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Pioneer PRO-110FD Service Manual
Pioneer PRO-110FD Service Manual

Pioneer PRO-110FD Service Manual

Plasma display system
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PLASMA DISPLAY SYSTEM
PRO-110FD
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type
PRO-110FD
KUCXC
This service manual should be used together with the following manual(s).
Model No.
PDP-5010FD
CONTENTS
1. CONTRAST OF MISCELLANEOUS PARTS ...................................................................... 2
1.1 CONTRAST TABLE ....................................................................................................... 2
1.2 CONTRAST OF PCB ASSEMBLIES........................................................................... 11
2. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ............................................................ 14
2.1 OVERALL CONNECTION DIAGRAM (1/2) ................................................................. 14
2.2 OVERALL CONNECTION DIAGRAM (2/2) ................................................................. 16
2.3 HNM BLOCK DIAGRAM.............................................................................................. 18
2.4 CONNECTOR PIN DESCRIPTION ............................................................................. 19
2.5 HN MODULE ASSY (1/6) [8620 BLOCK] .................................................................... 20
2.6 HN MODULE ASSY (2/6) [8620_DDR BLOCK] .......................................................... 24
2.7 HN MODULE ASSY (3/6) [ETHERNET BLOCK]......................................................... 26
2.8 HN MODULE ASSY (4/6) [HNM_USB BLOCK] .......................................................... 28
2.9 HN MODULE ASSY (5/6) [HNM_IO BLOCK] .............................................................. 30
2.10 HN MODULE ASSY (6/6) [HNM_POWER BLOCK] .................................................. 32
3. PCB CONNECTION DIAGRAM ........................................................................................ 34
3.1 HN MODULE ASSY..................................................................................................... 34
4. DIAGNOSIS ...................................................................................................................... 36
4.1 DIAGNOSIS FLOWCHART ......................................................................................... 36
5. SERVICE MODE............................................................................................................... 39
5.1 DETAILS OF FACTORY MENU ................................................................................... 39
6. DISASSEMBLY ................................................................................................................. 40
6.1 DISASSEMBLY AND REASSEMBLY PRECAUTIONS FOR SPEAKER SYSTEM ..... 40
PIONEER CORPORATION
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2007
Power Requirement
AC 120 V
Order No.
ARP3455
EXPLODED VIEWS, BLOCK DIAGRAM, ADJUSTMENT, etc
4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
ARP3469
Remarks
Remarks
T-ZZS-001 AUG. 2007 Printed in Japan
ORDER NO.

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Summary of Contents for Pioneer PRO-110FD

  • Page 1 PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2007 T-ZZS-001 AUG.
  • Page 2 Ex.2 When there are 3 effective digits (such as in high precision metal film resistors). 562 x 10 5621 RN1/4PC 1.1 CONTRAST TABLE PDP-5010FD/KUCXC and PRO-110FD/KUCXC are constructed the same except for the following: Mark Symbol and Description PDP-5010FD/KUCXC PRO-110FD/KUCXC Remarks <PCB ASSEMBLIES>...
  • Page 3 Mark Symbol and Description PDP-5010FD/KUCXC PRO-110FD/KUCXC Remarks P169-20 Pad (508F-REG ACC) AHA2675 Not Used P169-20 Pad (508F-EL ACC) Not Used AHA2674 P169-22 Upper Carton(5010FD) AHD3624 Not Used P169-22 Upper Carton(508F-EL) Not Used AHD3574 Sub Carton(508F-EL) Not Used AHD3610 No.11 P169-25 Speaker System...
  • Page 4 Mark Symbol and Description PDP-5010FD/KUCXC PRO-110FD/KUCXC Remarks <PDP SERVICE ASSY> P17, P182 PDP Service Assy 508F AWU1272 Not Used P17, P182 PDP Service Assy 508F-E Not Used AWU1273 P183-1 Panel Chassis (F) Assy AWU1234 Not Used P183-1 Panel Chassis (50F-E) Assy...
  • Page 5 No.5 No.4 No.4 No.5 No.5 No.5 No.2 No.8 No.5 No.5 No.3 No.3 No.5 No.5 No.4 POD Stay B No.1 No.5 No.5 No.6 No.6 No.5 No.5 No.6 No.7 No.7 <TABLE TOP STAND> <PACKING SECTION> No.11 No.10 Tape Packing Case (SPEAKER) PRO-110FD...
  • Page 6 Re-use Wire Saddle Re-use Wire Saddle AEC2118 AEC2118 3pcs. 2pcs. PDP-5010FD/KUCXC PRO-110FD/KUCXC PRO-110FD...
  • Page 7 SME3783 3..Screw BMZ50P100FTB 3..Polyethylene Bag S0 SHL1438 NSP 7 Bracket Top Set SME3785 NSP 8 Bracket Bottom Set SME3786 Protector SHA2585 Protection Sheet S4 SHC6063 Packing Case SHG2782 NSP 12 Label Serial SRW1112 NSP 13 Inner Carton Board SHB1177 PRO-110FD...
  • Page 8 SPEAKER SYSTEM (CS ASSY) *This product appearance shows Rch. Lch is symmetrical to center line. PRO-110FD...
  • Page 9 NSP 42 Gasket SEC2074 Tape SEH1121 NSP 16 Gasket SEC2123 NSP 44 Gasket SEC2172 NSP 17 Gasket SEC2143 NSP 45 Gasket SEC2173 Gasket (Tweeter) SEC6099 Gasket (Woofer) SEC6100 NSP 20 Gasket SEC6101 NSP 21 Gasket SEC2163 Tape SEH1100 Tape SEH1106 PRO-110FD...
  • Page 10 2..Bracket Bottom SNA1484 NSP 6 2..Bracket Top SNA1483 1..Bracket Assy(R-Bottom) SXG1140 1..Bracket Assy(R-Top) SXG1139 NSP 8 2..Label(R-Bottom) SAK6006 NSP 8 2..Label(R-Top) SAK6007 2..Gasket SED1171 2..Gasket SED1169 2..Gasket SED1174 2..Gasket SED1172 NSP 11 2..Bracket Bottom SNA1484 NSP 11 2..Bracket Top SNA1483 PRO-110FD...
  • Page 11 Symbol and Description AWV2472 AWV2474 Remarks R8893 RS1/16S0R0J Not used R8894 Not used RS1/16S0R0J SIDE IO Assy AWW1274 and AWW1285 are constructed the same except for the following: Mark Symbol and Description AWW1274 AWW1285 Remarks R9370 RS1/16S0R0J Not used PRO-110FD...
  • Page 12 RAB4CQ560J CN7801 L-PLUG (5P) KM200NA5L Other Resistors RS1/16SS###J RESISTORS CAPACITORS R7803 RS1/16SS5111F C7701-7717 CKSSYF104Z16 R7806 RS1/16SS1021F C7722-7726 DCH1201 R7831,7832 RS1/16S0R0J Other Resistors RS1/16SS###J Block Name: ETHERNET BLOCK(U) CAPACITORS SEMICONDUCTORS C7801-7803 DCH1201 IC7751 TC74LCX125FTS1 C7806,7807 CCSSCH200J50 IC7753 BR93L46RFJ-W C7808 CEHVKW221M10 PRO-110FD...
  • Page 13 RS1/16SS3093F R7904 RS1/16SS6202D R7906 RS1/16SS2003D R7910 RS1/16SS1503D R7912 RS1/16SS7502D R7917,7919 RS1/10S0R0J Other Resistors RS1/16SS###J CAPACITORS C7901 CKSRYB334K10 C7902 CKSQYF475Z10 C7903,7906 BCG1059 C7904 CCSRCH471J50 C7905,7907 CCSRCH102J50 C7908 CCSRCH222J50 C7909 CEHVKW101M6R3 C7910,7920,7923 CKSSYF104Z16 C7911,7918,7924 CCSSCH101J50 C7912,7919 BCG1050 C7925 CCSSCH220J50 C7926 DCH1201 PRO-110FD...
  • Page 14 2. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM OVERALL CONNECTION DIAGRAM (1/2) PRO-110FD...
  • Page 15 When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST". mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. PRO-110FD...
  • Page 16 OVERALL CONNECTION DIAGRAM (2/2) PRO-110FD...
  • Page 17 PRO-110FD...
  • Page 18 [Flash Memory (128Mbit)] IC7852 Reset TC74LCX04 DDR block Reset [Inverter (as Buffer)] I/O block +5V for Power supply +5.0V +3.3V +2.5V +1.2V CN7901 IC7903 IC7902 IC7904 LTC3412EFE NJM2846DL3-25 LTC3412EFE [SW Reg. IC] [SW Reg. IC] [Regulator IC] Power supply block PRO-110FD...
  • Page 19 +3.3 / 0 [HN2] CN7901 [M31] CN4111 t p i +USB +5V power supply for USB bus-power +5.0 [HN3] CN7801 t p i I/O USB differential signal minus +3.3 / 0 I/O USB differential signal plus +3.3 / 0 Sheild PRO-110FD...
  • Page 20 2.5 HN MODULE ASSY (1/6) [8620 BLOCK] Large size SCH diagram PRO-110FD...
  • Page 21 PRO-110FD...
  • Page 22 Large size SCH diagram PRO-110FD...
  • Page 23 PRO-110FD...
  • Page 24 HN MODULE ASSY (2/6) [8620_DDR BLOCK] PRO-110FD...
  • Page 25 PRO-110FD...
  • Page 26 HN MODULE ASSY (3/6) [ETHERNET BLOCK] PRO-110FD...
  • Page 27 PRO-110FD...
  • Page 28 HN MODULE ASSY (4/6) [HNM_USB BLOCK] PRO-110FD...
  • Page 29 PRO-110FD...
  • Page 30 HN MODULE ASSY (5/6) [HNM_IO BLOCK] PRO-110FD...
  • Page 31 PRO-110FD...
  • Page 32 HN MODULE ASSY (6/6) [HNM_POWER BLOCK] 2.10 PRO-110FD...
  • Page 33 PRO-110FD...
  • Page 34 3. PCB CONNECTION DIAGRAM 3.1 HN MODULE ASSY HN MODULE ASSY SIDE A (ANP2192-A) PRO-110FD...
  • Page 35 HN MODULE ASSY SIDE B (ANP2192-A) PRO-110FD...
  • Page 36 10. Is there any register restriction in the server? There may be something defective in HNM ass'y. Replace the HNM ass'y with another one. PRO-110FD...
  • Page 37 Replace the HNM ass'y with another one. There may be something defective in the product. Is the inside USB cable is correctly inserted into CN7801 in HNM ass'y? There may be something defective in HNM ass'y. Replace the HNM ass'y with another one. PRO-110FD...
  • Page 38 HNM ass'y. MAIN ass'y. Replace the HNM ass'y with another Check the UART path in MAIN ass'y. one. Check the switching regulator circuit in MAIN ass'y for HNM power supply. That is IC4309, Q4304 and the parts around it. PRO-110FD...
  • Page 39 Mac Address **:**:**:**:**:** WMDRM10-ND_Daemon OK/NG State of "WMDRM10-ND_Daemon" DTCP-IP_Daemon OK/NG State of "DTCP-IP_Daemon" Ethernet OK/NG State of "Ethernet" (Hardware connection state) " f " B 2. End method It is the same as the case that Home Media Gallery displays. PRO-110FD...
  • Page 40 When reassembling the cabinet and the baffle plate, alternate sides, because it is seated tightly. secure the screws in the order shown in the figure below: Network Assy Input terminal When reassembling it, apply a adhesive to the screws. Baffle PRO-110FD...
  • Page 41 PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936...
  • Page 42: Safety Information

    SAFETY INFORMATION This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
  • Page 43 PRODUCT SAFETY NOTICE With the AC plug removed from an AC power source, place a Many electrical and mechanical parts in PIONEER set have jumper across the two plug prongs. Turn the AC power switch on. special safety related characteristics. These are often not evident...
  • Page 44 [Important Check Points for Good Servicing] In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures. 1. Product safety Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual.
  • Page 45: Table Of Contents

    CONTENTS SAFETY INFORMATION ................................. 2 1. SERVICE PRECAUTIONS..............................7 1.1 NOTES ON SOLDERING ............................... 7 1.2 CHARGED SECTION AND HIGH VOLTAGE GENERATING POINT ................8 2. SPECIFICATIONS................................. 9 2.1 ACCESSORIES................................9 2.2 SPECIFICATIONS ................................ 10 2.3 PANEL FACILITIES............................... 11 3. BASIC ITEMS FOR SERVICE ............................14 3.1 CHECK POINTS AFTER SERVICING .........................
  • Page 46 6. SERVICE FACTORY MODE..............................80 6.1 OUTLINE OF THE SERVICE FACTORY MODE ......................80 6.1.1 SERVICE FACTORY MODE TRANSITION CHART....................80 6.1.2 HOW TO ENTER/EXIT SERVICE FACTORY MODE .....................80 6.1.3 FUNCTIONS WHEN ENTERING THE SERVICE FACTORY MODE ..............81 6.1.4 REMOTE CONTROL CODE IN SERVICE FACTORY MODE ................82 6.1.5 PDP SERVICE REMOTE CONTROL ........................83 6.1.6 FACTORY HIERARCHICAL TABLE ........................84 6.1.7 INDICATIONS IN SERVICE FACTORY MODE ......................86...
  • Page 47: Service Precautions

    1. SERVICE PRECAUTIONS 1.1 NOTES ON SOLDERING • For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit. Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs accompanied by reworking of soldering.
  • Page 48: Charged Section And High Voltage Generating Point

    1.2 CHARGED SECTION AND HIGH VOLTAGE GENERATING POINT High Voltage Generating Point Charged Section The places where the commercial AC power is used without passing through the power supply transformer. The places where voltage is 100 V or more except for the charged If the places are touched, there is a risk of electric shock.
  • Page 49: Specifications

    2. SPECIFICATIONS 2.1 ACCESSORIES Remote control unit Band assy (AXD1550) (AXY1192) Screw: ×2 Plastic band: ×2 (M4×10 mm) (for plastic bands) Alkaline dry cell battery (LR6, AA) Power cord (2 m/6.6 feet) (ADG1215) Binder Assy (AEC1908) Speed clamp: ×3 Bead band: ×3 Speaker accessories Speaker cable: ×2 (SDS1202)
  • Page 50: Specifications

    2.2 SPECIFICATIONS Item 1920 × 1080 pixels Number of pixel 17 W + 17 W (1 kHz, 10 %, 6 Ω) Audio Amplifier Speakers Woofer: 4.8 cm x 13 cm cone type Tweeter: 2.5 cm semidome type Sound Effect SRS FOCUS/SRS/SRS TruBass Power Requirement 120 V AC, 60 Hz, 442 W (26 W Standby) Main unit: 38.5 kg (84.9 lbs.)
  • Page 51: Panel Facilities

    2.3 PANEL FACILITIES Front Section Side Side ON STANDBY SLEEP button (This button is located on the bottom INPUT button (ENTER button*) VOLUME UP/DOWN buttons (UP/DOWN on the rear panel (see on Rear section). If the button is off, the power will not turn on buttons*) 10 CHANNEL UP/DOWN buttons (LEFT/RIGHT even when TV...
  • Page 52 Rear Section * For exact terminal positions, refer to the terminal position sheet located near the terminal compartment. button 17 INPUT 1 terminals (AUDIO) CableCARD™ slot 18 INPUT 2 terminals (AUDIO) ANT/CABLE A IN terminal 19 INPUT 4 terminals (AUDIO) AC IN terminal 20 INPUT 5 terminals (AUDIO) INPUT 4 terminal (HDMI)
  • Page 53 Remote Control Unit : Turns on the power to the plasma display or places it This section describes the functions of the buttons available into standby mode. when the mode switch has been set to TV. Transmission confirmation LED INPUT: Selects an input source of the plasma display. (“INPUT1”, “INPUT 2 ”, “INPUT3”, “INPUT4”, “INPUT5”, “INPUT6”...
  • Page 54: Basic Items For Service

    3. BASIC ITEMS FOR SERVICE 3.1 CHECK POINTS AFTER SERVICING Items to be checked after repair (PDP) To ensure the quality of the product after repair, check the recommended items shown below: Procedures Item to be checked Check if all the symptoms pointed out by the customer have been The symptoms in question must not be reproduced.
  • Page 55: Quick Reference

    3.2 QUICK REFERENCE Quick Reference upon Service Visit 1 Notes, PD/SD diagnosis, and methods for various settings Notes when visiting for service PD/SD 1. Notes when disassembling/reassembling LED Display Information No. of LEDs 1 Rear case flashing Item TRAP SW When reassembling the rear case, the screws must be tightened in a specific order.
  • Page 56 Quick Reference upon Service Visit 2 Mode transition and structure of layers in Service Factory mode Mode transition in Service Factory mode Structure of Layers in Service Factory Mode • To shift to another mode, press [MUTING]. INFORMATION mode • To shift to another item in a specific mode, 1.
  • Page 57: Pcb Location

    3.3 PCB LOCATION Note: The wiring shown in the photo is different from the actual wiring, because the product in the photo is a prototype. Upon servicing, be sure to restore the original wiring of the unit after repair work. PANEL SENSOR FHD FAN CONNECT Assy...
  • Page 58: Jigs List

    3.4 JIGS LIST Name Jig No. Remarks Service Cotton Cloth Glove GYX1002 7.3 DISASSEMBLY AND REASSEMBLY PRECAUTIONS FOR SPEAKER SYSTEM 3.5 CLEANING Name Part No. Remarks Cleaning liquid GEM1004 Used to fan cleaning. Refer to “10.4 CHASSIS SECTION (1/2)”. Cleaning paper GED-008 PDP-5010FD...
  • Page 59 PDP-5010FD...
  • Page 60: Block Diagram

    4. BLOCK DIAGRAM 4.1 OVERALL WIRING DIAGRAM (1/2) PDP-5010FD...
  • Page 61 When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST". mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. PDP-5010FD...
  • Page 62: Overall Wiring Diagram (2/2)

    4.2 OVERALL WIRING DIAGRAM (2/2) V+8V_AU V+3_3V_A V+3_3V_AU_D PDP-5010FD...
  • Page 63 PDP-5010FD...
  • Page 64: Overall Block Diagram (1/2)

    4.3 OVERALL BLOCK DIAGRAM (1/2) 50F ADDRESS L ASSY 50F ADDRESS L ASSY DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC IC1651 IC1651 IC1661 IC1671 IC1681 IC1661 IC1671 IC1681 SECONDARY +16.5V +6.5V VSUS CLK / LE / HBLK / LBLK CLK / LE / HBLK / LBLK...
  • Page 65 50F ADDRESS S ASSY 50F ADDRESS L ASSY DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC IC1651 IC1661 IC1671 IC1681 IC1851 IC1861 IC1871 PRIMARY POWER SUPPLY Switching UNIT T701 Q701 CLK / LE / HBLK / LBLK CLK / LE / HBLK / LBLK Q702 R/G/B...
  • Page 66: Overall Block Diagram (2/2)

    4.4 OVERALL BLOCK DIAGRAM (2/2) U6001 SIF_SW Antenna B IC6002 SIF_OUT AXF1171 74HC4066 Input SDA_AV5 TANSHI ASSY (Frontend) SCL_AV5 U6101 Antenna A AXF1178 SDA_AV5 Input (Frontend) IC6001 SCL_AV5 LA72702NVA FE_I2C_SEL MAIN ASSY IC6102 7W66FU AIR2_V AIR1_V SDA_AV5 AIR_R SCL_AV5 AIR_L AUDIO_OUT_L/R AUDIO Output SW_L/R...
  • Page 67 : Analog Audio signal : Analog Video signal : Component signal : Digital Video signal POWER SUPPLY UNIT : Digital Audio signal : Synchronized signal : Data signal : Control signal : RF signal M_SW_DET AC_DET_DRV MAIN_Y/C IC4801 SUB_Y/C DIN4 CM0048BF RA_0 GA_0...
  • Page 68: Power Supply Unit

    4.5 POWER SUPPLY UNIT POWER SUPPLY UNIT PDP-5010FD...
  • Page 69: X Drive Assy

    4.6 50F X DRIVE ASSY 50F X DRIVE ASSY VSUS +60V +12V +5.1V +3.3V +60V +60V +3.3V BLOCK +12V +16.5 VSUS REGULATOR +5.1V +3.3V REGULATOR XPRST VSUS VSUS +16.5V +6.5V REGULATOR PSUS +16.5V BLOCK Drive Signal Gate Signal +16.5 PreDrive +16.5V SOFT-D Drive Signal...
  • Page 70: Y Drive, 50F Scan A, B, C And D Assys

    4.7 50F Y DRIVE, 50F SCAN A, B, C and D ASSYS 50F SCAN B ASSY (HIGH-SIDE_LOW) 50F SCAN A ASSY (HIGH-SIDE_HIGH) VH IC5V Scan Signal Scan IC 50F Y DRIVE ASSY PSUS IC2804 VH IC5V Scan IC IC2803 VSUS IC5V +16.5V +3.3V...
  • Page 71: Power Supply Block Of 50F X, Y Drive And 50F Scan A, B, C And D Assys

    4.8 POWER SUPPLY BLOCK of 50F X, Y DRIVE and 50F SCAN A, B, C and D ASSYS 50F X DRIVE ASSY 50F Y DRIVE ASSY ADDRESS ASSY ADDRESS ASSY 3.3V 3.3V 5.1V 3.3V 3.3V 5.1V Reg.IC Reg.IC 5.0V Logic Logic 9.0V Reg.IC...
  • Page 72: Address L And S Assys

    4.9 50F ADDRESS L and S ASSYS 50F ADDRESS L ASSY DRIVER IC DRIVER IC DRIVER IC DRIVER IC IC1651 IC1661 IC1671 IC1681 CLK / LE / HBLK / LBLK R/G/B VADR3 VADR4 VDDLS4 VADR1 VDDLS1 VADR2 VDDLS2 VDDLS3 RESONANCE RESONANCE RESONANCE RESONANCE...
  • Page 73: Digital Assy

    4.10 50F DIGITAL ASSY 50F DIGITAL ASSY +5_1V V+3V_EE V+2_5V_D RELAY V+1_2V_D Vsus_ADJ 1.2V PD_TRG_B, AC_DET, M_SW_DET REG. RELAY2 DRF_B V+3_3V_D V+2_5V_D V+1_8V_D RELAY 1.8V V+2_5V_D REG. DC-DC PSW1 CONVERTER BD8602FV IC3801 +5_1V V+1_1V_D VH_UV_PD, YDRIVE_PD, YRESNC_PD, XSUSTN_PD, PS_PWDN YDD_CHV_PD, XDD_CNV_PD, IC5V_UV_PD XDRIVE_PD...
  • Page 74: Main Assy (Dtv Block Diagram)

    4.11 MAIN ASSY (DTV BLOCK DIAGRAM) To POD ASSY G-Link To TANSHI ASSY [CN4005/CN4006] [CN4001] AIR1_V To AV_SW IF SW Tuner [IC6103] [U6101] I2C_TUNER_SDA OOB_Data CIMaX sp2 Logic [IC7302] Circuit IF AGC I2C_TUNER_SCL QPSK IF EBI BUS filter SCL_AV5 QPSK IF I2C SW From EMMA2 Down Conv.
  • Page 75 PDP-5010FD...
  • Page 76: Power Supply Block Of Main Assy

    4.12 POWER SUPPLY BLOCK of MAIN ASSY SW REG CONTROLED BY RELAY V+35V V+12V V+6_5V Discrete IC4310 IC4305 30V-REG for Tuner Variable REG for Main BoardFAN 5V-REG for Ant_A, QPSK, Ant_B, MPX V+30V_ANT_A (V+30V_ANT_A) (FAN_VCC1) (V+5V_ANT_A) V+5V_ANT_A FAN_VCC1 PQ200WNA1ZPH NJM2846DL3-05 V+5V_ANT_A_SAW Discrete IC4303...
  • Page 77 V+5_1V for 7038, 3517, POD, DT_D, DSP, ARIA, LVDS, VDEC_D, ADC, HDMI, HDMI_SW, VBI Q4515 IC4403 FET Switch 3ch DD com. (V+3_3V_D2) V+3_3V_A2_7038 (V+3_3V_D) RTQ040P02 BD8602FV-1/ SP8M4 V+3_3V_A2_DSP V+3_3V_D_DSP V+3_3V_UCOM_VBI V+3_3V_D_ADC V+3_3V_D_7038 V+3_3V_D_7038_ROM V+3_3V_D_3517 V+3_3V_D_POD Q4415 for VDEC_D, HDMI, HDMI_SW FET Switch V+3_3V_D2_VDEC (V+3_3V_D2)
  • Page 78: Tanshi Assy

    4.13 TANSHI ASSY TANSHI ASSY +16.5V +12V +3.3V +1.8V +3.3V +16.5V REGULATOR REGULATOR IC9191 IC9181 NJM2846DL3 NJM78M12DL1A +16.5V +3.3V +1.8V DIGITAL AMP IC OPT_OUT OPTICAL OUT IC9201 MAP IC TAS5122DCA IC9101 SUB WOOFER OUT MAP5601M OUTPUT(AUDIO) AUDIO OUT INPUT(AUDIO) INPUT1 INPUT(VIDEO) for MAIN ASSY INPUT2...
  • Page 79: 50Fhd Led And Fhd Ir Assys

    4.14 50FHD LED and FHD IR ASSYS PDP-5010FD...
  • Page 80: Power Supply Block Of Fhd Rls And Side Key Assys

    4.15 POWER SUPPLY BLOCK of FHD RLS and SIDE KEY ASSYS FHD RLS ASSY OP AMP V+3_3V_UCOM IC9781 MM3012XN IC9782 AMS114YD01 SIDE KEY ASSY V+3_3V_STB S9501 to S9507 PDP-5010FD...
  • Page 81: Diagnosis

    5. DIAGNOSIS 5.1 POWER SUPPLY OPERATION 5.1.1 LED DISPLAY INFORMATION LED Pattern POWER STANDBY SLEEP State LED Pattern / Remarks Lightins out Blue AC OFF or Lightins out Main power switch OFF Orange Lightins out Blue Lightins out Standby power Always lighting management Orange...
  • Page 82: Power On Sequence

    5.1.2 POWER ON SEQUENCE Side Keys infrared Power MOD receiver Microcomputer RELAY Control IC3151 Inv. Amp Q9731 KEY_1 TXD_MD KEY_2 RXD_MD REQ_MD SR_IN MAIN Inv. Amp Microcomputer Microcomputer Q4105 IC8301 IC8401 TXD_IF RXD_IF CE_IF REQ_IF Inv. Amp BUSY_IF Q8302 SR_OUT SR OUT Jack JA9404 1 : The remote control (or KEY) signal is input to the IF microcomputer.
  • Page 83: Details Of Power On Sequence

    5.1.3 DETAILS OF POWER ON SEQUENCE Power supply status - AC off Microcomputer V+3.3V_STB Power supply V+5.1V_STB output port state IR/Key/ 232C IF: ACTIVE AC_DET Main: RELAY2 IF ucom US_SW M_SW_DET Main: PSW1 Short ACTIVE Module: RELAY M_SW_DET_B Module: DRF_B Main RST3 DCDC/REG...
  • Page 84 Power supply status - Standby V+3.3V_STB Microcomputer Power supply V+5.1V_STB output port state IR/Key/ 232C IF: ACTIVE AC_DET Main: PSW1 IF ucom US_SW M_SW_DET Module: RELAY Short ACTIVE Module: DRF_B M_SW_DET_B Microcomputer Main RST3 DCDC/REG input port state Switch PDET RST4 Main: RST4 DCDC/REG...
  • Page 85: Diagnosis Flowchart Of Failure Analysis

    5.2 DIAGNOSIS FLOWCHART OF FAILURE ANALYSIS 5.2.1 WHOLE UNIT Flowchart of Failure Analysis for The Whole Unit Note: Check that the Main power SW is ON side. START Problems concerning STB status Is STB 3.3 V power supplied? Check if the cable that connects Failure analysis for the Is the STB LED lit? (Check the power at the IF micro-...
  • Page 86 In the subsequent diagnostic steps, it is most likely that the multi base section is in failure. Problems concerning video display No Failure analysis for the Is it return to properly indication Is the panel mask properly when a command (PMTS00) is drive system =>...
  • Page 87: Power Supply Unit

    5.2.2 POWER SUPPLY UNIT Flowchart of Failure Analysis for The POWER SUPPLY Unit Failure analysis for the STB 3.3 V power is not output. POWER SUPPLY Unit => PS1 Is the cable connected firmly to Properly connect the cable between the P4 connector? the P4 and D23 connectors.
  • Page 88: Drive Assy

    5.2.3 DRIVE ASSY Flowchart of Failure Analysis for The Drive Assy Failure analysis for the drive system => DR1 Reset lighting is not displayed. X/Y DRIVE Assys Is the waveform normal when the Are the FFC cables properly Properly connect the FFC cables. voltage is applied to the panel? connected? Are the panel FPC and SCAN Assys...
  • Page 89 Failure analysis for the drive system => DR2 Abnormality across the whole screen, such as luminescent spots Because it is difficult to identify which drive is in failure, follow the flowchart below to check each Assy. Y DRIVE Assy / SCAN A, B, C, D ADDRESS Assy X DRIVE Assy Assys...
  • Page 90 X DRIVE Assy Are all the connectors properly Reconnect the connectors. connected? Is the VXKOFS1 set voltage Set the VXKOFS1 voltage correctly. correctly set? Is the VXKOFS2 set voltage Set the VXKOFS2 voltage correctly. correctly set? Another Assy may be in failure. Is the waveform normal when the voltage is applied to the panel? (See the oscilloscope photos.)
  • Page 91 Diagnose the ADDRESS Assy. Failure analysis for the drive system => DR3 The abnormality is associated with one ADDRESS or one TCP? Are the FFC cables properly Is the TCP control signal normal? Properly connect the FFC cables. connected? If the FFC cable that connects the DIGITAL and ADDRESS Assys is in failure, the abnormality is associated with one address in most cases.
  • Page 92: Digital Assy

    5.2.4 DIGITAL ASSY Flowchart of Failure Analysis for The DIGITAL Assy Failure analysis for the DIGITAL Assy => DG1 • If the OSD is not properly displayed although the panel mask is properly displayed, The on-screen display (OSD) is a failure exists in the path from the output of IC2801 on the MAIN Assy to IC3301 on the DIGITAL Assy. not properly indicated.
  • Page 93: Main Assy

    5.2.5 MAIN ASSY Flowchart of Failure Analysis for The MAIN Assy Failure analysis for the MAIN Assy => MA1 The STB LED does not light although STB 3.3 V power is supplied. Does the POWER switch on? Turn the POWER switch on. Failure in the RST IC (IC8302) output or its peripheral circuits Is resetting of the IF Replace the MAIN Assy.
  • Page 94: Video System

    5.2.6 VIDEO SYSTEM Flowchart of Failure Analysis for The Video System Failure analysis for the MAIN Assy => MA3 The input signal is not displayed. Is the selected input signal a => TV terrestrial analog TV? Is the selected input signal a =>...
  • Page 95 Flowchart of Failure Analysis for The Video System No video from Composite or S-VIDEO => COMP/S Image for the composite or S-video signal is not displayed. Is the function correspondeing to Select the corresponding signal selected signal input selected? with the Input selector. Is the compornent cable is Disconnect component and Replace the TANSHI Assy.
  • Page 96 No video from TV signal => TV TV signal is not displayed on the screen. Is the input selecter set to TV? Set the Input selector to TV. (ANT-A or B) (ANT-A or B) Is a signal output normally from Check around the FE and check the FE to IC4601?(pins 55, 57) the communications between FE...
  • Page 97 => COMP/PC1 Image for the component signals is not displayed. Is the function corresponding to Select the corresponding signal selected signal input selected? with the input selector. Check the communication between Replace flexible cable. Has the signal arrived at IC4701 ? the CN8804 and CN4004 or between CN8803 and CN4001 or around of jack.
  • Page 98 => PC Image for the PC signal is not displayed. Is the function corresponding to Select the corresponding signal selected signal input selected? with the input selector. Check the communication between Has the signal arrived at IC4701? the CN4701 and around IC4901. (pins 30, 32, 34) Is a signal output from IC4701? Check around IC4701 and check the...
  • Page 99 => DTV DTV (Digital Terrestrial Video) is not displayed. Is the power-supply voltage of Check between CN4105 and CN4105 normal? P8 (POWER SUPPLY Unit). When power ON, is RESET_DT Check around IC6902. (IC8401 - pin 60) Low after D+3.3 V standing up? Do you communicate by TXD_DT Check between IC8401 (pins 52, Replace the MAIN Assy.
  • Page 100: Audio System

    5.2.7 AUDIO SYSTEM Flowchart of Failure Analysis for The Audio System => AU1 Has the sound been emitted from Is sound muting set? Cancel muting, then check again. the speakers? Is the volume set to 0? Raise the volume, then check again. Pull out headphone, then check Is not headphone inserted? again.
  • Page 101 Has the sound been emitted from Is sound muting set? Cancel muting, then check again. the Headphones? Is the volume set to 0? Raise the volume, then check again. Is a signal output from IC9101? (pins 38, 39) Check around the IC9101 and repair the failure points. Is a signal output from IC8871? Check the communications around the IC8871 and between the IC8871 (pins 1, 7)
  • Page 102 Check the communications between Is a signal input to IC9101? NG Replace the IC6001 and Has the sound of the Analog the IC6001 and the microcomputer (pins 28, 29) broadcasting output? repair the failure points. and between the IC6001 and IC9101. Check the communications around the IC9101 and between the IC9101 and the microcomputer.
  • Page 103: Diagnosis Of Pd (Power-Down)

    5.3 DIAGNOSIS OF PD (POWER-DOWN) 5.3.1 BLOCK DIAGRAM OF THE POWER-DOWN SIGNAL Block Diagram of the Power-Down Signal PDP-5010FD...
  • Page 104: Pd (Power-Down) Diagnosis Of Failure Analysis

    5.3.2 PD (POWER-DOWN) DIAGNOSIS OF FAILURE ANALYSIS Prediction of failure symptoms when a PD (power-down) is generated Red LED Operating Defective Assy PD Outline Checkpoint Possible Defective Part Remarks Flashing Count Failure in the POWER SUPPLY Unit POWER SUPPLY Unit VSUS-SUSOUT and SUSOUT- X SUS BLOCK Q1219 to Q1224...
  • Page 105 How to distinguish which connector is disconnected To which Assy the Connector LED Flashing Count Assy Connector Screen Display is Connected CN1001 DIGITAL Assy 5 (XDRIVE) CN1201 POWER SUPPLY Unit (drive system power) Black screen X DRIVE Assy CN1202 POWER SUPPLY Unit (ADR system power) 8 (ADRS) 8 (ADRS) CN1203...
  • Page 106 X Drive PD system Increase or decrease Resonance center voltage detection electric potential 1 XSUS_PD Increase or decrease Resonance center voltage detection electric potential 2 XDRV_PD X_CN Decrease voltage 15VDD detection Decrease voltage VXKOFS1 XDD_PD detection Decrease voltage VXKOFS2 detection Y Drive PD system Resonance center Increase or decrease...
  • Page 107: Diagnosis Of Sd (Shutdown)

    5.4 DIAGNOSIS OF SD (SHUTDOWN) 5.4.1 BLOCK DIAGRAM OF THE SHUTDOWN SIGNAL Block Diagram of the Shutdown Signal PDP-5010FD...
  • Page 108: Sd (Shutdown) Diagnosis

    5.4.2 SD (SHUTDOWN) DIAGNOSIS PDP-5010FD...
  • Page 109 PDP-5010FD...
  • Page 110: Non-Failure Information

    In a case of color difference 4:2:2, Y, Cb, and Cr use 12 bits each, but Cb and Cr are transmitted at a half sampling rate of Y. This unit is capable of processing the upper 10 bits out of 12 bits of video data. Recent high-end DVD players, such as Pioneer DV-79AVi, are capable of outputting 10-bit color-difference signals.
  • Page 111 " Confirmation of the manufacturer of the connected equipment Check if the connected equipment was manufactured by Pioneer and if it supports the HDMI Control function. If its manufacturer is not Pioneer, proper operations are not guaranteed.
  • Page 112 " Confirmation of the number of connected devices Check that the number of connected devices does not exceed the maximum number for guaranteed operations. Maximun Equipment Number DVD recorder BD player AV System " Confirmation of settings Check that the settings for the HDMI Control function are properly made.
  • Page 113: Function Of Decreasing The Brightness Level

    5.5.2 FUNCTION OF DECREASING THE BRIGHTNESS LEVEL High-temperature protection function 1 If the panel temperature (TEMP1) reaches 80 °C, the limit for the maximum count of plasma discharge will be gradually decreased to lower the temperature of the panel. • This function is activated based on the TEMP1 temperature. •...
  • Page 114: Outline Of The Operation

    5.6 OUTLINE OF THE OPERATION 5.6.1 PANEL DRIVE-POWER ON / OFF FUNCTION Function: It is an operational mode where the digital signal processing performs circuit operation but the power is not supplied to the panel driving system (Vsus, VAddress) in order to avoid a power down (PD). Application: 1.
  • Page 115: Specification Of The Fan Control

    5.6.2 SPECIFICATION OF THE FAN CONTROL Block diagram The internal fan cools down the MTB and Power blocks. The external fans cool down the whole unit. Internal fan External fans DIGITAL Assy TANSHI Assy TEMP2 Module_Ucom FHD FAN If an emergency signal CONNECT is detected, it will be Assy...
  • Page 116: Processing In Abnormality

    5.6.3 PROCESSING IN ABNORMALITY Protection of the Power Amplifier Circuit configuration MAIN Assy TANSHI Assy IF_UCOM DIGITAL POWER A_NG_B A_NG_B AMP IC MAIN_UCOM PULL_D PULL_D Specifications for port monitoring Port Name SD/PD Indication Active Monitoring conditions Operation Shutdown occurs when the signal is "L." RST4 = "H"...
  • Page 117 Power supply and DC-DC converter Circuit configuration MAIN Assy POWER SUPPLY Unit V+3.3V_UCOM MAIN_UCOM IF_UCOM AC_DET RST3 AC shutdown Inverter detection V+12V V+5.1V SW_REG PULL_U RST4 Voltage MAIN detection POWER PULL_D Startup Main ucom ACTIVE V+6.5V V+5.1V V+5V_USB V+3.3V_D PULL_U PULL_U Overvoltage Detection...
  • Page 118 Fan and temperature sensor Circuit configuration MAIN Assy V+3_3V_UCOM V+3_3V_UCOM TANSHI Assy PULL_U PULL_U TEMP2 TEMP2 SENSOR FAN ON1 FAN_12V Drive FAN CONT1 Circuit IF_UCOM FAN_NG1 (H act) V+3_3V_UCOM FHD FAN CONNECT Assy PULL_U FAN ON2 FAN_12V Drive FAN CONT2 Circuit FAN_NG2 (H act) PANEL SENSOR...
  • Page 119: Trap Switch

    5.6.4 TRAP SWITCH Outline and Notes For video data transmission inside this Plasma Display, digital signals are used. Therefore, this unit adopts the HDCP (High-bandwidth Digital Content Protection) system for copyright protection. This unit is also provided with a detection switch (TRAP switch) that will prohibit the unit from being turned on again "if the rear case of the unit is accidentally opened,"...
  • Page 120: Service Factory Mode

    6. SERVICE FACTORY MODE 6.1 OUTLINE OF THE SERVICE FACTORY MODE Operations during Service Factory mode are described here. 6.1.1 SERVICE FACTORY MODE TRANSITION CHART Standby mode Power supply ON mode POWER FACT FACT [POF] [FAY] HOME MENU [FAN] Effective IR in Factory mode •...
  • Page 121: Functions When Entering The Service Factory Mode

    6.1.3 FUNCTIONS WHEN ENTERING THE SERVICE FACTORY MODE Fuctions whose setting are set to OFF The settings for the following functions are set to OFF when Service Factory mode is entered (including when the “FAY” command is received) : Function Remarks 2-Screen Operation Input function set on the main side is selected.
  • Page 122: Remote Control Code In Service Factory Mode

    6.1.4 REMOTE CONTROL CODE IN SERVICE FACTORY MODE Remote Control Keys Basic Functions Remarks MUTING Switching the main items. Shifting to the next main item (top). j (DOWN) Switching the subtitled items. Shifting downward to the next subtitiled item. i (UP) Switching the subtitled items.
  • Page 123: Pdp Service Remote Control

    6.1.5 PDP SERVICE REMOTE CONTROL • The keys labeled with the same names on the service remote control unit have the same functions as those of the supplied remote control unit. (See "2.3 PANEL FACILITIES.") • For the keys not provided on the supplied remote control unit, see the explanations below: GENERATION switch for remote control codes This switch selects the generation of remote control codes to be transmitted:...
  • Page 124: Factory Hierarchical Table

    6.1.6 FACTORY HIERARCHICAL TABLE Large Item Variable / Adjustment Range Remarks Middle Item Small Item 6.2.1 INFORMATION 6.2.1.1 VERSION (1) 6.2.1.2 VERSION (2) 6.2.1.3 VERSION (3) 6.2.1.4 MAIN NG CLEAR <=> NO <=> YES 6.2.1.5 TEMPERATURE MTB HOUR METER CLEAR NO <=> YES 6.2.1.6 HOUR METER 6.2.1.7 HDMI SIGNAL INFO 1 6.2.1.8 HDMI SIGNAL INFO 2...
  • Page 125 Large Item Variable / Adjustment Range Remarks Middle Item Small Item 6.2.2 PANEL FACTORY (+) 6.2.2.8 ETC. (+) BACKUP DATA <=> NO OPRT <=> TRANSFER or ERR Equivalent to BCP DIGITAL EEPROM <=> NO OPRT <=> DELETE/REPAIR Equivalent to FAJ/UAJ PD INFO.
  • Page 126: Indications In Service Factory Mode

    6.1.7 INDICATIONS IN SERVICE FACTORY MODE F O R T I O – 0 1 0 – N T V – R S I Main-items – – L T I P R S – P I C – – D U L E Subtitled-items P R S –...
  • Page 127 2 SIG Mode and Screen size (by User is displayed) 1st and 2nd characters : Resolution of the input signal 3rd and 4th characters : Refresh rate of the input signal 5th character : Selection of the screen size g Input signal mode table for video signals (resolutions and V frequencies) 1st to 4th Character Signal Type Fv (Hz)
  • Page 128: Details Of Factory Menu

    6.2 DETAILS OF FACTORY MENU 6.2.1 INFORMATION Operation items RS-232C Function/Display Context Command 6.2.1.1 VERSION (1) The Flash memory versions for each device are displayed. (Common part) 6.2.1.2 VERSION (2) The Flash memory versions for each device are displayed. (Individual part) 6.2.1.3 VERSION (3) 6.2.1.4...
  • Page 129 6.2.1.2 VERSION (2) F O R T I O – 0 6 0 – D I G – R S I A R E X X X X X X X X 0 1 2 3 4 5 6 7 X X X X X X X X H H H H H H H H H H H H H H H H...
  • Page 130 6.2.1.4 MAIN NG F O R T I O – 0 6 0 – N T V – 0 0 1 1 H 2 1 M – I I 0 0 0 1 H 5 0 M 0 0 0 3 H 0 3 M –...
  • Page 131 F O R T I O – 0 6 0 – N T V – L E A R < = > : N O Operation: Even if [k] key or [l] key is pressed, {CLEAR <=> :YES} ⇔ {CLEAR <=> :NO} is repeated. If the [ENTER/SET] key is kept on pressing for 5 second when the status of this menu is <YES>, clear process will begin.
  • Page 132 6.2.1.5 TEMPERATURE A present temperature and the FAN rotation are displayed. If either [k] key or [l] key is pressed, the display data is refreshed. F O R T I O – 0 6 0 – N T V – U R E ( F ) ( F )
  • Page 133 6.2.1.6 HOUR METER F O R T I O – 0 6 0 – N T V – 0 0 1 2 1 M 0 0 1 2 1 M P A N E L C O U N T E R I A L T I M E S O U N...
  • Page 134 6.2.1.7 HDMI SIGNAL INFO 1 F O R T I O – 0 6 0 – N T V – N A L V S Y N – – C K D T 0 0 6 V A L 4 2 5 S C D T D C R P T 0 3 6 1 F 7 1 4...
  • Page 135 6.2.1.8 HDMI SIGNAL INFO 2 F O R T I O – 0 6 0 – N T V – N A L S : 2 S : 0 V E : L : I p i c t L : P L : P 0 8 0 O : 4...
  • Page 136 6.2.1.9 VDEC SIGNAL INFO 1 – 0 6 0 – N T V – F O R T I O N A L – 0 – 4 – 0 – 4 – 0 – 4 – 0 – 4 – 0 –...
  • Page 137 6.2.1.11 DTV TUNING STATUS 1 Displays digital broadcast signal information and status upon receiving digital signal. F O R T I O – 0 6 0 – D I G – Q U E N C Y I O N 1 2 3 4 5 R E C E R R O R...
  • Page 138: Panel Factory (+)

    6.2.2 PANEL FACTORY (+) Operation Items This is the menu screen for the adjustment of the panel. Data acquisition and value adjustment can be performed for the following items: Indication Description of functions 6.2.2.1 PANEL INFORMATION Data, such as the version of the microcomputer of the panel, product serial number, and statuses of memories for adjustment values for the main unit and for backup, are displayed.
  • Page 139 Details of indications in each layer • In the following examples, GUI images for a 50-inch and 60-inch models are indicated. 6.2.2.1 PANEL INFORMATION • Data, such as the version of the microcomputer of the panel, product serial number, and statuses of memories for adjustment values for the main unit and for backup, are displayed.
  • Page 140 6.2.2.3 POWER DOWN • The power-down history is displayed. The last most 8 power-down histories are displayed with the hour-meter values that indicate the hours when power-downs occurred. No other layers are nested below this layer, and there are no adjustment items.
  • Page 141 6.2.2.5 PANEL-1 ADJ (+) • Timing and voltage for the driving pulse are set. At third line of the screen, the WB (White Balance) table and frequency table indicating operation status are displayed, and at fifteenth line of the screen, the item for the upper nested layer (PANEL-1 ADJ [+]) is displayed.
  • Page 142 6.2.2.6 PANEL-2 ADJ (+) • White balance can be adjusted by adjusting R, G, and B gain. Pressing the ENTER/SET key shifts the screen to the next nested layer below for item selection. g Key operation – 0 6 0 –...
  • Page 143 6.2.2.7 PANEL FUNCTION (+) • A setting for panel degradation correction can be made. Pressing the ENTER/SET key shifts the screen to the next nested layer below for item selection. g Key operation N E L F A C T –...
  • Page 144 6.2.2.8 ETC. (+) • The setting about the backup of panel adjusting value and various data on panel operational information can be cleared. Pressing the ENTER/SET key shifts the screen to the next nested layer below for item selection. g Key operation –...
  • Page 145 6.2.2.9 RASTER MASK SETUP (+) • This menu set the RASTER MASK and the drive sequence at RASTER MASK state. Pressing the ENTER/SET key shifts the screen to the next nested layer below for item selection. g Key operation N E L F A C T –...
  • Page 146 6.2.2.10 PATTERN MASK SETUP (+) • This menu set the PATTERN MASK and the drive sequence at PATTERN MASK state. Pressing the ENTER/SET key shifts the screen to the next nested layer below for item selection. g Key operation – 0 6 0 –...
  • Page 147 6.2.2.11 COMBI MASK SETUP (+) • This menu set the COMBI MASK and the drive sequence at COMBI MASK state. Pressing the ENTER/SET key shifts the screen to the next nested layer below for item selection. g Key operation N E L F A C T –...
  • Page 148 6.2.3 OPTION Operation item Function Content RS-232C −−− 6.2.3.1 EDID WRITE MODE <=> DISABLE <=> ENABLE −−− 6.2.3.2 ANTENNA MODE <=> CABLE <=> AIR −−− 6.2.3.3 AFT <=> OFF <=> ON (Controls AFT action) −−− 6.2.3.4 SYNC DET (+) Exclusively used for technical analysis −−−...
  • Page 149: Initialize

    6.2.4 INITIALIZE Operation item Function Content RS-232C 6.2.4.1 SIDE MASK LEVEL (+) Configure the color of the side mask. 6.2.4.2 FINAL SETUP (+) Initialize flash memorys on virgin product status −−− 6.2.4.3 HMG/HG SERVICE MODE Enter HMG/HG SERVICE MODE −−− 6.2.4.4 Wide XGA AUTO <=>...
  • Page 150 6.2.4.3 HMG/HG SERVICE MODE I T I I Z E – 0 6 0 – P B R – S H I < > The value of all memorized data are set to shipment status. If the [ENTER] key is kept on pressing for 5 second when the status of this menu is <YES>, HMG/HG SERVICE mode will be done. For ELITE model Be sure to do above procedure at input fuction except HMG.
  • Page 151 (3) Each item explanation (Example) 1 PTP Support 8 C (Configuration descriptor info) #Ifs Number of Interfaces Decimal Disable PTP Non-Support String #Cfg Configuration Number Decimal Enable PTP Support String Attributes Hexadecimal 2 T (Topology info) MxPwr MaxPower in mA Decimal Bus Number Decimal...
  • Page 152: Disassembly

    7. DISASSEMBLY 7.1 FLOWCHART OF REMOVAL ORDER FOR THE MAIN PARTS AND BOARDS Note: Even if the unit shown in the photos and illustrations in this manual may differ from your product, the procedures described here are common. Flowchart of removal order for the main parts and boards It is efficient to proceed with removal of the main parts and boards in the order shown in the chart below: Power Button Side input...
  • Page 153: Disassembly

    Disconnect the speaker cables. Remove the three screws. Remove the speaker system. Remove the three brackets by removing the six screws. Speaker cable ×2 Bracket When using the Pioneer table top stand Speaker system ×2 Bracket ×2 Speaker cable Bracket ×2 Bracket Speaker system ×2...
  • Page 154 Disassembly Rear Case (508F) Function button panel SIDE KEY Assy Remove the two screws. Remove the function button panel. Side input cover Remove the two screws. Side input cover Function button panel Remove the side input cover. Power button case (508F) Remove the two screws.
  • Page 155 Access to PCB Assys SIDE IO Assy • For 50F X DRIVE Assy • For SIDE IO Assy Remove the four screws. SIDE IO Assy Side input shield Remove the two screws. Remove the four screws. Remove the side input panel (8U). 50F X DRIVE Assy Remove the two screws.
  • Page 156 MAIN Assy Disconnect cables, connectors, as required. Remove the two screws. Remove the two screws. Remove the POD cover. POD stay A POD Assy Remove the POD stay A with PCB. How to remove the bridge connector connecting between the MAIN and TANSHI Assys (1) Grip the two short edges of the connector with longnose pliers.
  • Page 157 Front Case Assy (508FU) Remove the four rivets. Pull the lower part of the Front case Assy (508FU) Front case Assy (508FU) toward you and out. Remove the Front case Assy (508FU), by pulling it upward. Rivet Front side Turn it not to press the rivet. When assembling the front case, (Because when the rivet presses, fit in once again.) tighten this rivet first.
  • Page 158 Access to 50F DIGITAL Assy Disconnect the cable. Multi base section Remove the two screws. Remove the four screws. Lift the Multi base section to the direction of the arrow. Multi base section Multi base section PANEL SENSOR Assy 50F DIGITAL Assy PDP-5010FD...
  • Page 159 Exchange of SCAN IC Front chassis HT (508F) Assy Remove the four screws. Remove the two screws. Remove the front chassis HT (508F) Assy. Front chassis HT (508F) Assy Front chassis HB Assy (50) Disconnect the two jumper wires. Remove the one screw. Remove the FHD RLS Assy.
  • Page 160 Front chassis VL (508F) Loosen the jumper wire. Remove the three screws. Remove the front chassis VL (508F). Exchange Front chassis VL (508F) 50F Y DRIVE Assy SCAN IC SCAN IC SCAN IC SCAN IC ×4 ×4 ×4 ×4 50F SCAN A 50F SCAN B 50F SCAN C 50F SCAN D...
  • Page 161: Disassembly And Reassembly Precautions For Speaker System

    7.3 DISASSEMBLY AND REASSEMBLY PRECAUTIONS FOR SPEAKER SYSTEM SERVICE PRECAUTIONS Be careful in handling this product, because scratches on cabinet coating are easily noticeable. When working on this unit, be sure to place the cabinet on a piece of soft cloth for protection. - Reassembly (1) Grille Assy Remove the old two-sided tape attached to the rear side of the...
  • Page 162: Each Setting And Adjustment

    8. EACH SETTING AND ADJUSTMENT 1. At shipment, the unit is adjusted to its best conditions. Normally, it is not necessary to readjust even if an assembly is replaced. If the adjustment is shifted or if it becomes necessary to readjust because of part replacement, etc., perform the adjustment as described below. 2.
  • Page 163 Notes on replacing parts For the parts described in the list below, replacement is required for the whole Assy, not only the defective part. If any part listed below is identified as defective and needs replacement, replace the whole Assy, and make necessary adjustments after replacement.
  • Page 164: Backup Of The Eeprom (Digital Assy)

    8.2 BACKUP OF THE EEPROM (DIGITAL ASSY) Outline Adjustment data are stored in the EEPROM (4K) on the DIGITAL Assy in the production process. Those adjustment data are also automatically stored in the EEPROM (for backup) on the PANEL SENSOR Assy. If the DIGITAL Assy is replaced, those adjustment data for backup can be copied from the EEPROM on the PANEL SENSOR Assy to a new DIGITAL Assy.
  • Page 165 2. When a secondhand DIGITAL Assy that had been mounted in another product is to be reused As adjustment data for another product are already stored in the secondhand DIGITAL Assy, first delete those data then copy the backup data stored in the EEPROM on the PANEL SENSOR Assy. (1) Copying, using the Factory menu 1 Plug in the AC cord, press the Power switch on the unit to set it to ON, then enter Standby mode.
  • Page 166 3. In a case where normal backup data are not stored in the backup EEPROM because the EEPROM on the DIGITAL Assy is defective, etc., and where manually adjusted values are to be applied to the product Note: In this section, it is assumed that settings for various items have been completed, using Factory menu or RS-232C commands.
  • Page 167: How To Clear History Data

    8.3 HOW TO CLEAR HISTORY DATA Clearance of various logs after the Assys are replaced Besides adjustment data, data on accumulated power-on time and logs on defective parts of the product are backed up. Some of those data must be cleared after the Assys are replaced for service. (1) Clearance of logs, using the RS-232C commands When the POWER When the Other...
  • Page 168: Adjustment When The Service Panel Assy Is Replaced

    8.4 ADJUSTMENT WHEN THE SERVICE PANEL ASSY IS REPLACED After the panel is replaced with one for service, voltage margin adjustment is required. [Preparation] Basically, voltage margin adjustment is performed using the Panel Factory menu. After the panel is replaced and the unit is turned on, clear the pulse meter first. For details on how to clear the pulse meter, see "8.3 HOW TO CLEAR HISTORY DATA".
  • Page 169 Overview Recovery flowchart (1) (Changing the VOL OFFSET setting voltage) (1-1) Preparation Checking VOL OFFSET (min) (RST MASK 12: Light blue) Note on voltage calculation Clearing of the hour meter and pulse meter (1-2) When calculating the setting voltage, round off to Aging with RST MASK 01 (White) displayed Checking VOL OFFSET (min) get rid of the fractional part.
  • Page 170 Preparation before adjustment [Replacement with the panel for service is completed.] Procedures for resetting corrections for change over time Turn the unit on. / [PON] Enter Factory mode. / [FAY] Set PM/B1-B5 to CLEAR (to clear the pulse meter). / [CPM] Set HR-MTR to CLEAR (to clear the hour meter).
  • Page 171 Main flowchart (1)...Checking VOL OFFSET [From Preparation] Display RST MASK 12 (Light blue). / [MKS S62] Set VOL OFFSET to the tentative setting value minus 64. / [VOF ∗∗∗] Is there erroneous discharge (abnormal lit cell)? To the Recovery flowchart (1-1) (Check on the PANEL 1-ADJ menu.) Display RST MASK 10 (Pink).
  • Page 172 Main flowchart (2)...Checking VOL YNOFS3/4/1 [From the Main flowchart (1)] Display RST MASK 16 (Green 1023+). / [MKS S66] Set VOL YNOFS3 to the tentative setting value minus 23. / [VY3 ***] Set VOL YNOFS4 to the tentative setting value minus 23. / [VY4 ***] Set VOL YNOFS1 to the tentative setting value minus 23.
  • Page 173 Recovery flowchart (1-1)...Changing the VOL OFFSET setting voltage [From the Main flowchart (1)] RST MASK 12 (Light blue) Gradually increase the VOL OFFSET value until disappear the discharge (lit cell). The VOL OFFSET value must be 133 or less. Replacement of abnormal circuits or Current VOL OFFSET >...
  • Page 174 Display RST MASK 03 (Green). / [MKS S53] Replacement of abnormal circuits or Is there erroneous discharge (abnormal dead cell)? re-replacement of the panel required (Check on the PANEL 1-ADJ menu.) Set VOL OFFSET to the current setting value minus 48. / [VOF ***] Determine the current VOL OFFSET setting value as the final value.
  • Page 175 Recovery flowchart (1-4)...Changing the VOL OFFSET setting voltage [From the Main flowchart (1) / Recovery flowchart (1-3)] RST MASK 03 (Green) Gradually decrease the VOL OFFSET value until disappear the discharge (dead cell). The VOL OFFSET value must be 117 or greater. Replacement of abnormal circuits or Current VOL OFFSET <...
  • Page 176 Recovery flowchart (2-1)...Changing the VOL YNOFS3/4/1 setting voltage [From the Main flowchart (2)] RST MASK 16 (Green 1023+) Set VOL YNOFS1 to the tentative setting value. / [VY1 ***] Set VOL YNOFS3 to the current setting value +4. / [VY3 ***] Set VOL YNOFS4 to the current setting value +4.
  • Page 177 Set VOL YNOFS3 to the current setting value minus 23. / [VY3 ∗∗∗] Set VOL YNOFS4 to the current setting value minus 23. / [VY4 ∗∗∗] VOL YNOFS3 final setting value Determine the current setting value for VOL YNOFS3 as the final value. Determine the current setting value for VOL YNOFS4 as the final value.
  • Page 178 Recovery flowchart (2-3)...Changing the VOL YNOFS3/4/1 setting voltage [From the Main flowchart (2)] RST MASK 22 (Cyan 3SF) Set VOL YNOFS1 to the tentative setting value. / [VY1 ***] Set VOL YNOFS3 to the current setting value minus 4. / [VY3 ***] Set VOL YNOFS4 to the current setting value minus 4.
  • Page 179 Setting Voltages Vysnofs (V) Vyprst (V) Vyknofs1,2 (V) Vyknofs3 (V) Vyknofs4 (V) PDP-5010FD...
  • Page 180 Setting Voltages Vyprst (V) Vyknofs1,2 (V) Vyknofs3 (V) Vyknofs4 (V) Vyprst (V) PDP-5010FD...
  • Page 181: Adjustment When The Drive Assys Are Replaced

    8.5 ADJUSTMENT WHEN THE DRIVE ASSYS ARE REPLACED Waveform adjustments required when replacing the following parts of the X DRIVE and Y DRIVE Assys. Assy Name Ref No. Part Name Part Category Remarks X DRIVE Assy IC1101 PS9117AP Photo Coupler IC1104 TND307TD FET Driver...
  • Page 182 DELAY ADJUSTMENT OF THE CONTROL SIGNAL (SUS-D) 1 Measure the pulse width of the SUS-D signal. 2 Check the pulse width of the SUS-D input signal (gate terminal of Q2111). Adjust the variable control so that the pulse width of the SUS-D input signal (gate terminal of Q2111) becomes the same pulse width ±...
  • Page 183 SUS-B ADJUSTMENT X DRIVE Assy TP1127 from IC1104 Q1116 DIGITAL Assy IGBT IC1002_A1 IC1101 Q1104 Photo XSUS-U Coupler Q1108 IGBT 2 Adjust the SUS-U and SUS-B input TP1119 delay time so that it becomes "Δ Tsus - iub + 70 ± 5 nsec." 1 Measure the SUS-U and SUS-B TP1258 Q1204...
  • Page 184: Precaution On Replacement Of The Power Supply Unit

    8.6 PRECAUTION ON REPLACEMENT OF THE POWER SUPPLY UNIT Attachment of the housing wire The housing wire (J126) is attached to the P11 terminal of the POWER SUPPLY unit. As the housing wire is not provided with the POWER SUPPLY unit for service, when replacing the POWER SUPPLY unit, remove the housing wire (J126) from the old one and attach it to the new one.
  • Page 185: Rs-232C

    9. RS-232C 9.1 OUTLINE OF RS-232C COMMAND 9.1.1 PREPARED TOOLS It is necessary to prepare the following one to use 232C command. • PC • Application for control • 232C cable (straight) ∗ The setting of the Com port cannot be communicated if it doesn't do correctly. (Please follow a set explanation of PC in the Com port) 9.1.2 USING RS-232C COMMANDS Individual ports are provided for RS-232C and SR+ connectors with this model.
  • Page 186: List Of Rs-232C Commands

    9.2 LIST OF RS-232C COMMANDS RS-232C commands can be used in Service Factory mode. Before using RS-232C commands, it is necessary to change the factory presetting. See "9.1 OUTLINE OF RS-232C COMMAND". [Note ; If you want to see version infomation (ex. QS1, QSE, Factory, Menu), Please see 10 seconds after starting.] RS-232C command list Active Effective only...
  • Page 187 Active Effective only Command Last U-com Remarks Function in Factory Name Memory MDU MTB mode Determining the flag of the DIGITAL Assy adjustment in "adjustment is completed" Factory mode OFF Factory mode ON Set each memory setting of MTB side to the shipment state. ∗∗∗...
  • Page 188 Active Effective only Command Last U-com Remarks Function in Factory Name Memory MDU MTB mode V ramp (slant 1) Slanting ramp Window (Hi= 870, Lo= 102) Window (Hi= 1023, Lo= 102) Window (Hi= 1023, Lo=000) Window (Hi= 1023) 4 % Window (Hi= 1023) 1.25 % Window (1/7 LINE) STRIPE (MGT/GRN)
  • Page 189 Active Effective only Command Last U-com Remarks Function in Factory Name Memory MDU MTB mode Raster - Blue Raster - Black Raster - Cyan Raster - Magenta Raster - Yellow Raster - Pink Raster - Cyan 291 Raster - Yellow egg color Raster - Light blue Raster - Beige Raster - Gray 291...
  • Page 190 Active Effective only Command Last U-com Remarks Function in Factory Name Memory MDU MTB mode ∗∗∗ Panel white balance adjustment - Blue highlight UP*/DN* is not effective ∗∗∗ Panel white balance adjustment - Blue low light UP*/DN* is not effective Passing PD signals to the POWER SUPPLY Unit =>...
  • Page 191 Active Effective only Command Last U-com Remarks Function in Factory Name Memory MDU MTB mode Red-independent gamma setting: Straight Red-independent gamma setting: Fixed on 1.6 Red-independent gamma setting: Fixed on 1.7 Red-independent gamma setting: Fixed on 1.8 Red-independent gamma setting: Fixed on 1.9 Red-independent gamma setting: Fixed on 2.0 Red-independent gamma setting: Fixed on 2.1 Red-independent gamma setting: Fixed on 2.2 (default)
  • Page 192 Active Effective only Command Last U-com Remarks Function in Factory Name Memory MDU MTB mode ∗∗∗ First reset (wedge width) UP*/DN* is not effective ∗∗∗ UP*/DN* is not effective Second reset (wedge width) BLUE setting for panel degradation correction: Lv0 (no correction) BLUE setting for panel degradation correction: LV1 BLUE setting for panel degradation correction: LV2 BLUE setting for panel degradation correction: LV3...
  • Page 193 Active Effective only Command Last U-com Remarks Function in Factory Name Memory MDU MTB mode STREAKING correction mode OFF STREAKING correction mode 1 STREAKING correction mode 2 STREAKING correction mode 3 STREAKING correction mode 4 STREAKING correction mode 5 STREAKING correction mode 6 STREAKING correction mode 7 STREAKING correction mode 8 Smooth clear drive OFF...
  • Page 194 Active Effective only Command Last U-com Remarks Function in Factory Name Memory MDU MTB mode Setting the frequency in Mask mode to VD-48 Hz Setting the frequency in Mask mode to VD-50 Hz Setting the frequency in Mask mode to VD-60 Hz Setting the frequency in Mask mode to VD-72 Hz Setting the frequency in Mask mode to VD-75 Hz Setting the frequency in Mask mode to PC-60 Hz...
  • Page 195: Details Of Each Commands

    9.3 DETAILS OF EACH COMMANDS 9.3.1 QS1 (PANEL STATUS) Model information and version information are returned. Command Effective Operation Function Remarks Format Modes [QS1] Every Time Output of status Return data: 3 (ECO) + 84 (DATA) + 2 (CS) = 89 Byte Data 15: MTB Generation Data Arrangement...
  • Page 196: Qs2 (Panel Operation Data)

    9.3.2 QS2 (PANEL OPERATION DATA) The command QS2 is for acquiring data on the panel's operational information. Command Effective Operation Function Remarks Format Modes [QS2] All operations To acquire data on operations of the panel Return data: 3 (ECO) + 34 (DATA) + 2 (CS) = 39 Byte Data Data Arrangement Output Example...
  • Page 197: Qs3 (Other Data On The Panel)

    9.3.3 QS3 (OTHER DATA ON THE PANEL) The command QS3 is for acquiring data on operational information of the panel. Command Effective Operation Function Remarks Format Modes [QS3] All operations To acquire data on operations of the panel Return data: 3 (ECO) + 58 (DATA) + 2 (CS) = 63 Byte Data Data Arrangement Output Example...
  • Page 198: Qaj (Panel Adjustment Data)

    9.3.4 QAJ (PANEL ADJUSTMENT DATA) The command QAJ is for acquiring the panel's factory-preset data. Command Effective Operation Function Remarks Format Modes [QAJ] All operations To acquire data on the setting value of drive voltage Return data: 3 (ECO) + 84 (DATA) + 2 (CS) = 89 Byte 31: Streaking correction Data Data Arrangement...
  • Page 199: Qpw (Video Adjustment Data Of The Panel)

    9.3.5 QPW (VIDEO ADJUSTMENT DATA OF THE PANEL) The command QPW is for acquiring the factory-preset data about the video of the panel. Command Effective Operation Function Remarks Format Modes [QPW] All operations To acquire data on the video setting value Return data: 3 (ECO) + 40 (DATA) + 2 (CS) = 45 Byte Output 1: Drive sequence Data...
  • Page 200: Qpd (Pd Logs)

    9.3.7 QPD (PD LOGS) The command QPD is for acquiring data from the 8 latest power-down (PD) logs. Command Effective Operation Function Remarks Format Modes [QPD] All operations To acquire data on the power-down logs Return data: 3 (ECO) + 80 (DATA) + 2 (CS) = 85 Byte Data Data Arrangement Output Example...
  • Page 201: Qsd (Sd Logs)

    9.3.8 QSD (SD LOGS) The command QSD is for acquiring the data from the 8 latest shutdown (SD) logs. Command Effective Operation Function Remarks Format Modes [QSD] All operations To acquire data on the shutdown logs Return data: 3 (ECO) + 80 (DATA) + 2 (CS) = 85 Byte "...
  • Page 202: Qse (Destination Peculiar Information)

    9.3.9 QSE (DESTINATION PECULIAR INFORMATION) Induce it peculiar, individual information is acquired. Command Effective Operation Function Remarks Format Modes [QSE] Every time Output of status Data Output Order Part Data Arrangement Example Length − Received Command name 3 byte DTV Hardware Version 8 byte 07080200 DTV Hardware Serial...
  • Page 203: Qng (Shutdown Information Of Mtb)

    9.3.11 QNG (SHUTDOWN INFORMATION OF MTB) MTB side's shutdown information is acquired. Command Effective Operation Function Remarks Format Modes [QNG] Every time Output of status Output Data Order Part Data Arrangement Length Example − Received Command name 3 byte 1st latest NG No. 1 byte Subcategory No.
  • Page 204 < No. 7 Subcategory Information on "Failure in 3-wire < No. 10 Subcategory Information on "Abnormally in serial communication of Main microcomputer" > FAN" > Value Shutdown Factor Remarks (Operation) Value Shutdown Factor Remarks (Operation) FAN 1 Shutdown Communication error of IF Shutdown FAN 2 (FHD only) Shutdown...
  • Page 205: Qsi (Input Signal Data)

    9.3.12 QSI (INPUT SIGNAL DATA) The command QSI is for acquiring all data on input video signals. Command Effective Operation Function Remarks Format Modes [QSI] All operations To acquire all data on input video signals Return data: 3 (ECO) + 66 (DATA) + 2 (CS) = 71 Byte Output Data 1: Type of Drive...
  • Page 206: Fay / Fan (Adj. Commands Permission / Prohibition)

    9.3.14 FAY / FAN (ADJ. COMMANDS PERMISSION / PROHIBITION) The commands FAY/FAN are for prohibiting/permitting panel/MTB-adjustment commands. Operation Command Remarks Effective Operation Format Control Modes For details, refer to the section “6.1.3 FUNCTIONS WHEN Normal operation mode [FAY] Adjustment command is valid. ENTERING THE SERVICE FACTORY MODE”.
  • Page 207 PDP-5010FD...
  • Page 208: Exploded Views And Parts List

    10. EXPLODED VIEWS AND PARTS LIST NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.
  • Page 209 (1) PACKING SECTION PARTS LIST Mark No. Description Part No. Mark No. Description Part No. After Image Caution See Contrast table (2) Power Cord (2 m) ADG1215 Pad (508F-REG B-L) AHA2632 Remote Control Unit AXD1550 AZN2681 1 Pad (508F-REG B-R) AHA2633 Battery Cover Pad (508F-REG T-L)
  • Page 210: Rear Section

    10.2 REAR SECTION MAIN CN4109 MAIN CN4110 (USB) CN8801 CN8802 TANSHI Refer to "10.3 FRONT SECTION". PDP-5010FD...
  • Page 211 (1) REAR SECTION PARTS LIST Mark No. Description Part No. Mark No. Description Part No. Label C (U) AAX3501 SIDE IO Assy AWW1274 Label B50 (U) AAX3540 SIDE KEY Assy AWW1275 Terminal Panel B (50U) ANC2452 USB Cable (J301) ADF1034 Power Button Case (508F) AAK2908 Side Input Panel (8U)
  • Page 212: Front Section

    10.3 FRONT SECTION Refer to "10.4 CHASSIS SECTION (1/2)". MAIN CN4107 MAIN CN4109 Rear view PDP-5010FD...
  • Page 213 FRONT SECTION PARTS LIST Mark No. Description Part No. FHD IR Assy AWW1289 50FHD LED Assy AWW1291 FHD RLS Assy AWW1292 6P/6P/3P Housing Wire (J117) ADX3562 Blind Cushion (508F) AEB1479 Nylon Rivet AEC1671 Rivet AEC1877 1..Front Case Assy (508FU) AMB3001 NSP 9 2..Panel Cushion H (50) AED1257...
  • Page 214: Chassis Section (1/2)

    10.4 CHASSIS SECTION (1/2) Refer to "10.7 MULTI BASE SECTION". Cleaning liquid : GEM1004 Cleaning paper : GED-008 FHD FAN CONNECT CN9555 FHD FAN CONNECT FHD FAN CN9553 CONNECT CN9554 MAIN CN4103 Refer to POWER "10.5 CHASSIS SECTION (2/2)". SUPPLY PDP-5010FD...
  • Page 215 (1) CHASSIS SECTION (1/2) PARTS LIST Mark No. Description Part No. Mark No. Description Part No. Sub Frame Plate ANG3046 FHD POWER SW Assy AWW1293 Floating Rubber 80 AEB1427 Ferrite Core (L1) ATX1044 Ferrite Core Holder AEC1818 Housing Wire (J103) ADX3552 Reuse Wire Saddle AEC1945...
  • Page 216: Chassis Section (2/2)

    10.5 CHASSIS SECTION (2/2) MAIN CN4101 MAIN CN4105 MAIN TANSHI CN4106 CN8806 AC Inlet POWER SW CN9571 MAIN CN4113 Fan×3 Refer to "10.6 PANEL CHASSIS SECTION". PDP-5010FD...
  • Page 217 (1) CHASSIS SECTION (2/2) PARTS LIST Mark No. Description Part No. Mark No. Description Part No. 6P&6P Housing Wire (J109) ADX3557 50F X DRIVE Assy AWV2510 6P&6P Housing Wire (J111) ADX3558 50F Y DRIVE Assy AWV2511 6P&6P Housing Wire (J112) ADX3559 PANEL SENSOR Assy AWW1309...
  • Page 218: Panel Chassis Section

    10.6 PANEL CHASSIS SECTION PDP-5010FD...
  • Page 219 (1) PANEL CHASSIS SECTION PARTS LIST Mark No. Description Part No. NSP 1 Panel Chassis (F) Assy AWU1234 NSP 2 50F ADDRESS L Assy AWW1310 NSP 3 50F ADDRESS S Assy AWW1311 NSP 4 50F SCAN A Assy AWW1312 NSP 5 50F SCAN B Assy AWW1313 NSP 6...
  • Page 220: Multi Base Section

    10.7 MULTI BASE SECTION 50FHD LED CN9671 SIDE KEY CN9501 FHD IR CN9731 50F DIGITAL CN3201 FHD RLS CN9781 POWER (side) FHD FAN CONNECT CN9551 POWER POWER SIDE IO CN9352 SIDE IO CN9351 PDP-5010FD...
  • Page 221 MULTI BASE SECTION PARTS LIST Mark No. Description Part No. MAIN Assy AWV2457 TANSHI Assy AWW1334 POD Assy AWW1295 Power Switch (S1 : TRAP) ASG1089 AC Inlet (CN1) AKP1322 Flexible Cable (J212) ADD1441 Flexible Cable (J213) ADD1491 Flexible Cable (J214, J215) ADD1519 12P&15P Housing Wire (J106) ADX3554 5P Housing Wire (J107)
  • Page 222: Pdp Service Assy 508F (Awu1272)

    10.8 PDP SERVICE ASSY 508F (AWU1272) Exterior Section PDP-5010FD...
  • Page 223 Packing Section Refer to the “• Exterior Section” for the mounting position. PDP SERVICE ASSY 508F PARTS LIST Mark No. Description Part No. Mark No. Description Part No. Screw APZ30P080FTB NSP 1 Panel Chassis (F) Assy AWU1234 Screw TBZ40P080FTB Front Chassis VL (508F) AMA1027 •...
  • Page 224 10.9 TABLE TOP STAND Front Rear Bottom view TABLE TOP STAND PARTS LIST Mark No. Description Part No. Base Cover Assy AXY1176 Stand Pipe L Assy AXY1182 Stand Pipe R Assy AXY1183 Screw ABA1357 Screw (M8 x 23) ABA1371 Screw (M8 x 40) ABA1373 PDP-5010FD...
  • Page 225: Speaker System (Packing)

    10.10 SPEAKER SYSTEM (PACKING) ×2 SPEAKER SYSTEM (PACKING) PARTS LIST Mark No. Description Part No. Mark No. Description Part No. • • • • • NSP 1 1..Accessory Set SME3775 Protector (Side) SHA2577 2..Speaker Wire SDS1202 Protector (C-T) SHA2578 2..Polyethylene Bag S1 SHL1439 Protector (C-M) SHA2579...
  • Page 226: Cs Assy

    10.11 CS ASSY Tweeter Input Terminal Input Terminal PDP-5010FD...
  • Page 227 CS ASSY PARTS LIST Mark No. Description Part No. Mark No. Description Part No. Screw BPZ30P080FTC Speaker H132DC65-51D Screw BPZ35P080FTC Speaker FK26AP32-55H Screw BPZ35P120FTB NSP 3 Baffle SNK2980 Screw BPZ35P120FTC NSP 4 Cabinet Assy C SXG1122 Screw BPZ35P140FTB NSP 5 Cabinet Assy L SXG1123 Screw...
  • Page 228 PDP-5010FD...
  • Page 229 Changed contents Mark Date Rev. No. SM Correction No. Revision Page Correct numbers of the following parts. 20-Jan-09 SCH08025 EXPLODED VIEWS/PACKING SECTION/3 Battery Cover PDP-5010FD...

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