1 Safety Precautions 1.1. General Guidelines 1. When conducting repairs and servicing, do not attempt to modify the equipment, its parts or its materials. 2. When wiring units (with cables, flexible cables or lead wires) are supplied as repair parts and only one wire or some of the wires have been broken or disconnected, do not attempt to repair or re-wire the units.
2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Elec- trostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor [chip] components.
2.2. About lead free solder (PbF) Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu). That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.
3 Service Navigation 3.1. PCB Layout Board Name Function Board Name Function Power Supply Data Driver (Lower Right) Data Driver (Lower Center) DC-DC Converter, Tuner Data Driver (Lower Left) Speaker out, AV Terminal, HDMI in, SD Card Scan Drive Digital Signal Processor, Peaks Sustain Drive Format Converter, Plasma AI, Sub-Field Processor Sustain out (Lower)
4 Specifications Power Source AC 220-240 V, 50 / 60 Hz (M/R) AC 110-240 V, 50 / 60 Hz (P) Power Power Rating 610 W (M/R) 625 W (P) Standby condition 0.4 W Display panel Aspect Ratio 16:9 Visible screen size 165 cm (diagonal) 1,434 mm (W) ×...
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SD Card slot × 1 Card slot USB 2.0 Type A connector DC 5V, Max 500 mA Dimensions (W × H × D) 1,574 mm × 1,016 mm × 415 mm (With Pedestal) 1,574 mm × 965 mm × 105 mm (TV only) Mass 62.0 kg Net (With Pedestal) 56.0 kg Net (TV only)
5 Service Mode 5.1. How to enter into Service Mode While pressing [VOLUME ( - )] button of the main unit, press [RECALL] button of the remote control three times within 2 seconds. 5.1.1. Key command [1] button...Main items Selection in forward direction [2] button...Main items Selection in reverse direction [3] button...Sub items Selection in forward direction [4] button...Sub items Selection in reverse direction...
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5.1.2. Contents of adjustment mode • Value is shown as a hexadecimal number. • Preset value differs depending on models. • After entering the adjustment mode, take note of the value in each item before starting adjustment. 5.1.3. How to exit Switch off the power with the [POWER] button on the main unit or the [POWER] button on the remote control.
5.2. Option - Mirror Picture can be reversed left and right or up and down. 00 : Default (Normal picture is displayed) 01 : Picture is reversed left and right. 02 : Picture is reversed up and down. Hint : If the defective symptom (e.g. Vertical bar or Horizontal bar) is moved by selection of this mirror, the possible cause is in A-board.
5.4. Hotel mode 1. Purpose Restrict a function for hotels. item Function 2. Access command to the Hotel mode setup menu Hotel Mode Select hotel mode ON/OFF In order to display the Hotel mode setup menu, please Initial INPUT Select input signal modes. enter the following command (within 2 second).
5.5. Data Copy by SD Card 5.5.1. Purpose (a) Board replacement (Copy the data when exchanging A-board): When exchanging A-board, the data in original A-board can be copied to SD card and then copy to new A-board. (b) Hotel (Copy the data when installing a number of units in hotel or any facility): When installing a number of units in hotel or any facility, the data in master TV can be copied to SD card and then copy to other TVs.
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5.5.3. Data copy from TV set to SD Card 1. Turn on the TV set. 2. Insert SD card with a startup file (pwd file) to SD slot. On-screen Display will be appeared according to the startup file automatically. 3. Input a following password for (a) or (b) by using remote control. (a) For Board replacement : 2770 (b) For Hotel : 4850 Data will be copied from TV set to SD card.
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5.5.4. Data copy from SD Card to TV set 1. Turn on the TV set. 2. Insert SD card with Data to SD slot. On-screen Display will be appeared according to the Data folder automatically. 3. Input a following password for (a) or (b) by using remote control. (a) For Board replacement : 2771 (b) For Hotel : 4851 Data will be copied from SD card to TV set.
6 Troubleshooting Guide Use the self-check function to test the unit. 1. Checking the IIC bus lines 2. Power LED Blinking timing 6.1. Check of the IIC bus lines 6.1.1. How to access Self-check indication only: Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control for more than 3 seconds.
6.2. Power LED Blinking timing chart 1. Subject Information of LED Flashing timing chart. 2. Contents When an abnormality has occurred the unit, the protection circuit operates and reset to the stand by mode. At this time, the defective block can be identified by the number of blinks of the Power LED on the front panel of the unit.
6.3. No Power First check point There are following 3 states of No Power indication by power LED. 1. No lit. 2. Green is lit then turns red blinking a few seconds later. (See 6.2.) 3. Only red is lit.
7 Service Fixture & Tools 7.1. SC jig Purpose: To find the failure board (SC or SU/SD) when the power LED is blinking 7 times. SC jig: Jumper connector to connect to SC50 connector on SC board Part number: TZSC09187 How to use: Caution: Remove SC jig from SC board after inspection.
8 Disassembly and Assembly Instructions 8.1. Remove the Rear cover 8.4. Remove Side terminal cover and the Rear AV panel 1. See PCB Layout (Section 3) 8.2. Remove the AC inlet 1. Remove the claws (×2 2. Remove the Side terminal cover. Caution: To remove P.C.B.
8.5. Remove the Tuner unit 8.7. Remove the Speakers 1. Remove the Side terminal cover and the Rear AV panel. 1. Unlock the cable clampers to free the cable. (See section 8.4.) 2. Disconnect the Speaker terminal. 2. Unlock the cable clampers to free the cable. 3.
8.9. Remove the SD-Board 8.11. Remove the SS3-Board 1. Remove the flexible cables (SD1, SD2, SD3, SD4 and 1. Remove the Tuner unit. (See section 8.5.) SD5) connected to the SD-Board. 2. Disconnect the bridge connector (SS03-SS22) and dis- 2. Remove the flexible cable (SU11-SD11) and the bridge connect the flexible cables (SS57 and SS59).
8.13. Remove the Support metal 8.15. Remove the C1-Board 1. Remove the Hanger metal R. (See section 8.14.) 1. Remove the screws (×2 2. Remove the flexible cable holder fastening screws (×10 2. Remove the Support metal. 3. Disconnect the flexible cables (CB1, CB2, CB3, CB4 and CB5).
8.17. Remove the C3-Board 8.18. Remove the Plasma panel sec- tion from the Cabinet assy 1. Remove the Hanger metal L. (See section 8.14.) 2. Remove the flexible cable holder fastening screws (×10 (glass) , ×2 3. Disconnect the flexible cables (CB11, CB12, CB13, CB14 1.
8.19. Remove the Glass holders 8.20. Remove the S-Board 1. Remove the Cabinet assy. (See section 8.18.) 1. Remove the Glass holders. (See section 8.19.) , ×16 2. Remove the screws (×14 2. Remove the screws (×2 ) and remove the S-Board 3.
8.21. Remove the K-Board 1. Remove the Glass holders. (See section 8.19.) 2. Remove the screw (×1 3. Remove the claw (×1 4. Disconnect the connector (K1) and Remove the K-Board from LED Panel. 8.22. Replace the plasma panel Caution: A new plasma panel itself without Hanger metals is fragile.
9 Measurements and Adjustments 9.1. Adjustment 9.1.1. Vsus selection Caution: When Plasma panel or A-board is replaced, Vsus should be set to LOW or HIGH. Procedure 1. Go into main item [VSUS] in Service Mode. LOW or HIGH will be displayed. 2.
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9.1.2. Sub-Contrast adjustment Name of measuring instrument Connection Remarks RF generator Base Band signal generator HD signal generator Steps Remarks Adjustment of TV (RF system) Note: Sub-contrast adjustment is unadjusted for AV/ HD input. 1. Receive a RF PAL 100% Full White or Split Colour bar shown as below. But, when needing the adjustment cho- sen manually, please refer to [ alterna- tive method ].
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Steps Remarks Another procedure Adjustment of AV system 1. PAL 100% Full White or Split Colour bar receive AV1(or AV2), shown as below. 2. Goes into service mode. 3. Push [ 1 ] or [ 2 ] key, and goes into adjustment mode for [ Contrast ]. Adjustment 1.
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9.1.3. White balance adjustment Name of measuring instrument Connection Remarks W/ B pattern Panel surface Color analyzer (Minolta CA-100 or equivalent) Steps Remarks • Make sure the front panel to be used on the final set is fitted. Picture menu : Dynamic •...
10 Block Diagram 10.1. Main Block Diagram DIGITAL SIGNAL PROCESSOR TMDS DATA HDMI1 HDMI I/F TMDS DATA HDMI3 RECEIVER TMDS DATA SD CARD DATA HDMI2 SD CARD SD CARD DATA SLOT PEAKS-sLD TUNER EEPROM SIF I/F Y/PR/PB Y/PR/PB V/Y/PB/PR AV I/O VCC SOS CVBS (LED:12TIMES)
10.3. Block (2/4) Diagram DIGITAL SIGNAL PROCESSOR IC9300 PD4H VIDEO DATA PLASMA AI VIDEO DATA LVDS DATA CPG with SS H/V Sync Control VIDEO DATA Sub Filed Processor P+3.3V IC9304 P+3.3V ADDR/DATA FLASH IIC0 FLASH I/F MEMORY P_S0 CONTROL DATA P_S0 P_S1 DISCHARGE CONTROL...
11 Wiring Connection Diagram 11.1. Caution statement. Caution: Please confirm that all flexible cables are assembled correctly. Also make sure that they are locked in the connectors. Verify by giving the flexible cables a very slight pull. 11.2. Wiring (1)
12.3. P(MAIN)-Board (2/3) Schematic Diagram COLD SS-BOARD (SS11) MULTI POWER CONTROL Vsus Vsus ERROR DET C3-BOARD (C35) NO USE CONTROL COMPARATOR A-BOARD (A6) P(MAIN)-BOARD ETX2MM813MSM (2/3) +15V CONTROL COLD...
12.25. K-Board and S-Board Schematic Diagram K-BOARD TNPA5143AB S-BOARD SUB3.3V STBY3.3V TNPA4858AB C2515 REMOTE CONTROL SENSOR 0.01u R2513 AI SENSOR RM2510 SN2510 B3RAD0000168 B3JB00000078 *D2520 R2510 POWER LED POWER SWITCH B3AGB0000060 3 VCC SW2500 G R LED C2521 K0F162B00002 0.1u H RED 2 GND *R2516...
13.3. K, S and SS3-Board S-BOARD (FOIL SIDE) S-BOARD (COMPONENT SIDE) TNPA4858AB TNPA4858AB T N P A 4 8 5 8 P b F S E E R E V E R S E F O R O R D E R N O . S W 2 5 0 0 K-BOARD (FOIL SIDE) SS3-BOARD (FOIL SIDE)
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A-BOARD (COMPONENT SIDE) TZTNP01LEUM(M) TZTNP01LEUP(P) TZTNP01AEAR(R) T H E R M A L P A D I C 2 3 0 1 C2333 C2322 A32A A31A Q 9 9 0 0 A20A L2306 C2888 A 1 1 C2355 C2354 Q 9 9 0 1 IC2301 C2880 L2305...
13.5. C1-Board C1-BOARD (FOIL SIDE) TNPA5178 1 C1 T N P A 5 1 7 8 S E E R E V E R S E F O R O R D E R N O . P b F C1-BOARD (COMPONENT SIDE) TNPA5178 ZA104...
13.6. C2-Board C2-BOARD (FOIL SIDE) TNPA5179 T N P A 5 1 7 9 1 S E E R E V E R S E F O R O R D E R N O . P b F 1 2 3 C2-BOARD (COMPONENT SIDE) TNPA5179 ZA204...
13.7. C3-Board C3-BOARD (FOIL SIDE) TNPA5180 T N P A 5 1 8 0 1 P b F S E E R E V E R S E F O R O R D E R N O . 1 2 3 C3-BOARD (COMPONENT SIDE) TNPA5180 R 3 3 1...
13.8. SC-Board SC-BOARD (FOIL SIDE) TXNSC1LEUM Z A 4 2 1 Z A 4 2 2 T P 1 0 5 T P 1 0 9 T P 1 0 6 T P 3 4 T P 1 0 7 T P 6 3 T P 6 2 T P 6 1...
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SC-BOARD (COMPONENT SIDE) TXNSC1LEUM I C 4 7 1 H.V. DANGER H.V. DANGER P C 4 8 0 H.V. DANGER H.V. DANGER D 7 9 4 C 7 9 7 Z A 4 2 2 Z A 4 2 1 Z A 4 1 2 Z A 4 1 1 R 7 9 7...
13.9. SS-Board SS-BOARD (FOIL SIDE) TXNSS1LEUM S S 5 6 S S 5 5 S S 5 4 S S 5 3 C 0 9 4 T N P A 5 1 7 6 1 2 3 P b F S E E R E V E R S E F O R O R D E R N O .
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SS-BOARD (COMPONENT SIDE) TXNSS1LEUM SS53 SS54 SS55 SS56 C 0 2 4 C 0 2 3 C 0 2 2 C 0 2 1 CR No.16 T N P A 5 1 7 6 D I P C 0 9 4 C 2 2 5 C 2 2 4 C 2 2 3...
14.2. Electrical Replacement Parts List 14.2.1. Replacement Parts List Notes...
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14.2.2. Electrical Replacement Parts List Safety Ref. No. Part No. Part Name & Pcs Remarks Description Safety Ref. No. Part No. Part Name & Pcs Remarks C2336 F1H1E104A129 C 0.1 uF 25 V Description C2337 F1J1H474A757 C 0.47UF, 50V C2338 F1H1E104A129 C 0.1 uF 25 V TZTNP01LEUM CIRCUIT BOARD A...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C3123 F1J1A106A087 C 10UF, 10V C5633 F1H1C104A143 C 0.1UF, 16V C3137 F1G1H561A730 C 560 pF 50 V C5634 F1H1C104A143 C 0.1UF, 16V C3138 F1G1H561A730 C 560 pF 50 V...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C8085 F1J1A106A087 C 10UF, 10V C9344 F1G1C104A116 C 0.1UF 16V C8091 F1G1C104A116 C 0.1UF 16V C9347 ECJ1VB0J105K C 1UF, 6.3V C8093 ECJ1VB0J105K C 1UF, 6.3V C9349...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C16203 F0C2E405A232 C 4UF, 250V C16608 F1H1H221A971 C 220PF, 50V C16204 F0C2E405A232 C 4UF, 250V C16631 F0C2E405A232 C 4UF, 250V C16242 F1H1C105A145 C 1 uF 16 V C16632...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C17216 F1L2A334A034 C 0.33 UF 200 V D9807 B0ADCJ000100 DIODE C17217 F1H1H101A971 C 100PF, 50V D16001 B0FBCN000008 DIODE C17301 ECJ1VB1A105K C 1UF, 10V D16002...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description D16642 B0FBCN000006 DIODE IC16251 C0BBBA000024 IC D16643 B0FBCN000006 DIODE IC16304 MIP3900MSSCF IC D16645 DZ2J150M0L ZENER DIODE IC16312 C0DBZMC00006 IC D16646 DZ2J150M0L ZENER DIODE...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description L5600 G1C2R2Z00006 INDUCTION COIL Q2512 DSC200100L TRANSISTOR L5601 G1C3R3Z00004 INDUCTION COIL Q2903 B1CBHD000002 FET L5602 G1C100MA0077 INDUCTION COIL Q2904 B1CBHD000002 FET L5603...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description Q16607 B1CBGD000001 FET R0980 D0GA472JA015 M 4.7KOHM, J,1/ Q16608 B1CBGD000001 FET R0981 D0GA472JA015 M 4.7KOHM, J,1/ Q16621 B1JADN000009 TRANSISTOR Q16622 B1JADN000009 TRANSISTOR R0982...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R2263 ERJ2GEJ103 M 10KOHM, J,1/16 R2908 D0GA682JA015 M6.8KOHM, J,1/ R2264 D0GA101JA015 M 100 OHM, J,1/ R2910 D0GBR00Z0002 M 0 OHM J 1/10W R2911 ERJ2GEJ221 M 220 OHM, J,1/...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R4548 ERJ2GEJ220 M 22 OHM, J,1/16 R4755 D0GA680JA015 M 68 OHM, J,1/ R4549 D0GA151JA015 M 150 OHM, J,1/ R4756 D0GA680JA015 M 68 OHM, J,1/ R4550...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R5602 D1BB2701A087 M 2.7KOHM,J.1/ R8489 D0GA680JA015 M 68 OHM, J,1/ R5603 D1BB1241A087 M1.24KOHM,J.1/ R8490 D0GA680JA015 M 68 OHM, J,1/ R5604 D1BB2001A087 M 2KOHM,J.1/10W R8491...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R8857 D0GA680JA015 M 68 OHM, J,1/ R9103 D0GA101JA015 M 100 OHM, J,1/ R8859 D0GA680JA015 M 68 OHM, J,1/ R9104 D0GA101JA015 M 100 OHM, J,1/ R8860...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16002 D0GF7R5JA047 M 7.5 OHM,J, 1/ R16256 D1BB1961A055 M1.96KOHM,J.1/ R16003 D0GF7R5JA047 M 7.5 OHM,J, 1/ R16257 D0GB273JA041 M 27K OHM J 1/ R16004 D0GF7R5JA047 M 7.5 OHM,J, 1/ R16258...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16465 ERJ6ENF2702 M 27KOHM,F.1/8W R16585 D1BB1001A055 M 1KOHM,J. 1/10W R16466 ERJ6ENF5602 M 56KOHM,F.1/8W R16586 D1BB2151A055 M2.15KOHM,J.1/ R16467 ERJ6ENF8202 M 82KOHM,F.1/8W R16587 D0GB222JA041 M 2.2KOHM,J,1/...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16684 ERJ6GEYJ221V M 220 OHM,J,1/8W R16844 ERA6YEB242 M 2.4KOHM, B 1/ R16685 ERJ6GEYJ221V M 220 OHM,J,1/8W R16845 ERJ6RBD5902 M 59KOHM,D.1/10W R16686 D0GB103JA057 M 10K OHM J 1/...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R17112 D0GB201JA041 M 200 OHM,J,1/ R17310 ERJ3GEYJ101 M 100 OHM,J,1/ R17113 D0GB201JA041 M 200 OHM,J,1/ R17311 ERJ3GEYJ101 M 100 OHM,J,1/ R17114 D0GB201JA041 M 200 OHM,J,1/ R17312...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description ZA16013 K4ZZ01000216 TERMINAL C416 ACMEB224K2T 25V 0.22P ZA16015 K4ZZ01000216 TERMINAL C418 ECJ1VB1H222K C 2200UF, 50V ZA16402 K4AZ01D00004 TERMINAL C419 ECJ1VB1H103K C 0.01UF, 50V ZA16404...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description D351 VDFMEN210A DIODE ERJ8GEY0R00 M 0 OHM, 1/8W D359 VDRK46LF307 DIODE ERJ8GEY0R00 M 0 OHM, 1/8W D401 VDD4SBL20U DIODE ERJ8GEY0R00 M 0 OHM, 1/8W...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description Q506 VQ2PB709ART TRANSISTOR R267 ERJ6ENF7502 M 75KOHM,F.1/8W Q507 VQ2PB709ART TRANSISTOR R268 ERJ6ENF7682 M76.8KOHM,F.1/8W Q508 VQ2PD601ART TRANSISTOR R269 ERJ6ENF7502 M 75KOHM,F.1/8W Q551 2SJ673...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R501 ERJ6ENF4123 M 412KOHM,F. 1/ R570 D0GB473JA057 M 47KOHM,J,1/10W R573 ERJ6GEYJ332V M 3.3KOHM J 1/8W R502 ERJ6ENF4123 M 412KOHM,F. 1/ R574 ERG2SJ561H M 560 OHM, J, 2W...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R663 ERJ6GEYJ220 M 22 OHM,J,1/8W Z602 ERZVGAD471 VARISTOR R664 ERJ6GEYJ220 M 22 OHM,J,1/8W R665 D0GB103JA057 M 10K OHM J 1/ ZD203 VZMTZJ27DT ZENER DIODE...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C956 ACCST230102K 230V 1000P R811 ERJ3GEYJ470 M 47 OHM,J,1/10W R812 ERJ6ENF3093 M 309KOHM,F.1/8W R813 ERJ3GEYJ223 M 22KOHM,J,1/10W D801 VD1SS133T DIODE R814...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R914 ERX12SJ5R6J M 5.6 OHM, J,1/ ZD802 VZMTZJ4.7BT ZENER DIODE ZD803 VZMTZJ10CT ZENER DIODE R915 ERG12SJ680J M 68 OHM, J,1/2W ZD804 VZMTZJ18CT ZENER DIODE...