ √ √ √ √ √ ing Yamaha diagnostic tool. check • Check the error codes. 2 * Air filter element • Replace. Every 18000 km (10500 mi) Air filter case √ √... - Page 45 Periodic maintenance and adjustment ODOMETER CHECK OR READING MAINTENANCE JOB ITEM X 1000 km X 1000 mi 10.5 14 Front and rear √ √ √ √ √ brake lever pivot • Lubricate with silicone grease. shaft • Check operation. Sidestand, center- √...
- Page 46 Periodic maintenance and adjustment ODOMETER CHECK OR READING MAINTENANCE JOB ITEM X 1000 km X 1000 mi 10.5 14 Lights, signals and • Check operation. √ √ √ √ √ √ 27 * switches • Adjust headlight beam. EAU72790 Engine air filter and V-belt air filter •...
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Page 47: Removing And Installing Panels
Periodic maintenance and adjustment EAU18773 To install the panel Removing and installing pan- 1. Place the panel in the original po- sition, and then install the bolts. The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. - Page 48 Periodic maintenance and adjustment 2. Place the right floorboard mats in their original position and push them downward to secure them. 3. Install the bolt and the quick fas- teners. 4. Install panel A. 1. Bolt 2. Quick fastener 3. Remove the right floorboard mats by pulling them up.
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Page 49: Checking The Spark Plug
Do not attempt to can reveal the condition of the engine. diagnose such problems yourself. In- stead, have a Yamaha dealer check To remove the spark plug the vehicle. 1. Place the vehicle on the center- stand. -
Page 50: Engine Oil And Oil Strainer
Periodic maintenance and adjustment To install the spark plug EAU66991 Engine oil and oil strainer 1. Clean the surface of the spark The engine oil level should be checked plug gasket and its mating sur- before each ride. In addition, the oil face, and then wipe off any grime must be changed and the oil strainer from the spark plug threads. - Page 51 Periodic maintenance and adjustment 1. Engine oil filler cap 1. Engine oil drain bolt A 2. Engine oil dipstick 2. Gasket 3. Maximum level mark 3. Oil strainer 4. Tip of the engine oil dipstick 4. Compression spring 5. O-ring 4.
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Page 52: Final Transmission Oil
0.90 L (0.95 US qt, 0.79 Imp.qt) ride. If any leakage is found, have a Yamaha dealer check and repair the scooter. In addition, the final transmis- Be sure to wipe off spilled oil on any... -
Page 53: Coolant
Periodic maintenance and adjustment EAU20071 Coolant The coolant level should be checked before each ride. In addition, the cool- ant must be changed at the intervals specified in the periodic maintenance and lubrication chart. EAUN1090 To check the coolant level 1. - Page 54 If water has been added to the coolant, have a Yamaha dealer check the anti- freeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced.
- Page 55 Periodic maintenance and adjustment 1. Radiator cover 1. Coolant drain screw 2. Bolt 2. O-ring 4. Place a container under the en- 7. Remove the coolant drain bolt and gine to collect the used coolant. its gasket to drain the cooling sys- 5.
- Page 56 18. Start the engine, and then check drained, thoroughly flush the cool- the vehicle for coolant leakage. If ing system with clean tap water. coolant is leaking, have a Yamaha 11. Install the coolant reservoir by in- dealer check the cooling system. stalling the bolt.
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Page 57: Air Filter And V-Belt Case Air Filter Elements
Periodic maintenance and adjustment EAU67174 2. Remove the air filter case cover by Air filter and V-belt case air fil- removing the screws. ter elements The air filter element should be re- placed and the V-belt case air filter el- ement should be cleaned at the intervals specified in the periodic main- tenance and lubrication chart. - Page 58 Periodic maintenance and adjustment The air filter element needs 2. Remove the screws, and then pull more frequent replacement if the V-belt case air filter element you are riding in unusually wet cover outward and away from the or dusty areas. V-belt case.
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Page 59: Checking The Throttle Grip Free Play
Check the air filter element for ex- cessive dirt or damage and re- Periodically check the throttle grip free place it if necessary. play and, if necessary, have a Yamaha dealer adjust it. Recommended oil: Yamaha foam air filter oil or other quality foam air filter oil 5. -
Page 60: Valve Clearance
Therefore, it must be adjusted by a Yamaha dealer is essential to maintain the tires in good at the intervals specified in the periodic condition at all times and replace them maintenance and lubrication chart. - Page 61 Old and aged tires shall be wall is cracked, have a Yamaha dealer checked by tire specialists to ascertain replace the tire immediately. their suitability for further use.
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Page 62: Cast Wheels
If any damage is found, have model by Yamaha. a Yamaha dealer replace the wheel. Do not attempt even the Front tire: smallest repair to the wheel. A de-... -
Page 63: Checking The Front And Rear
Rear 1. No brake lever free play There should be no free play at the brake lever ends. If there is free play, have a Yamaha dealer inspect the brake system. EWA14212 WARNING A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system. -
Page 64: Checking The Front And Rear Brake Pads
Each front brake pad is provided with touches the brake disc, have a wear indicator grooves, which allow Yamaha dealer replace the brake pads you to check the brake pad wear with- as a set. out having to disassemble the brake. -
Page 65: Checking The Brake Fluid Level
Specified brake fluid: brake system for leakage. If the brake DOT 4 fluid level goes down suddenly, have a Yamaha dealer check the cause before EWA16011 WARNING further riding. Improper maintenance can result in loss of braking ability. -
Page 66: Changing The Brake Fluid
Changing the brake fluid Checking the V-belt Have a Yamaha dealer change the The V-belt must be checked and re- brake fluid at the intervals specified in placed by a Yamaha dealer at the inter- the periodic maintenance and lubrica- vals specified periodic tion chart. -
Page 67: Checking And Lubricating The Cables
Yamaha dealer at the intervals cated if necessary. If a cable is specified in the periodic maintenance damaged or does not move smoothly, chart. -
Page 68: Lubricating The Front And Rear Brake Levers
EWA10742 WARNING If the centerstand or sidestand does not move up and down smoothly, have a Yamaha dealer check or re- pair it. Otherwise, the centerstand or sidestand could contact the ground The pivoting points of the front and rear... -
Page 69: Checking The Front Fork
If any free there is no danger of it falling play can be felt, have a Yamaha over. dealer check or repair the steer- [EWA10752] 2. -
Page 70: Checking The Wheel Bearings
(See page 3-16.) hub or if the wheel does not turn This model is equipped with a VRLA smoothly, have a Yamaha dealer (Valve Regulated Lead Acid) battery. check the wheel bearings. There is no need to check the electro- lyte or to add distilled water. - Page 71 ECA16531 NOTICE To charge the battery Always keep the battery charged. Have a Yamaha dealer charge the bat- Storing a discharged battery can tery as soon as possible if it seems to cause permanent battery damage. have discharged. Keep in mind that the...
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Page 72: Replacing The Fuses
Periodic maintenance and adjustment EAU66793 Replacing the fuses The fuse boxes, which contain the fus- es for the individual circuits, are locat- ed under the seat. (See page 3-16.) 1. Battery cover 2. Screw 4. Remove the blown fuse, and then install a new fuse of the specified amperage. -
Page 73: Headlight
EAU62850 Headlight If the fuse immediately blows again, This model is equipped with an LED- have a Yamaha dealer check the elec- type headlight. trical system. If a headlight does not come on, have a Yamaha dealer check its electrical 6. -
Page 74: Replacing An Auxiliary Light Bulb
Periodic maintenance and adjustment EAU67290 Replacing an auxiliary light bulb This model is equipped with two auxil- iary lights. If an auxiliary light bulb burns out, replace it as follows. 1. Remove the windshield by remov- ing the screws. 1. Auxiliary light bulb socket 4. -
Page 75: Brake Light
2. Remove the grab bar by removing If the brake light does not come on, the bolts. have a Yamaha dealer check it. 1. Grab bar 2. Bolt 3. Remove the taillight cover by re- moving the screws. - Page 76 Periodic maintenance and adjustment 1. Quick fastener 1. Taillight unit 2. Side cover 6. Remove the taillight bulb socket (together with the bulb) by turning it counterclockwise. 1. Screw 2. Quick fastener 1. Taillight bulb socket 7. Remove the burnt-out bulb by pulling it out.
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Page 77: Replacing A Front Turn Signal Light Bulb
Periodic maintenance and adjustment 10. Place the taillight unit in the origi- EAU43054 Replacing a front turn signal nal position, and then install the light bulb screws and quick fasteners. 1. Place the vehicle on the center- 11. Install the taillight cover by install- stand. -
Page 78: Replacing A Rear Turn Signal Light Bulb
Periodic maintenance and adjustment EAU67320 Replacing a rear turn signal light bulb 1. Open the seat. (See page 3-16.) 2. Remove the grab bar by removing the bolts. 1. Turn signal light bulb socket 5. Remove the burnt-out bulb by pulling it out. -
Page 79: Troubleshooting
However, should your scooter re- quire any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the scooter prop- erly. -
Page 80: Troubleshooting Charts
Check the vehicle. compression. 4. Compression The engine does not start. There is compression. Have a Yamaha dealer check the vehicle. Operate the electric starter. There is no Have a Yamaha dealer check the vehicle. compression. 6-40... - Page 81 Start the engine. If the engine overheats again, The coolant level is have a Yamaha dealer check and repair the cooling system. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
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Page 82: Scooter Care And Storage
Rust and corrosion can develop even if matte colored finished parts. Be high-quality components are used. A sure to consult a Yamaha dealer for rusty exhaust pipe may go unnoticed advice on what products to use be- on a car, however, it detracts from the fore cleaning the vehicle. - Page 83 Scooter care and storage structed. Also, thoroughly rinse compounds for plastic may the area off with water, immedi- leave scratches on the wind- ately dry it, and then apply a cor- shield. Test the product on a rosion protection spray. small hidden part of the wind- ...
- Page 84 3. To prevent corrosion, it is recom- mended to apply a corrosion pro- Consult a Yamaha dealer for ad- tection spray metal, vice on what products to use.
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Page 85: Storage
Scooter care and storage EAU36564 head so that the electrodes are Storage grounded. (This will limit spark- ing during the next step.) Short-term d. Turn the engine over several Always store your scooter in a cool, dry times with the starter. (This will place and, if necessary, protect it coat the cylinder wall with oil.) against dust with a porous cover. - Page 86 Scooter care and storage Make any necessary repairs before storing the scooter.
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Page 87: Specifications
Specifications Dimensions: Engine oil quantity: Oil change: Overall length: 0.90 L (0.95 US qt, 0.79 Imp.qt) 1955 mm (77.0 in) Final transmission oil: Overall width: 740 mm (29.1 in) Type: Overall height: Motor oil SAE 10W-30 type SE or higher or 1115 mm (43.9 in) Gear oil SAE 85W GL-3 Seat height:... - Page 88 Specifications Caster angle: Rear brake: 26.0 ° Type: Trail: Hydraulic single disc brake 92 mm (3.6 in) Specified brake fluid: Front tire: DOT 4 Type: Front suspension: Tubeless Type: Size: Telescopic fork 110/70-13M/C 48P Spring: Manufacturer/model: Coil spring DUNLOP/SCOOTSMART Shock absorber: Rear tire: Hydraulic damper Type:...
- Page 89 Specifications Turn signal indicator light: Coolant temperature warning light: Engine trouble warning light: ABS warning light: Fuse(s): Main fuse: 15.0 A Main fuse 2: 7.5 A Taillight fuse: 7.5 A Signaling system fuse: 7.5 A ABS control unit fuse: 7.5 A ABS motor fuse: 30.0 A ABS solenoid fuse:...
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Page 90: Consumer Information
(See page 3-16.) Record the information on this label in the space provided. This information will be needed when order- 1. Vehicle identification number ing spare parts from a Yamaha dealer. The vehicle identification number is stamped into the frame. -
Page 91: Diagnostic Connector
Privacy Policy. Privacy Policy https://www.yamaha-motor.eu/eu/ privacy/privacy-policy.aspx Yamaha will not disclose this data to a third party except in the following cases. In addition, Yamaha may provide vehicle data to a contractor in order to outsource services related to the handling of vehicle data. -
Page 92: Index
Index ABS............3-11 Identification numbers......9-1 ABS warning light ........3-3 Ignition circuit cut-off system....3-18 Acceleration and deceleration ....5-3 Indicator lights and warning lights ..3-3 Air filter and V-belt case air filter elements ..........6-17 Keyhole shutter ........3-2 Auxiliary light bulb, replacing....6-34 Main switch/steering lock....... - Page 93 Index Wheel bearings, checking ....6-30 Wheels..........6-22 10-2...
- Page 94 Original instructions PRINTED IN INDONESIA 2016.12...