SAFETY INFORMATION This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
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PRODUCT SAFETY NOTICE With the AC plug removed from an AC power source, place a Many electrical and mechanical parts in PIONEER set have jumper across the two plug prongs. Turn the AC power switch on. special safety related characteristics. These are often not evident...
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High Voltage Generating Point Charged Section The places where voltage is 100V or more except for the charged The places where the commercial AC power is used without places described above. If the places are touched, there is a risk of passing through the power supply transformer.
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6. Other primary side of the POWER SUPPLY Unit : Part is Charged Section. : Part is the High Voltage Generating Points other than the Charged Section. For PRO-810HD X CONNECTOR POWER SUPPLY Unit 43 X DRIVE Assy 43 Y DRIVE Assy...
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[Important Check Points for Good Servicing] In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures. 1. Product safety Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual.
3.1 BLOCK DIAGRAM............................42 3.1.1 OVERALL BLOCK DIAGRAM (1/2) for PRO-1010HD model 3.1.2 OVERALL BLOCK DIAGRAM (1/2) for PRO-810HD model 3.1.3 OVERALL BLOCK DIAGRAM (2/2) for PRO-1010HD and PRO-810HD models.......46 3.1.4 SIGNAL ROUTE..........................48 3.1.5 50 Y DRIVE ASSY 3.1.6 43 Y DRIVE ASSY..........................50 3.1.7 50 X DRIVE ASSY ..........................51...
Input BNC jack Operating temperature range..0 to 40 °C (32 to 104°F) • Composite video signal Ω 1 Vp-p/75 /negative sync. General (PRO-810HD) Output BNC jack Light emission panel ....43-inch AC Plasma Panel Ω 75 /with buffer 95.2 (W) x 53.6 (H) x 109.3 (diagonal) cm INPUT5 Number of pixels ..........
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Accessories Remote Control Unit Power Cord (ADG1215) (AXD1496) Dry Cell Battery (R6P, AA) Cleaning Cloth (for wiping front panel) (AED1208) Binder Assy (AEC1758) Speed Clamp (×2) Bead Bands (×2) PRO-1010HD...
For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.) 2.1 PACKING for PRO-1010HD and PRO-810HD models 2.1.1 PACKING 8, 9, 10, 14 (×2)
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Accessory Case AHC1036 Plasma Caution Sheet ARM1145 Caution Sheet ARM1176 Caution Sheet ARM1194 (2) CONTRAST TABLE PRO-1010HD/KUCXC and PRO-810HD/KUCXC are constructed the same except for the following: PRO-1010HD/ PRO-810HD/ Mark No. Symbol and Description KUCXC KUCXC 17 Under Carton AHD3277...
2.2.2 CHASSIS SECTION (2) 100V Upper Upper side side PRO-1010HD...
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CHASSIS SECTION (2) parts List Mark No. Description Part No. 50 X DRIVE Assy AWZ6959 50 Y DRIVE Assy AWV2144 > POWER SUPPLY Unit AXY1083 NSP 4 X CONNECTOR B Assy AWZ6812 NSP 5 X CONNECTOR A Assy AWZ6811 NSP 6 50 SCAN A Assy AWZ6809 NSP 7...
2.2.3 FRAME SECTION Upper side 17 17 PRO-1010HD...
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FRAME SECTION parts List Mark No. Description Part No. IR RECEIVE Assy AWZ6855 KEY CONTROL Assy AWZ6965 LED Assy AWZ6966 Sub Frame L Assy (50M) ANG2596 Sub Frame R Assy (50M) ANG2598 Front Chassis H (50) ANA1733 Front Spacer (CMX) AMR3384 Rear Frame (50M) ANG2602...
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TERMINAL PANEL and REAR SECTION parts List Mark No. Description Part No. COMM SLOT I/F Assy AWZ6964 COMM SLOT Assy AWZ6963 > AC Inlet (CN1) AKP1244 SP TERMINAL R Assy AWZ6857 SP TERMINAL L Assy AWZ6856 Guide Rail EX AEC1994 6P Housing Wire (J108) ADX3029 Wire Saddle...
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FRONT SECTION (1) parts List Mark No. Description Part No. SIDE KEY Assy AWZ6852 • • • • • Panel Cushion V AED1199 Panel Cushion H AED1226 > Protect Panel Assy (50) AMR3348 Panel Holder (50) ANG2563 • • • • • Front Case Assy (E50) AMB2842 •...
2.2.8 PDP SERVICE ASSY (AWU1108) PDP SERVICE Assy (AWU1108) Mark No. Description Part No. P. Chassis (50) Assy AWU1099 Front Chassis H (50) ANA1733 F. Chassis VL (50M) ANA1765 F. Chassis VR (50M) ANA1766 Sub Frame L Assy (50M) ANG2638 Sub Frame R Assy (50M) ANG2561 Scan Heatsink...
2.3.2 CHASSIS SECTION (2) 100V 9 11 Upper Upper side side Upper Upper side side PRO-1010HD...
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CHASSIS SECTION (2) parts List Mark No. Description Part No. 43 X DRIVE Assy AWZ6840 43 Y DRIVE Assy AWV2022 > POWER SUPPLY Unit AXY1083 NSP 4 X CONNECTOR B Assy AWZ6799 NSP 5 X CONNECTOR A Assy AWZ6798 NSP 6 43 SCAN A Assy AWZ6796 NSP 7...
2.3.3 FRAME SECTION Rear view Upper side Rear view PRO-1010HD...
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FRAME SECTION parts List Mark No. Description Part No. IR RECEIVE Assy AWZ6855 KEY CONTROL Assy AWZ6965 LED Assy AWZ6966 Power Switch (S2)(TRAP) ASG1089 3P Housing Wire (J114) ADX3036 Front Chassis H (43) ANA1714 Front Spacer (CMX) AMR3384 Rear Frame (43M) ANG2613 Locking Wire Saddle AEC1948...
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TERMINAL PANEL and REAR SECTION parts List Mark No. Description Part No. COMM SLOT I/F Assy AWZ6964 COMM SLOT Assy AWZ6963 > AC Inlet (CN1) AKP1244 SP TERMINAL R Assy AWZ6857 SP TERMINAL L Assy AWZ6856 Guide Rail EX AEC1994 6P Housing Wire (J108) ADX3033 Wire Saddle...
2.3.8 PDP SERVICE ASSY (AWU1109) PDP SERVICE Assy (AWU1109) • Parts List Mark No. Description Part No. P. Chassis (43) Assy AWU1098 Front Chassis H (43) ANA1714 F Chassis VL (43M) ANA1762 F Chassis VR (43M) ANA1763 Rear Frame (43M) ANG2613 Sub Frame L Assy (43M) ANG2545...
2.4 MULTI BASE SECTION for PRO-1010HD and PRO-810HD models 2.4.1 MULTI BASE SECTION Note : This illustration is PRO-1010HD. Rear view Bottom view PRO-1010HD...
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15P/16P Housing Wire (J106) ADX3028 Cable Clamp AEC1707 10/11P Housing Wire (J110) See Contrast table (2) (2) CONTRAST TABLE PRO-1010HD/KUCXC and PRO-810HD/KUCXC are constructed the same except for the following: PRO-1010HD/ PRO-810HD/ Mark No. Symbol and Description KUCXC KUCXC 18 10/11P Housing Wire (J110)
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 3.1 BLOCK DIAGRAM 3.1.1 OVERALL BLOCK DIAGRAM (1/2) for PRO-1010HD model DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC IC1551 IC1552 IC1553 IC1554 IC1555 IC1551...
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DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC IC1551 IC1552 IC1553 IC1554 IC1555 IC1551 IC1552 IC1553 IC1554 IC1555 V+5V V+5V V+9V V+60V V+9V V+60V V+3V_IC5 V+3V_IC5 V+3V_LVDS V+3V_PLL V+3V_LVDS V+3V_PLL V+ADR...
3.1.2 OVERALL BLOCK DIAGRAM (1/2) for PRO-810HD model DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC IC1552 IC1553 IC1554 IC1555 IC1552 IC1553 IC1554 IC1555 V+5V V+5V V+9V V+60V V+9V V+60V V+3V_IC5 V+3V_IC5...
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DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC IC1552 IC1553 IC1554 IC1555 IC1552 IC1553 IC1554 IC1555 V+5V V+5V V+9V V+60V V+9V V+60V V+3V_IC5 V+3V_IC5 V+3V_LVDS V+3V_PLL V+ADR V+3V_LVDS V+3V_PLL V+ADR RESONANCE RESONANCE IC1501 IC1501 BLOCK...
3.1.9 DIGITAL VIDEO ASSY Works by passive standby power Works by active standby power 50 (43) ADDRESS CN5001 ASSY x8 DIGITAL VIDEO ASSY Video signal LVDS (R,G,B) x10bit x2 Sync. signal 3-wire serial down HD, VD, CLK, DE 3-wires serial up PANEL SIZE Signal for JTAG...
3.1.10 AV I/O ASSY AV I/O ASSY : Digital Video : Analog Video : Digital Video (TMDS Transmission) : Digital Audio IC7610 : Analog Audio AN5870SB 6dB AMP SELECTOR R,G,B/Y,Cb,Cr R,G,B/Y,Cb,Cr CN7605 JA7606 INPUT1 Y,Cb,Cr D-SUB IC7611 CN8702 IC8703 IC7609 RESET IC EEPROM IC8702...
3.1.13 VIDEO SLOT 1 ASSY VIDEO SLOT1 ASSY SIGNAL SW BLOCK INPUT REG BLOCK SLOT Control Signal IC7803 Audio L/R TC4052B IC7804 3 → 1 SEL BA4558F-HT AUDIO BUFFER INPUT 5 YCbCr RGB or YCbCr ANALOG IC7902 AN5870 Control Signal SLOT 2 →...
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RGB ASSY (2/10, 3/10, 4/10) MAUN AD BLOCK, MAIN LPF BLOCK, SUS LPF&AD BLOCK Input: INPUT 1 Signal: RGB, XGA 60 Hz, Color-bar = to *, _ : With two screens, a SUB screen chooses INPUT1 and observes it. CH1: IK6012 (PLLHD_MAIN) CH1: K6601(PLLHD_SUB) CH1: Foot of R6628 (DATACK) K6404 (HD1_MAIN)
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AV I/O ASSY (1/3) AV I/O ASSY (1/3) • AV/IO BLOCK • AV/IO BLOCK • VIDEO • VIDEO VIDEO SLOT1 ASSY (4/4) Input: INPUT 1 (HDMI) Input: INPUT 1 (D-SUB) • SIGNAL SW BLOCK Signal: RGB, 480p 60 Hz, Color-bar Signal: RGB, XGA 60 Hz, Color-bar CH1: CN7605-pin 10(HD_IO) CH1: JA7606-pin 13 (HD)
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AV I/O ASSY (1/3) • AV/IO BLOCK AUDIO AMP ASSY • AUDIO • AUDIO Input: INPUT 1 Input: INPUT 1 COMM SLOT 1 ASSY Signal: 200mVrms, 1 kHz input, Signal: 200mVrms, 1 kHz input, • SR+ waveforms when Volume is upped. VOL MAX VOL MAX IC7601-pin 12 (L-AUDIO)
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50 (43) X DRIVE ASSY, 50 (43) Y DRIVE ASSY and 50 (43) SCAN A ASSY • 50 (43) X SUS BLOCK, 50 (43) Y LOGIC BLOCK, 50 (43) Y SUS BLOCK Note: Drive Output Waveform (1 field,color-bar) Control Signal (Sustain Waveform Gen.) 50 (43) ∗∗∗...
3.3 VOLTAGES • Voltages CN5601 (D1) No. Signal Name I/O Signal Description Voltages at NTSC Signal Input +12V +12V power input +12VDC +12V +12V power input +12VDC − GND_D − GND_D Power down signal 0VDC VSUS adjustment signal VSUS_ADJ PS_PD Power-down detecting signal of POWER SUPPLY block 0VDC RELAY...
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RGB ASSY POWER SUPPLY ASSY RGB ASSY VIDEO SLOT I/F ASSY R1 (CN7404) R4 (CN7407) VS1 (CN8951) Voltage Voltage Name Name Name Name V+16.5V 16.7 V+16.5V V+12V 12.9 V+12V V+13V 13.6 V+13V V+12V 12.9 V+12V V+13V 13.6 V+13V V+12V 12.9 V+12V V+12V 12.9...
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RGB ASSY RGB ASSY R9 (CN5701) R9 (CN5701) Name Name AV I/O IF ASSY AV I/O IF ASSY AV I/O ASSY AV I/O ASSY CN2102, AV6 (CN2101) CN8705 CN2102, AV6 (CN2101) CN8705 Voltage Voltage Name Name Name Name N.C. N.C. BA_DVI5 0/3.3 BA_DVI5...
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RGB ASSY VIDEO SLOT I/F ASSY RGB ASSY R11 (CN7410) VS3 (CN8955) R9 (CN5701) Voltage Name Name Name AV I/O IF ASSY AV I/O ASSY CN2102, AV6 (CN2101) CN8705 Voltage DSUBV DSUBV Name Name GA_DVI6 0/3.3 GA_DVI6 IN5_VD IN5_VD GA_DVI4 0/3.3 GA_DVI4 GA_DVI2...
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RGB ASSY VIDEO SLOT I/F ASSY RGB ASSY VIDEO SLOT I/F ASSY R12 (CN7405) VS4 (CN8953) R12 (CN7405) VS4 (CN8953) Voltage Voltage Name Name Name Name RB6_IC1 0/3.3 RB6_IC1 BA4_IC1 0/3.3 BA4_IC1 RB7_IC1 0/3.3 RB7_IC1 BA3_IC1 0/3.3 BA3_IC1 BA2_IC1 0/3.3 BA2_IC1 BA1_IC1 0/3.3...
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AV I/O ASSY LED OPT ASSY COMM SLOT I/F ASSY IR ASSY AV3 (CN8703) KY1 (CN9651) CS4 (CN8901) RE1 (CN4901) Voltage Voltage Name Name Name Name V+3STB V+3STB V+3STB V+3STB LED_ G LED_ G LED_ R LED_ R AC_ DET AC_ DET COMM SLOT I/F ASSY COMM SLOT ASSY...
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COMM SLOT I/F ASSY VIDEO SLOT I/F ASSY VIDEO SLOT I/F ASSY VIDEO SLOT 1 ASSY VS5 (CN8954) CN7902 CS3 (CN8903) VS2 (CN8952) Voltage Voltage Name Name Name Name GB1_IC1 0/3.3 GB1_IC1 FIRST_RXD FIRST_RXD GB2_IC1 0/3.3 GB2_IC1 GET_UART GET_UART GB3_IC1 0/3.3 GB3_IC1 INT_EXT...
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VIDEO SLOT I/F ASSY VIDEO SLOT 1 ASSY VIDEO SLOT I/F ASSY VIDEO SLOT 1 ASSY VS5 (CN8954) CN7902 VS5 (CN8954) CN7902 Voltage Voltage Name Name Name Name SCL_VS SCL_VS RA0_IC1 0/3.3 RA0_IC1 SDA_VS SDA_VS V+12V 12.9 V+12V VSEPSCL VSEPSCL VSEPSDA VSEPSDA GET_UART...
5 6 2 1 Mark No. Description Part No. Mark No. Description Part No. LIST OF ASSEMBLIES for PRO-1010HD LIST OF ASSEMBLIES for PRO-810HD NSP 1..50 ADDRESS ASSY AWV2121 NSP 1..43 ADDRESS ASSY AWV2120 2..50 ADDRESS ASSY AWZ6839 2..43 ADDRESS ASSY AWZ6793 NSP 1..50 SCAN FUKUGO ASSY...
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Mark No. Description Part No. Mark No. Description Part No. [Y RESONANCE BLOCK] COILS AND FILTERS SEMICONDUCTORS L2306,L2307 ATH1112 L2304 LFEA100J IC2211 BA10393F L2308 LFEA101J IC2201,IC2202 TND506MD L2301,L2302,L2305 LFEA470J Q2213 2SC2412K Q2202,Q2203,Q2211,Q2212,Q2214 2SK3560 CAPACITORS Q2205,Q2206,Q2208,Q2209 2SK3723 C2309-C2312,C2326,C2327 ACE1163 Q2201,Q2204,Q2207,Q2210 CPH5506 C2329,C2330 (1.5/300V) ACE1163 D2209,D2223...
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Mark No. Description Part No. Mark No. Description Part No. Q2411-Q2414,Q2416 2SC2412K PCB PARTS LIST for Common models Q2405 2SC2713 (PRO-1010HD and PRO-810HD models) Q2403 2SD1664 RGB ASSY Q2401,Q2404 2SD1898 Q2415 HN1C01FU [REG BLOCK] D2430 1SS301 SEMICONDUCTORS D2410,D2419,D2436 1SS302 IC7411...
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Mark No. Description Part No. Mark No. Description Part No. R7438 RS1/16S4700F OTHERS R7465 RS1/16S4702F K6401-K6406 TEST PIN AKX9002 R7460 RS1/16S6201F CN6402 6P PLUG KM200NA6 R7447 RS1/16S7500F R7478 RS1/16S8201F [MAIN AD BLOCK] Other Resistors RS1/16S###J SEMICONDUCTORS IC6001 CXA3516AR OTHERS IC6002-IC6008 TC74LCX541FT CN7405 12P PLUG AKM1203...
6. ADJUSTMENT 1. At shipment, the unit is adjusted to its best conditions. Normally, it is not necessary to readjust even if an assembly is replaced. If the adjustment is shifted or if it becomes necessary to readjust because of part replacement, etc., perform the adjustment as described below. 2.
6.2 SERVICE FACTORY MODE Commands in Service/Factory mode must be issued using the remote control unit supplied with the Plasma Display. State Transition Diagram At standby Normal operation mode POWER (AA1C/AA1B) FACT (AA5F) FACT (AA5F) [POF] FACT FACT (AA5F) MENU (AA8B) (Refer to the following step.) [FAY] [FAN]...
6.3 HOW TO ENTER FACTORY MODE For adjustments, it is necessary to enter Service/Factory mode. There are two ways to enter Service/Factory mode: by using the remote control unit, or by using RS232C commands from your PC. When the unit is in Standby (STB) Mode •...
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Operation when Service/Factory mode is entered Functions whose settings are set to OFF The settings of the following functions are set to OFF when Service/Factory mode is entered (including when this mode is entered by receiving the FAY command): • SPLIT (The display will become that of the main input.) •...
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Note: See SIG-Mode Tables. (See next page.) 3 Color system and signal type Color System and Signal Type On-Screen Display NTSC NTV/NTS Composite input/ S-connector input BLACK/WHITE BWV/BWS Y/Cb/Cr, Y/Pb/Pr Digital video signal 4 Option (Destination, etc.) Options On-Screen Display PRO-1010HD / PRO-810HD PRO-1010HD...
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¶ SIG-Mode Table The signal mode is displayed in three characters: First character: Resolution of the input signal (numerics for the video signals, and alphabetics for the PC signals) Second character: Grouping of the vertical frequencies Reference Vertical 2nd Character Area Remarks Frequency...
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SIG-Mode table for PC signals Vertical Freq. Horizontal Freq. Dot Clock SIG-Mode Signal Type Remarks fv (Hz) fh (kHz) (MHz) ∗ 640 × 400 Former 720 × 400 56.422 24.825 21.052 ∗ 720 × 400 Former 640 × 400 70.087 31.469 28.322 ∗...
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INFORMATION mode Select the main item "INFORMATION" using the MUTE key then select the subitems shown in the table below using the 5 or ∞ key. ¶ Operation items No. Function / Display Content 232C Command VERSION (1) The flash memory versions for each device are displayed (1) The type of video card inserted in the slot is displayed: VERSION (2) SERIAL...
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2. VERSION (2) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 N F O R M A T I O N I N 1 –...
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4. PANEL PD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 N F O R M A T I O N I N 1 –...
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5. PANEL SD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 N F O R M A T I O N I N 1 –...
6. TEMPERATURE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 N F O R M A T I O N I N 1 –...
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10. DIGITAL EEPROM When the DIGITAL VIDEO Assy is to be replaced, the adjustment values in it are temporarily stored in the backup ROM then are written on the new Assy after replacement. 1 Check if adjustment has been made on the DIGITAL VIDEO Assy or not (i.e., in the state of a new service part), and if the data on any adjustment values are retained in the backup ROM or not.
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11. HDMI SIGNAL INFO 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 N F O R M A T I O N I N 2 –...
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Adjustment of corresponding route unevenness Basically, only replacement of service parts is required, and adjustment is not required. Adjustment Function Parameter Name No. Command in Factory CVY GAIN IC1 MAIN GAIN adjustment (switching routes with the SWM [main] and SWS [sub] commands) CVY OFFSET IC1 MAIN OFFSET adjustment (switching routes with the SWM [main] and SWS [sub]...
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Reference: Commands for adjustment of differences in signals and memory cells used for storing adjustment values • Basically no adjustment is required for the Service Assy, as it is properly adjusted before shipment. Adjustment values to be stored in the EEPROM of the AV I/O (INDIVIDUAL mode) [Main adjustment 1] Adjustment values differ depending on the input function,...
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INDIVIDUAL ADJ. mode 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 I N D I V I D U I N 4 –...
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FUNCTION CHECK mode 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 F U N C T I O N I N 1 –...
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1. PATTERN MASK 2. FULL MASK 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 O P T I O I N 1 –...
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Full Mask Function/ Corresponding Content Display RS-232C Command Mask mode: OFF Raster – White Raster – Red Raster – Green Raster – Blue Raster – Black Raster – Cyan Raster – Mazenta Raster – Yellow 10 M59 Raster – Cyan 274 11 M60 Raster –...
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INITIALIZE mode 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 I N I T A L I Z E I N 1 –...
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1. FINAL SETUP 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 I N F O M A T I O N I N 1 –...
6.4 METHOD FOR REPLACING THE SERVICE PANEL ASSY The following adjustments and operations are required when the Panel Assy is replaced for servicing. Adjustments of the Vsus and Vofs voltages Input the reference adjustment values that are described on the service panel for the Vsus and Vofs voltages, with the RS232C commands or on the Factory menu.
Most of the GET commands are enabled at any time, regardless of unit's being on/off or in Factory or Normal mode. However, some GET commands must be issued while the power is on to acquire correct data. GDI: GET STATUS Data Size PRO-1010HD PRO-810HD Resolution [5]: 1280∗768 [4]: 1024∗768 1 Byte Age type...
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GPW: RGB-level-related adjustment values of the panel system • Details on "Panel W/B table" Data Order Size Table Data Panel W/B table currently used 3 byte WB table for NTSC Main contrast 4 byte Red high light of the W/B adjustment value 4 byte Green high light of the W/B adjustment value 4 byte...
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GNG: Shutdown information Data Order Size Order Data Size Latest SD data 1 byte Fifth latest SD data 1 byte Data of subcategory for the latest SD 1 byte Data of subcategory for the fifth latest SD 1 byte Data of hour meter for the latest SD 7 byte Data of hour meter for the fifth latest SD 7 byte...
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GS2: Status information Data Order Size Remarks Notifying of switching to Standby mode 1 byte 1: Successfully switched to Standby mode Whether the unit has already been adjusted or not 1 byte 0: Adjusted, 1: Not adjusted With/without backup of adjustment data 1 byte 0: With backup, 1: Without backup Power-down information...
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GPM: Value of the pulse meter Note: The number of electric discharges at each block is Data Order Size displayed. The first digit represents the number of Pulse meter (Block area 1) 10 byte tens of thousands. Pulse meter (Block area 2) 10 byte Pulse meter (Block area 3) 10 byte...
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LIST OF RS-232C COMMAND Validity of Lower Upper Direct Command Operation limit limit Numeric Input Adjusting power consumption AD MAIN CONTRAST adjustment Cancelling the audio mute Executing the audio mute Executing the auto setup Transmitting the backup data to the DIGITAL VIDEO Assy Adjusting the side mask B Adjusting the BY GAIN Clearing the hour meter...
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Validity of Lower Upper Direct Command Operation limit limit Numeric Input Obtaining the power-down information Obtaining the PULSE METER data Obtaining the PD polling log for module Obtaining the PANEL W/B data Obtaining the version data for each device Obtaining the each operating information Adjusting the side mask GREEN Adjusting the GY GAIN Indicating the input function of current main screen...
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Validity of Lower Upper Direct Command Operation limit limit Numeric Input Raster-50 flesh color Raster-50 light purple Raster-50 sky blue Raster-red 779 Raster-cyan 218 Raster-cyan 448 Raster-43 flesh color Raster-red 640 Raster-magenta 98 Raster-43 sky blue 1 Raster-43 sky blue 2 Raster-43 light purple Raster-blue 960 Raster-gray 511 (spare)
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Validity of Lower Upper Direct Command Operation limit limit Numeric Input Adjusting the side mask RED RY GAIN AD SUB B GAIN AD SUB B OFFSET Initializing the full mask table Indicating the current signal format Setting the signal format to PC FORMAT1 (VGA or XGA or SXGA or 720-PC) Setting the signal format to PC FORMAT2 (WVGA or WXGA or SXGA+) Setting the signal format to VIDEO 525p or VIDEO 750p Setting the signal format to PC AUTO...
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Validity of Lower Upper Direct Command Operation limit limit Numeric Input Cancelling the panel mute Executing the panel mute Offset voltage adjustment Adjusting the audio volume CVY GAIN CVY OFFSET SUS voltage adjustment WBL-APL interlocking prohibition WBL-APL interlocking permission D1 trailing-edge pulse of X-SUS D2 trailing-edge pulse of X-SUS U1 leading-edge pulse of X-SUS U2 leading-edge pulse of X-SUS...
7. GENERAL INFORMATION 7.1 DIAGNOSIS 7.1.1 CONFIGURATION OF THE PC BOARD Note : This illustration is PRO-1010HD. DIGITAL VIDEO PANEL SENSOR Assy Assy 50 ADDRESS Assy 50 ADDRESS Assy 50 ADDRESS Assy 50 ADDRESS Assy (43 ADDRESS Assy) (43 ADDRESS Assy) (43 ADDRESS Assy) (43 ADDRESS Assy) X CONNECTOR...
7.1.2 DIAGNOSIS FOR SHUTDOWN AND POWER-DOWN BY LED • Operation statuses indicated by LEDs Standby GREEN Normal Power on GREEN 0.5s 0.5s 0.5s 3.0s Power-down GREEN Abnormality Shutdown 0.5s 0.5s 0.5s 3.0s GREEN Remodeling GREEN Note: Not lit Lit in red Lit in green PRO-1010HD...
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• Identification of locations having abnormality by the number of times the LEDs flash On Shutdown and power-down Shutdown • Operation: When the microcomputer detects any abnormality, it forcibly shuts the unit off. • LED indication: The LED flashes in green. Note: The LED flashes regardless of the FRONT INDICATOR setting on the Integrator menu.
7.1.3 PROCESSING AT THE TIME OF ABNORMALITIES Fan and temperature sensor Circuitry SENSOR ASSY DIGITAL VIDEO ASSY TEMP1 MODULE SENSOR UCOM RGB ASSY FAN_NG SP TERMINAL L ASSY FAN0 TEMP3 MAIN SENSOR DRIVE UCOM TEMP2 SENSOR Port monitoring specifications Shutdown Control Port Assign...
7.1.5 POWER ON/OFF FUNCTION FOR THE LARGE-SIGNAL SYSTEM Function: Only the power for the low voltage lines (16 V, 12 V, and 6.5 V) is on, and the power for the high voltage lines (VSUS, VADR) is off. Usage: 1. Use when only an operational check for the low voltage lines is required, such as when making repairs. 2.
7.1.6 BACKUP THE ADJUSTMENT VALUES FOR THE MAIN UNIT Outline The data on the adjustment values for the main unit are stored in an EEPROM (IC5206, 4 kbits) on the DIGITAL VIDEO Assy. Part of the data (area A in the figure below) are automatically copied to an EEPROM (IC7102, 2 kbits) mounted on the RGB Assy for backup. When the DIGITAL VIDEO Assy is replaced, the backup data on the adjustment values for the main unit stored in the RGB Assy can be copied to the new DIGITAL VIDEO Assy, thus enabling you to omit newly performing adjustments on the main unit.
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3. When a repaired DIGITAL VIDEO Assy is mounted on the original unit (reuse of the repaired DIGITAL VIDEO Assy) Changing of keywords is not required. After the repaired DIGITAL VIDEO Assy is mounted in the original unit, the unit can operate with its latest adjustment values.
7.1.7 TROUBLESHOOTING Video Image of INPUT 1 not Image of INPUT 3 not displayed (RGB) displayed (Y/C) VIDEO SLOT Assy - = ~ ! @ Is INPUT 1 selected Select INPUT 1. Is a signal output from IC6255 Check communication with the input selector? between the input on the VIDEO SLOT Assy?
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Audio No sound from the speakers Are the SP cables Connect the SP cables properly connected? properly then check again. Is sound muting set? Cancel muting then check again. Is the volume set to 0? Raise the volume then check again. AUDIO AMP Assy 2 3 Check the connection between Is a signal output from IC5003...
7.1.8 CANCELING DETECTION BY THE TRAP SWITCH • Canceling detection by the TRAP switch Outline: For video data transmission from the HDMI input to the plasma display, digital signals are used. Therefore, this unit adopts the HDCP (High-bandwidth Digital Content Protection) system for copyright protection. This unit is also provided with a detection switch (TRAP switch) that will prohibit the unit from being turned on again if the rear case of the unit is opened, in order to prevent the panel technology from being leaked out.
7.1.9 DISASSEMBLY • PRO-1010HD model Exterior Section Remove the two coner plate 50 by removing the eight screws. Remove the coner plate 43D by removing the six screws. Remove the coner plate 43DL by removing the six screws. Remove the four fixing plate 50s by removing the twenty screws. Remove the four fixing plate 50Ss by removing the twelve screws.
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Rear Case, Front Case Assy Rear case Remove the grip by removing the four screws. Note: When reattaching the grip, be sure to securely tighten the screws. Remove the six screws. Grip Remove the seventeen screws. Grip Note : ∗1 ∗1 When reattaching the rear case, first attach the screws for the holes indicated with ∗1 to place the rear case...
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Multi Base Section Diagnosis of AV I/O Assy Remove the four screws. Remove the two hexagon head screws. Remove the one screw. AV I/O Assy AV I/O I/F Assy Remove the one pin grommet. Remove the AV I/O Assy with the AV I/O I/F Assy. ×2 Remove the AV I/O Assy from the AV I/O I/F Assy.
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X CONNECTOR A Assy, B Assy, 50 SCAN A Assy and B Assy X CONNECTOR A and B Assy Remove the enclosure sheet 1. 50 X DRIVE Assy Note: Enclosure sheet 1 is attached to comply with the safety standards. Make sure that it will not be shifted or peeled off. If it is peeled off, securely reattach it in its original place.
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• PRO-810HD model Exterior Section Remove the coner plate 43UL by removing the six screws. Remove the coner plate 43U by removing the six screws. Remove the coner plate 43D by removing the eight screws. Remove the coner plate 43DL by removing the eight screws.
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Rear Case, Front Case Assy Rear case Remove the grip by removing the four screws. Note: When reattaching the grip, be sure to securely tighten the screws. Remove the six screws. Remove the sixteen screws. Grip Note : Grip When reattaching the rear case, first attach the screws ∗1 ∗1 for the holes indicated with ∗1 to place the rear case...
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Multi Base Section Diagnosis of AV I/O Assy Remove the four screws. Remove the two hexagon head screws. Remove the one screw. AV I/O Assy AV I/O I/F Assy Remove the one pin grommet. Remove the AV I/O Assy with the AV I/O I/F Assy. ×2 Remove the AV I/O Assy from the AV I/O I/F Assy.
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X CONNECTOR A Assy, B Assy, 43 SCAN A Assy and B Assy X CONNECTOR A and B Assy Remove the enclosure sheet 1. 43 X DRIVE Assy Note: Enclosure sheet 1 is attached to comply with the safety standards. Make sure that it will not be shifted or peeled off. If it is peeled off, securely reattach it in its original place.
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7.2 IC INFORMATIION • The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams. List of IC BA10393F, BA10358F, STK795-512, STK795-513, STK795-510, STK795-511, AN16003A, SN755864APZP, MBM29PL160BD-75PFTN, M30626FHPGP-P, PD5856A, AN5870SB, AD9883AKST-110, SM5301BS, BA7078AF, IC42S32200-7TG-K , MBM29PL3200BE70PFV, CXA3516R, SII9993CTG100, IC42S16100-7TG-K, LA4625 BA10393F (50 X DRIVE ASSY : IC1103), (43 X DRIVE ASSY : IC1103) (50 Y DRIVE ASSY : IC2211), (43 Y DRIVE ASSY : IC2211)
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MBM29L160BD-75PFTN (DIGITAL VIDEO ASSY : IC5305) • Flash Memory IC Block Diagram to DQ Erase Voltage Input/Output Buffers Generator State Control BYTE Command Register Program Voltage Generator Chip Enable Data Latch Output Enable Logic Y-Gating Y-Decoder Timer for Address Low V Detector Program/Erase Latch...
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M30626FHPGP-P (DIGITAL VIDEO ASSY : IC5201) • PDP µCOM Pin Function Pin Name Function ACTIVE VSUS [D/A] Vofs power control VOFS [D/A] Vofs power control TXD_IC4 3 serial communication with IC4MANTA - data transmission RXD_IC4 3 serial communication with IC4MANTA - data receive CLK_IC4 3 serial communication with IC4MANTA - clock output BYTE...
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Pin Name Function ACTIVE DRV_OFF Driving OFF RELAY Power ON control output POWER Power ON control input MR_ST_B MDR connection detection OP_DET Rear case open detection NC pin PNL_MUTE Panel mute DITHER PC/VIDEO dither switch (panel module exclusive use) NC pin −...
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PD5856A (DIGITAL VIDEO ASSY : IC5401) • PDP ASIC IC4 Pin Function Ball No. Pin Name Function BAI_6 A phase signal input of B video (sixth bit) BAI_5 A phase signal input of B video (fifth bit) BAI_4 A phase signal input of B video (fourth bit) NC pin NC pin BAI_3...
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Ball No. Pin Name Function AF26 AD4TXOUT3M Address LVDS signal output AE26 AD4TXCLKOUTM Address LVDS signal output AD26 AD4TXOUT2M Address LVDS signal output AC26 AD4TXOUT1M Address LVDS signal output AB26 AD4TXOUT0M Address LVDS signal output AA26 AD5TXOUT3M Address LVDS signal output AD5TXCLKOUTM Address LVDS signal output AD5TXOUT2M...
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Ball No. Pin Name Function BAI_8 A phase signal input of B video (eighth bit) BAI_7 A phase signal input of B video (seventh bit) BAI_1 A phase signal input of B video (first bit) XSUSB_15 X-Drive control signal output XSUSB_9 X-Drive control signal output XSUSB_3...
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Ball No. Pin Name Function AA25 AD5TXOUT3P Address LVDS signal output AD5TXCLKOUTP Address LVDS signal output AD5TXOUT2P Address LVDS signal output AD5TXOUT1P Address LVDS signal output AD5TXOUT0P Address LVDS signal output SDITRST_N JTAG signal RESETX Reset input GPIO0_0 Microcomputer macro general-purpose port YSUSA_5 Y-Drive control signal output YSUSA_11...
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Ball No. Pin Name Function XSUSB_2 X-Drive control signal output XSUSA_14 X-Drive control signal output XSUSA_8 X-Drive control signal output VDDIO 3.3V power supply XSUSA_0 X-Drive control signal output TEST1 Test signal input (Not used) VSSLA VSSLA VSSLA VSSLA VSSLA VSSLA VSSLA VSSLA...
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Ball No. Pin Name Function YSUSB_8 Y-Drive control signal output NC pin YSUSB_15 Y-Drive control signal output SCAN_3 Scan control signal output VDDD33 3.3V power supply SCAN_12 Scan control signal output SCAN_13 Scan control signal output SCAN_14 Scan control signal output SCAN_15 Scan control signal output VDDIO...
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Ball No. Pin Name Function VDDLA 3.3V power supply VDDLA 3.3V power supply AC10 VDDLA 3.3V power supply AC11 VDDLA 3.3V power supply AC12 VDDLA 3.3V power supply AC13 VDDLA 3.3V power supply AC14 VDDBG 3.3V power supply AC15 VDDLA 3.3V power supply AC16 VDDLA...
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Ball No. Pin Name Function DE signal input RAI_8 A phase signal input of R video (eighth bit) RAI_2 A phase signal input of R video (second bit) RAI_1 A phase signal input of R video (first bit) RAI_0 A phase signal input of R video (0 bit) BAI_0 A phase signal input of B video (0 bit) VSS15...
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Ball No. Pin Name Function VDDHL 3.3V power supply VSSD15 YSUSB_12 Y-Drive control signal output SCAN_1 Scan control signal output SCAN_5 Scan control signal output SCAN_6 Scan control signal output VSS15 EXA18 Flash memory address bus EXA3 Flash memory address bus EXDIO_1 Flash memory data bus VSS15...
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Ball No. Pin Name Function AA20 VDDLA 3.3V power supply AA21 VDDLA 3.3V power supply VDDL15 1.5V power supply VDDLA 3.3V power supply VDDLA 3.3V power supply VDDL15 1.5V power supply SDITCK JTAG signal GPIO0_4 Microcomputer macro general-purpose port VDD15 1.5V power supply YSUSA_3 Y-Drive control signal output...
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Pin Function Pin Name Pin Function − Ground GREEN 7 Converter Green output (MSB) GREEN 6 Converter Green output GREEN 5 Converter Green output GREEN 4 Converter Green output GREEN 3 Converter Green output GREEN 2 Converter Green output GREEN 1 Converter Green output GREEN 0 Converter Green output...
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Pin Name Pin Function − Analog power supply (3.3V) − Ground GAIN Analog input for converter G SOGIN Input for Sync-on Green − Ground − Analog power supply (3.3V) − Analog power supply (3.3V) − Ground RAIN Analog input for converter R Address input 1 of serial port Data clock (max.
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Pin Function Pin Name Pin Function Analog GINA or UINA signal input. Sync signal is input on SYNCIN pin. GSG1 GOUT/UOUT output buffer gain set input Analog GINB or UINB signal input. Sync signal is input on SYNCIN pin. − (NC) No connection Analog BINA or VINA signal input.
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BA7078AF (RGB ASSY : IC6604) • Synchonous seperation IC Block Diagram HSCTL POLH H SYNC DET. C / HSYNC IN EXIH VIDEO IN POLV SYNC SEPA. VSEPA EXIV HOR. SYNC CONTROL V SYNC SEPA. VSYNC IN CVPOL HDRV V SYNC DET. CVEXI CLAMP CPSEL...
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Pin Function Pin Name Pin Function HDRV output Used to select whether to output the VDRV section of the HDRV output signal. HSCTL High : VDRV section of HDRV is output Low : VDRV section of HDRV is not output Composite sync / H SYNC input Input either the composite synchronization signal or the horizontal synchronization signal.
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IC42S32200-7TG-K (RGB ASSY : IC7001, IC7002) • Synchronous DRAM Block Diagram 2 DQ0 Self Reflesh Logic Reflesh & Timer Counter 4 DQ1 5 DQ2 512 k × 32 Bank 3 Row Active 512 k × 32 Bank 2 7 DQ3 Decoder 512 k ×...
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Pin Function No. Pin Name I/O Pin Function No. Pin Name I/O Pin Function − − Power supply Ground I/O Data input/output DQ24 I/O Data input/output − − VDDQ Power supply for output buffer VSSQ Ground for output buffer I/O Data input/output DQ25 I/O Data input/output I/O Data input/output...
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Block Diagram DATA MODE EVEN/ODD XTLOAD B/CbOUT HOLD G/YOUT UNLOCK R/CrOUT 3WIRE/I SEROUT XSENABLE ADDRESS XPOWER SAVE SOGOUT CLPIN PRO-1010HD...
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Pin Function Symbol Pin Function B/CbOUT Amplifier output signal monitor ADDRESS C slave address setting R/CrOUT Amplifier output signal monitor − Not used − Not used XPOWER SAVE Power save setting − DGNDREG Register GND − Register power supply Control register data input Control register CLK input XSENABLE Enable signal input for 3-wire control register...
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Symbol Pin Function XTLOAD Programmable counter reset setting EVEN/ODD Inverted pulse input of ADC sampling CLK XCLKIN Inverted CLK input for testing CLKIN CLK input for testing SYNCIN1 Sync input 1 SYNCIN2 Sync input 2 CLPIN Clamp pulse input − Digital power supply for PLL −...
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Pin Function No. Pin Name I/O Pin Function No. Pin Name I/O Pin Function − DACVCC DAC power supply (3.3V) 24-bit output pixel data bus − DACGND DAC ground 24-bit output pixel data bus − No connection 24-bit output pixel data bus −...
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Pin Function Pin Name Pin Function − Power supply Data input/output Data input/output − VSSQ Ground for DQ Data input/output Data input/output − VDDQ Power supply for DQ Data input/output Data input/output − VSSQ Ground for DQ Data input/output Data input/output −...
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LA4625 (AUDIO AMP ASSY : IC5003) • 2ch BLT AF Power Amp. IC Block Diagram OUTPUT PIN TO V CC RIPPLE SHORT PROTECTOR FILTER PREDRIVER POWER POWER LOAD SHORT GND1 PROTECTOR PREDRIVER POWER OUTPUT PIN TO GND SHORT PROTECTOR BIAS OVER VOLTAGE / CIRCUIT SURGE PROTECTOR...
8. PANEL FACILITIES MAIN UNIT Operation panel on the main unit PRO-810HD Main unit PRO-1010HD Main unit MENU button Press to open and close the on-screen menu. Remote control sensor Point the remote control toward the remote sensor to ADJUST ( / / / ) buttons operate the unit.
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Connect this jack to the audio output connector of the CONTROL OUT device connected to the plasma display’s INPUT1 (D- For connection of PIONEER components that bear the sub or HDMI (analog audio)). mark. Making CONTROL connection enables control of this unit as a component in a system.
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HDMI (INPUT1) (HDMI jack) AUDIO R/L (INPUT3/4) (RCA Pin jacks) For connection of components that have a digital Use to obtain sound when INPUT3 or INPUT4 is video output terminal such as a digital set top box, selected. Connect these jacks to the audio output DVD player, etc.
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REMOTE CONTROL UNIT SCREEN SIZE button Press to select the screen size. INPUT buttons Press to select the input. MENU button Press to open and close the on-screen menu. ADJUST (5/ / 3/ 2) buttons Use to navigate menu screens and to adjust various settings on the unit.
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• When possible, please install using parts and accessories To avoid malfunction, overheating of this unit, and possible fire manufactured by PIONEER. PIONEER will not be held hazard, make sure that the vents on the main unit are not responsible for accident or damage caused by the use of parts blocked when installing.