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Sealey DG5000 Quick Start Manual

Sealey DG5000 Quick Start Manual

5000w 110/230v generator - 4-stroke engine

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Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to
Warning
instruction
manual
Wear ear
Switch off the engine before
protection
refuelling
1. SAFETY
WARNING! Ensure any Health & Safety, Government, or local authority regulations are adhered to when using this equipment.
Familiarise yourself with the application and limitations, as well as the potential hazards, of the generator.
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Maintain the generator in good condition (use an authorised service agent). Replace or repair damaged parts. Use genuine parts only.
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Unauthorised parts may be dangerous and will invalidate the warranty.
This generator is designed and manufactured for specific applications. DO NOT attempt to modify the unit or use it for any application for
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which it is not designed. If you have any questions regarding the application of the unit please contact your local Sealey dealer.
WARNING! DO NOT exceed the Wattage/Amperage capacity of the generator. Add rated wattage of all devices intended for
connection at any one time, the total must not exceed rated wattage of generator (see specifications).
WARNING! Generator exhaust gases contain deadly carbon monoxide which must not be inhaled. Always allow sufficient ventilation.
WARNING! If you decide to use an Earth Leakage Circuit Breaker (also referred to as an RCD or Ground Fault Circuit Interrupter),
it is imperative that the neutral end of the power winding is connected to the frame of the generator set and that the earth lug on the
frame is connected with a low impedance connector to the local earth via an earth spike or local protective earth conductor. This
connection should only be attempted by a qualified electrician, after first having consulted your local dealer.
DANGER! This generator is designed for outdoor use only. To use the generator inside any building or enclosure, including the
generator compartment of a caravan, may result in fire or an explosion. No user performed modifications, including venting of the
exhaust and/or cooling ventilation, will eliminate the danger.
DANGER! If this unit is used for back-up power in the event of a commercial power failure, the following steps must be taken.
Before connecting the generator to the electrical system, open the main circuit breaker to isolate the generator and system from the
commercial electric supply. Failure to do this may result in damage to the generator and may result in serious injury or fatality, due to a
back-feed of electrical energy.
DANGER! The generator produces a very powerful voltage that can cause a severe electrical shock. Avoid contact with bare wires,
terminals etc. Never allow any unqualified person to operate or service the generator.
WARNING! Diesel is flammable. Do not permit smoking, naked flames, sparks or heat in the vicinity while handling Diesel. Avoid spilling
Diesel onto a hot engine. Comply with all laws regulating storage and handling of fuels.
WARNING! Risk of burns. DO NOT touch the exhaust system or the drive unit.
WARNING! NEVER refuel when the engine is running or when the engine is hot. Allow cool down time.
Operate the generator only on level surfaces (maximum allowable tilt is 10º) and where it will not be exposed to excessive moisture, dirt
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or corrosive vapours or be in the proximity of combustible material (flammable liquids, solids or gases).
DO NOT tip or change the generator's position whilst it is operating.
8
Remove ill fitting clothing, ties, watches, rings and other loose jewellery and contain long hair. Wear appropriate protective
9
clothing.
Keep non-essential persons and children away from the working area.
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WARNING! Never start or stop the generator while electrical loads are connected. Start the engine, let it stabilise, then connect the
electrical load. To stop engine, disconnect the electrical load and let engine stabilise before switching off.
WARNING! DO NOT use worn, bare, frayed or otherwise damaged electrical cables with the generator. To do so may result in electric
shock.
DO NOT use the generator for any purpose other than that for which it is designed.
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DO NOT operate the generator if any parts are missing or damaged, as this may cause failure and/or personal injury.
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DO NOT over-fill fuel tank. Always leave room for fuel to expand.
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DO NOT operate in the rain.
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© Jack Sealey Limited
5000W 110/230V GENERATOR - 4-STROKE ENGINE
DG5000
MODEL NO:
Inhalation
Hot surfaces
Risk
Original Language Version
Never operate
Warning
in non-ventilated
Electricity
rooms
Keep away
No open flame
from rain
DG5000 Issue:1 28/02/23

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Table of Contents
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Summary of Contents for Sealey DG5000

  • Page 1 This generator is designed and manufactured for specific applications. DO NOT attempt to modify the unit or use it for any application for which it is not designed. If you have any questions regarding the application of the unit please contact your local Sealey dealer.
  • Page 2: Specification

    To avoid carbon monoxide poisoning DO NOT use Petrol/Diesel- powered equipment inside any of the following; Home, garage, tent, camper van, mobile home, caravan or boat. This list is not exhaustive and if you are in any doubt contact your Sealey stockist.
  • Page 3: Operation

    When filling the fuel tank from drums, make sure that no dust or water is mixed in with the fuel. This can cause serious damage to the fuel injection pump or the injector nozzle. Original Language Version DG5000 Issue:1 28/02/23 © Jack Sealey Limited...
  • Page 4: Starting Procedure

    NOTE: If the engine has been running, the exhaust will become very hot. Be careful not to touch the exhaust until it has had time to fully cool down. Original Language Version DG5000 Issue:1 28/02/23 © Jack Sealey Limited...
  • Page 5 7.4.4. Check that there are no oil or fuel leaks. 7.4.5. If you notice any of the above, stop the engine and locate the fault. Please contact your Sealey Stockist. 8. OPERATING PROCEDURE 230V 8.1. Follow starting procedure (6.1) then switch ON the main breaker switch, and with the engine running check the voltage reading when in ‘Voltage Mode’.
  • Page 6: Connecting Equipment

    Run the generator without load for three minutes. Turn the electric key start switch to the ‘OFF’ position, alternatively press or pull down the stop lever.(fig.4) MAINTENANCE Pull down to stop machine Original Language Version DG5000 Issue:1 28/02/23 © Jack Sealey Limited...
  • Page 7: 12. Trouble Shooting

    11.1.4. Wipe off the oil and dirt from the engine and store in a dry place. TROUBLE SHOOTING NOTE: All corrective actions should be carried out by suitably qualified person/s. DG5000 Issue:1 28/02/23 © Jack Sealey Limited Original Language Version...
  • Page 8 Important: No Liability is accepted for incorrect use of this product. Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim. Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR 01284 757500 sales@sealey.co.uk...

Table of Contents