Page 1 English SYA14, SYA30 and SYA60 Series Safety Light Curtains IMPROPER INSTALLATION • Consult with US and/or European safety agencies and their requirements when designing a machine control link, interface and all control elements that affect safety. • Strictly adhere to all installation instructions. Failure to comply with these instructions could result in death or serious injury.
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Page 3 Table of contents 1. IMPORTANT INFORMATION ................7 Overview ......................7 Organization of Installation Manual ..............7 Important Highlighted Information ..............7 Control Reliability..................... 8 Approvals......................8 Safety Light curtain Installation and Use ............9 European Directives Compliance ..............9 European Standards Compliance..............9 United States Regulations Compliance ............
Page 4 3.3.2 US ANSI standard..................30 3.3.2.1 Sample Calculation (Point-of-operation guarding) ........31 3.3.2.2 Sample Calculation (Perimeter guarding) ...........31 How to Calculate Minimum Distance Considering Reflective Surfaces..31 Mutual Interference or Cross-talk ..............33 Emitter and Receiver Dimensions / Weights ..........34 Mounting Considerations................36 3.7.1 Optical Alignment ..................36 3.7.2 Vertical Mounting ..................36 3.7.3...
Page 5 6.2.3 Test rods ....................73 6.2.4 Mirrors FF-SBSMIR ... Series (10 % reduction on scanning range) ..73 6.2.5 Mirrors FF-SLC ... MIR Series (30 % reduction on scanning range) ..74 6.2.6 Safety control module ................74 6.2.7 Safety muting interface ................74 6.2.8 AC to DC power supply................
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Page 7 1. Important Information 1.1 Overview Thank you for purchasing this Honeywell safety product. This manual contains description, operation, installation, electrical connections, maintenance troubleshooting information related to the FF-SYA Series safety light curtains. 1.2 Organization of Installation Manual This installation manual has the following sections: •...
Page 8 The failure shall be detectable by a simple test, or indicated by the control system.” Honeywell has developed a self-checking technique that combines reliability with safety. The FF-SYA Series safety light curtain functions with dual channel redundancy and positive self-check monitoring.
Page 9 1.6 Safety Light curtain Installation and Use Installation and use of this product must be performed by a qualified person thoroughly familiar with all instructions contained within this manual and all applicable safety regulations including those described below. 1.7 European Directives Compliance Directives Number Machine Directive...
Page 10 • Installation and use of the FF-SYA light curtain must comply with the following applicable European standards (non exhaustive list): Regulation Title EN 292 Safety of Machinery - Basic concepts, general principles for design EN 60204 - 1 Safety of Machinery - Electrical equipment of machines EN 954 - 1 Safety of Machinery - Safety related parts of control systems IEC/EN 61496-1...
Page 11 EN 954-1 Safety of Machinery - Safety related parts of control system Honeywell FF-SR Series safety control modules may be used as an interface between protective safety equipment and machine control circuitry. The following safety control modules are particularly recommended: •...
Page 12 They offer redundancy, monitoring, and control reliability features that ensure the highest level of industrial safety. Honeywell safety switches and sensors that may be used to check the position of guards include: • 50FY and 40FY Hall effect safety sensors •...
Page 13 2. Description and Operation 2.1 Overview This chapter contains terms and concepts related to safety and the application of the FF- SYA Series light curtain. The importance of the installer’s role in the set-up and installation of the machine guarding systems is discussed. The section also contains specification and order guide information.
Page 14 FF-SYA14, FF-SYA30 and FF-SYA60 Series light curtains are designed so a malfunction or an interruption of the sensing field will immediatly cause the light curtain to generate a stop signal. This stop signal will be generated automatically if a malfunction occurs in the light curtain.
Page 15 Figure 2-2 Point-of-operation Guarding (use FF-SYA14 and FF-SYA30 only) Light curtain mounted in an angled Right-angle mounting of two light Operator is undetected between the position prevents undetected curtains prevents undetected light curtain and dangerous area presence inside dangerous area presence inside the dangerous area IMPROPER POINT-OF-OPERATION PROTECTION...
Page 16 2.3 Approval and rating plates Figure 2-4 Rating plate Nominal Scanning Range Output Switching Capacity Protection Height Type Product Part Number Resolution N° Serial number and date code (month/year) Supply Voltage (power consumption) Sealing Response time Loads specifications (max. impedance and min turn-on voltage) Figure 2-5 Approvals plate INRS...
Page 17 2.4 Operation The FF-SYA14, FF-SYA30 and FF-SYA60 Series are thru-scan light curtains. Emitters transmit modulated, infrared light that is detected by photoreceivers in the receiver. The number of light beams depends on the protected height and resolution of the light curtain. Figure 2-6 FF-SYA Series Operational Diagram Sensing range Sensing range...
Page 18 Figure 2-7 Light Curtain Resolution ØR Resolution ØR Resolution Models Resolution R Beam pitch P Lens size D ∅ 14 / 0.6 FF-SYA14 10 / 0.4 4 / 0.16 ∅ 30 / 1.2 FF-SYA30 20 / 0.8 10 / 0.4 ∅...
Page 19 2.4.5 Scanning Ranges Nominal scanning range is the maximum distance allowed between the emitter and the receiver. A selector switch is available on the emitter unit for the selection of the adequat emission power. Refer to the chapter 3.5 Mutual Interference or Cross-talk for correct adjustment.
Page 20 2.5 Indicators The FF-SYA Series emitters have five LED indicators. The receivers have four LED indicators. These LED indicators provide important information related to light curtain status. Figure 2-9 Emitter Indicators Scanning range indicators scanning range indicators (yellow) (yellow) Alarm indicator (red) alarm indicator (red) Test indicator (yellow)
Page 21 2.5.3 Test Indicator (emitter) Test Test Normal Test mode operation FF-SYA Series light curtains provide a connection for testing the state of external contacts in case of long machine working cycle. The test contact allows verification of external safety- related electromechanical components before each machine cycle. When the contact in the external test circuit opens, the FF-SYA Series light curtains switches to the alarm state.
Page 22 2.5.5 Signal Strength Indicator (receiver) yellow yellow yellow Optimum No signal Low signal signal The signal strength indicator is a yellow indicator which flashes repeatedly if the received light level is lower than the normal operating level, but is still sufficient for operation. If the received light level drops too low, an alarm state results and the light curtain generates a stop signal.
Page 23 2.6.2 Scanning Range with Mirrors FF-SLC ... MIR Series FF-SYA Nominal Scanning Range Scanning Range with Mirrors FF- Series SLC...MIR Series 1 Mirror 2 Mirrors FF-SYA14 0 to 6 m / 0 to 20 ft 0 to 4.2 m / 0 to 13.8 ft 0 to 2.9 m / 0 to 9.5 ft FF-SYA30 0.6 to 20 m / 2 to 65.6 ft 0 to 14 m / 0 to 45.9 ft 0 to 9.8 m / 0 to 32.1 ft...
Page 24 Mirror Heights FF-SLC ... MIR Series Part Listings Use with following model Overall Mirror Frame Height number * without brackets FF-SLC02MIR 370 (14.56) FF-SLC04MIR 540 (21.26) FF-SLC06MIR 715 (28.15) FF-SLC07MIR 885 (34.84) FF-SLC09MIR 1060 (41.73) FF-SLC11MIR 1230 (48.42) FF-SLC13MIR 1400 (55.12) FF-SLC16MIR 144 and 160 1750 (68.89)
Page 25 2.7 Specifications OPERATING CHARACTERISTICS 0 to 6 m / 0 to 20 ft Nominal Scanning Range FF-SYA14 0.6 to 20 m / 2 to 65 ft FF-SYA30 0.6 to 20 m / 2 to 65 ft FF-SYA60 Object Detection Size FF-SYA14 14 mm (0.6 in.) minimum (fingers detection)
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Page 27 3. Installation 3.1 Overview This chapter contains information about calculating the safety distance and properly mounting a safety light curtain. Mirror information is also provided. • FULL REVOLUTION MECHANICAL POWER PRESSES CANNOT BE STOPPED IN MID-STROKE (OSHA 29CFR 1910.217). • Do NOT use FF-SYA Series light curtains on full revolution mechanical power presses. Failure to comply with these instructions will result in death or serious injury.
Page 28 3.2 Point-of-operation Guarding IMPROPER POINT-OF-OPERATION INSTALLATION. • DO NOT allow an operator to stand undetected between the light curtain and the machine when using FF-SYA Series safety light curtains for point-of-operation guarding. Failure to comply with these instructions will result in death or serious injury. Point-of-operation is defined as that area where a machine performs work (such as cutting, shaping, boring, or forming) on a material.
Page 29 3.3.1 European pr EN 999 standard SYA14 SYA30 SYA60 Normal approach S ≥ 2000 (t1+t2), S ≥ 2000 (t1+t2) + 128, S ≥ 1600 (t1+t2)+ with S ≥ 100 with S ≥ 100 with if S ≥ 500, then use: if S ≥...
Page 30 3.3.2 US ANSI standard SYA14 SYA30 SYA60 Normal approach S ≥ 63 (t1+t2) + 0.94 S ≥ 63 (t1+t2) + 3.08 S ≥ 63 (t1+t2) + 33.46 With: minimum safety distance (in inch, 1 in. = 25,4 mm) light curtain response time (in sec.) machine stopping time (in sec.) IMPROPER SAFETY DISTANCE •...
Page 31 3.3.2.1 Sample Calculation 3.3.2.2 Sample Calculation (Point-of-operation guarding) (Perimeter guarding) Country: USA Country: USA Application: Mechanical/hydraulic power press Application: Robotics Protection: Point-of-operation guarding Protection: Perimeter guarding Formula: S >V(t Formula: S >V(t − V = 63 in./sec. − V = 63 in./sec. −...
Page 32 Figure 3-2 Distance from Reflective Surfaces Reflective surface 2.5° 2.5° 2.5° 2.5° Emitter Receiver Minimum distance to reflective surface (in mm) (optical axis) -100 -200 -300 -400 -500 -600 -700 -800 -900 Distance L between emitter and receiver 107031-23 EN FR26 GLO 1199 Printed in France...
Page 33 3.5 Mutual Interference or Cross-talk The FF-SYA Series light curtain is based upon an infrared transmission between an emitter unit and a receiver unit. It is a safety requirement of the IEC/pr EN 61496-2 standard that if a receiver R2 receives two signals transmitted by two different emitters E1 and E2, the receiver R2 must turn to the alarm state.
Page 34 Figure 3-5 Cross-talk reduction alarm test 3.6 Emitter and Receiver Dimensions / Weights Different protection heights are available in the FF-SYA Series light curtain product line. Refer to the figure below and the emitter/receiver heights table below. Figure 3-6 Emitter and Receiver Height Diagram (1) Protection Height for the min.
Page 35 Emitter and Receiver Heights (values in mm/kg) - for reference only Model Protection Height (mm) (1) SYA14 1134 1294 SYA30 1150 1310 1470 1630 1790 SYA60 1030 1190 1350 1510 1670 1830 Sensing Field Height (mm) (2) SYA14 1114 1274 SYA30 1110 1270...
Page 36 3.7 Mounting Considerations This section discusses optical alignment and mounting considerations. There are several different ways to mount the FF-SYA Series light curtains (singularly, in groups, and in several different orientations). 3.7.1 Optical Alignment Proper optical alignment of the FF-SYA Series light curtains ensures optimum operation. The emitter and receiver units must be mounted in parallel, at the same height, and with an angular displacement of no more than +2.5 .
Page 37 Figure 3-10 Point-of-operation Guarding (use FF-SYA14 and FF-SYA30 only) Operator enters danger zone Operator enters danger zone under the light curtain above the light curtain Figure 3-11 Point-of-operation Guarding (use FF-SYA14 or FF-SYA30 only) Right-angle mounting of two light Light curtain mounted in an angled Operator is undetected between the light curtain and dangerous curtains prevents undetected...
Page 38 3.7.3 Vertical Mounting / Linear Assembly MUTUAL INTERFERENCE OR CROSSTALK When two emitter/receiver units are mounted together to obtain a greater protected height, the emitter and receiver units must be mounted in a reverse transmitting position to prevent mutual interference or cross-talk. Reception of two infrared emissions will maintain the light curtain in a lock-out condition.
Page 39 3.7.4 Vertical Mounting / Side by Side Installation MUTUAL INTERFERENCE OR CROSSTALK When two or more light curtain systems are installed on adjacent machines, optical interference may occur if two units are within the field of view. Mutual interference between light curtains can be eliminated by reversing systems emitting orientation, or by using opaque screens, or by adjusting the adequate emission power regarding the application.
Page 40 Figure 3-14 Side by side installation of more than two light curtains WORK STATION 1 WORK STATION 2 WORK STATION 3 WORK STATION 4 If the beams of two adjacent ligth curtains are reversed, no interference will occur between these two light curtains. If more than two light curtains are installed side by side, then some of them may interfere together.
Page 41 3.7.6 Diagonal and Right-Angle Mounting IMPROPER INSTALLATION FOR POINT-OF-OPERATION To prevent operating personnel from access to danger zone, install hard guard or right- angle mounting if distance between danger zone and closest light beam is greater than 70 millimeters (2.8 in.). Failure to comply with these instructions could result in death or serious injury.
Page 42 3.8 Mounting Hardware FF-SYA Series light curtains are designed with an easy to use T-slot mounting system. Two standard mounting brackets are delivered together with the light curtain including the necessary mounting accessories (bolts, nuts, and washers) to mount one emitter or one receiver unit.
Page 43 3.8.2 Mounting Accessory Set The mounting accessory set contains the following hardware: Mounting Hardware Quantity M4 T-shape bolts HM4 nuts M4 Rip-lock washers M6 Rip-lock washers LIGHT CURTAIN/MOUNTING HARDWARE DAMAGE • Carefully install mounting hardware (especially washers) to ensure correct orientation and installation.
Page 44 3.8.3 Mounting Brackets A standard kit of mounting brackets is delivered together with the light curtain and includes 2 pairs of straight brackets, 2 pairs of right-angle brackets and mounting hardware. Two pairs are required for one light curtain system (one for the emitter and one for the receiver).
Page 45 3.8.4 Mounting the Mirrors • FF-SBSMIR ... Series mirrors The mirrors include all mounting hardware necessary for installation. The mounting brackets allow rotation of the mirrors to the desired angle. See figure below for mounting dimensions. Figure 3-22 FF-SBSMIR ... Mirror Mounting Dimensions Mirror Heights FF-SBSMIR ...
Page 46 FF-SLC ... MIR Series mirrors The mirrors include all mounting hardware necessary for installation. The mounting brackets allow rotation of the mirrors to the desired angle. See figure below for mounting dimensions. Figure 3-23 FF-SLC ... MIR Mirror Mounting Dimensions Mirror Heights FF-SLC ...
Page 47 4. Electrical Connections 4.1 Overview This chapter contains information about electrical installation and wiring. IMPROPER INSTALLATION Strictly adhere to all electrical connection instructions. Failure to comply with these instructions could result in death or serious injury. FF-SYA qqqqq C2 4.2 Connector Wiring light curtains...
Page 48 Push the socket contact into the correct slot in the connector. Tabs on the sides of the socket contact will expand into slots and hold the socket contact in place when properly seated. Remove a socket contact from the connector as follows: 1.
Page 49 4.3 Connector wiring for the FF-SYA qqqqq Q2 light curtains All the FF-SYAqqqqqQ2 light curtains have straight male receptacles compatible with Brad Harrison Mini-Change plugs. The plugs can be ordered separetely (see Accessories order guide section to choose the right plugs). The emitter uses a 5-pole male receptacle and the receiver uses a 7-pole male receptacle.
Page 50 The light curtain supply inputs are protected by internal fuses which cannot be replaced by the user. Use of external protection fuses (1A) is highly recommended. • It takes 200 ms for the light curtain to start at power up. CONNECTION OF THE GROUND TERMINALS The ground terminal of the receiver and the emitter must be connected to the main ground of the machine.
Page 51 Figure 4-5 Receiver receptacle pinout (Minichange plugs color code) (DC+) Connector Pinout 1A Fuse 1.5A max Fuse FF-SYAqqqqqC2 FF-SYAqqqqqQ2 internal FF-SYA fuse receiver 7-pole receiver receptacle Hirschmann N6RFF (compatible with Brad Harrison Receiver plug Mini-Change plugs) (Crimped contacts inserted this side) (DC-) 1 : (DC+) main power supply 1 (WHITE/BLACK) : (DC+) power supply...
Page 52 (cross-fault detection). The FF-SRS5939 interface control module is primarily designed to be interfaced with Honeywell fail-safe static outputs. Compatibility with any other emergency stop relay module is not guaranted.
Page 53 4.5.2 Protection of Machine Stop Contacts The OSSD1 and OSSD2 outputs must be protected by an external 1.5 A max. fuse. It is also recommended to connect 31 Vdc varistors in parallel with the FSDs relay coils. • Use of RC circuits accross the loads will prevent the light curtain from operating. IMPROPER PROTECTION INSTALLATION •...
Page 54 • The loads impedance allowed by the FF-SYA failsafe static outputs must be 55.2 Ω minimum and 5kΩ maximum. The turn-on voltage must be greater than 5 V on resistive loads or greater than 7 V on inductive loads. • The maximum cable length between the FF-SYA static outputs and the loads mainly ≤...
Page 55 4.6 Test Contact (emitter terminals 4 and 5) Features Test input Type Voltage presence, Normally Closed contact 20 Ω max. External contact resistance Protections Galvanic insulation : 2000 Vdc, short-circuits, overloads Test contact may be used for additional external relay checking. When the link between the two contacts is open, the light curtain is in the alarm condition and the red test indicator on the emitter is illuminated as well as the red operation indicator on the receiver.
Page 56 4.7 Wiring Diagrams The following wiring diagrams illustrate the electrical connections for the FF-SYA Series light curtains. The customer must supply the three safety relays, K1, K2 and K3, the cycle start push-button and the test circuit. Note : Mechanically linked contact relays are sometimes called captive contact, anti-weld, or guided contact relays.
Page 57 (cross-fault detection). The FF-SRS5939 interface control module is primarily designed to be interfaced with Honeywell fail-safe static outputs. Compatibility with any other emergency stop relay module is not guaranted.
Page 58 (DC+) 1.5A max Dual channel Fuse Fuse Fuse machine control circuit (recommended circuit) NO P/ Phase (DC+) Fuse Fuse Neutral (DC-) internal fuse Optional test input FF-SYA Single channel jumpered) internal machine control circuit FF-SYA emitter fuse receiver Phase (DC+) Fuse Neutral (DC-)
Page 59 Figure 4-10 Wiring diagram using the FF-SRM muting module : 31 Vdc varistors NO P/B : cycle-start push button (Normally Open contact) qqqqq qqqqq : use pin 3 for the FF-SYA Q2E emitter and pin 7 for the FF-SYA Q2R receiver. Refer to the FF-SRM muting module installation manual for detailed information on wiring.
Page 60 The cross monitoring of the FF-SYA static outputs does not allow to connect two receivers in series on a single FF-SRS5939 safety control module. Indeed this will be detected by the units as a short-circuit between the outputs. Use in this case two FF-SRS5939 as shown below.
Page 61 Figure 4-12 Connection of Two Safety Light Curtains (using independent stop circuit safety relays) Five safety relays, K1, K2, K3, K4 and K5 are used as follows: (DC+) 1.5A max Fuse Fuse Fuse NO P/ internal fuse FF-SYA FF-SYA emitter internal fuse receiver...
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Page 63 5. Maintenance and Troubleshooting 5.1 Overview This chapter contains operational test procedures, troubleshooting, cleaning, and maintenance, instructions. IMPROPER MAINTENANCE Strictly adhere to all maintenance and troubleshooting instructions. Failure to comply with these instructions could result in death or serious injury. 5.2 Operational Test To ensure operational readiness, perform the operational test at least once a day and every time the light curtain is repaired or powered up.
Page 64 5.3 Troubleshooting Procedures When the FF-SYA Series safety light curtains are working properly and the sensing field is not interrupted, at least one of the emitter yellow LEDs R1, R2 and R3 is illuminated, the receiver green LED «ON» is illuminated, and all other LEDs are NOT illuminated. If this condition is not met, refer to the following troubleshooting chart, flow diagram and corresponding repair procedures.
Page 65 The receiver yellow signal Sensing field may Remove obstacles interrupting strength indicator and the be obstructed sensing field. red « OFF » operation Emitter and/or indicator are both receiver units need Clean emitter lens, receiver lens illuminated to be cleaned and mirrors (see Emitter and Emitter and/or Receiver Cleaning).
Page 66 Figure 1. Troubleshooting Flow Diagram (sheet 1) On the receiver unit, the red "OFF" operation indicator is permanently on although no object stands in the ligth curtain sensing field On the receiver unit, is the yellow signal strength LED permanently off ? Are the emitter and receiver units Make correct alignment and properly aligned and are front...
Page 67 Inverte the light curtains transmission directions or isolate the light curtains with an opaque barrier to prevent Go to *** cross-talk (on sheet 1) Return emitter and receiver Machine Machine working units to Honeywell operates? 107031-23 EN FR26 GLO 1199 Printed in France...
Page 68 5.4 Cleaning The FF-SYA Series light curtains and mirrors are designed to operate in harsh industrial environments. Exposure to dirt, dust, grease, and oil are unavoidable in these harsh environments. Periodically clean the emitter/receiver units and mirrors. This section provides specific, step by step, instructions on the proper cleaning techniques for the FF- SYA Series emitters, receivers, and mirrors.
Page 69 5.4.2 Using Soap and Water 1. Turn off and disconnect power to the light curtain and machine. 2. Dampen a soft, clean, non-abrasive cloth in the solution of mild soap and water. Squeeze excess solution from the cloth. 3. Wipe the soiled areas gently with the damp cloth. Do not rub hard to prevent scratching the clear plastic front plate or paint finish.
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Page 71 6. Order Guide 6.1 Light Curtain Order Guide Catalog listings for the FF-SYAqqqqqC2 light curtains include : one emitter, one receiver, two mating right-angle hirschmann connectors, two pairs of right-angle brackets, two pairs of straight brackets, one test rod, and this installation manual. Catalog listings for the FF-SYAqqqqqQ2 light curtains includes : one emitter, one receiver, two pairs of right-angle brackets, two pairs of straight brackets, one test rod and this installation manual.
Page 72 6.2.2 Plugs Kits Part Listings Description FF-SYZ172113 For the FF-SYAqqqqqC2 light curtains kit of 2 DIN 43651 plastic 7-pin right-angle connectors with crimping contacts (Hirschmann, N6RFF type). Order 1 kit for a complete set emitter and receiver. (already included in the FF-SYA package, to be ordered as spares only) For the FF-SYAqqqqqC2 light curtains FF-SYZ172159...
Page 73 6.2.3 Test rods Part Listings Description FF-SYZROD14 test rod for ∅ 14 mm resolution safety light curtains (already included in the FF-SYA package, to be ordered as spares only) FF-SBZROD30 test rod for ∅ 30 mm resolution safety light curtains (already included in the FF-SYA package, to be ordered as spares only) 6.2.4 Mirrors FF-SBSMIR ...
Page 74 6.2.5 Mirrors FF-SLC ... MIR Series (30 % reduction on scanning range) Part Listings Description FF-SLC02MIR One deflection mirror for use with the 032 model light curtain FF-SLC04MIR One deflection mirror for use with the 048 model light curtain FF-SLC06MIR One deflection mirror for use with the 064 model light curtains FF-SLC07MIR...
Page 75 6.2.8 AC to DC power supply Part Listings Description FF-SYZ880246 Lambda Coutant JWS 50-24A type AC/DC power supply Input voltage : 85 to 265 Vac Output voltage : 24 Vdc / 2.2A (50W) Dimensions : 159 x 85 x 37 mm / 6.26 x 3.34 x 1.45 in. Mounting : three M3 screws or Din rail adapter (see below) Approvals : UL 1950, CSA 950 and EN 60950 (to be ordered separately as an option)
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Page 77 Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during that period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is the Buyer’s sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose.
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Page 79 8. CE Declaration of Conformity 107031-23 EN FR26 GLO 1199 Printed in France...
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Page 81 9. Index Horizontal mounting • 39 alarm indicator • 15 RC circuit • 53 application assistance • 72 indicators • 15 Reflective surfaces • 27 Approvals • 2 relays with guided contacts arc suppressors • 59 • 54 resolution • 12, 40 Linear Assembly •...
Page 82 Honeywell provides Servicing on this product through the following offices: ASIA PACIFIC Singapore / SE Asia Denmark Romania Regional Offc. Honeywell A/S Honeywell Bucharest Australia Honeywell Southeast Asia Tel: 45 39-55-55-55 Tel: (40) 1 2110076 Honeywell Limited Pte. Ltd. Fax: 45 39-55-55-58...
Page 83 Safety Light Curtain Installation Manual FF-SB12, SB14, SB15 and SB30 Series Safety Light Curtains PK 86830 Issue 4 MICRO SWITCH Sensing and Control...
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Page 86: Table Of Contents
Overview ............................56 Operational Test ..........................56 Troubleshooting Procedures......................57 Cleaning............................61 ..............................76 NDEX CE D ....................81 ECLARATION OF CONFORMITY This page has been left intentionally blank. Honeywell • MICRO SWITCH Sensing and Control 5 For application help: call 1-800-537-6945...
Page 87: Introduction
Description and Operation discusses the terms and concepts related to operation as well as specifications and order guide information. This section also discusses the importance of the installer’s role in set-up and installation of the machine guarding system. 6 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 88: Organization Of Installation Manual (Cont'd)
Warranty And Remedy Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Commencing with date of shipment, Honeywell’s warranty runs for 18 months. If warranted goods are returned to Honeywell during that period of coverage, Honeywell will repair or replace without charge those items it finds defective.
Page 89: Light Curtain Identification
1 TO 999 FF-SB14E/RxxK-S2 10000 TO 19999 FF-SB14E/Rxx4-S2 20000 TO 20999 FF-SB15... 1 TO 999 Power Consumption • 20 VA for AC version • 20W for DC version 8 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 90 51730 TO ..FF-SB14E/Rxx4-S2 21439 TO ... FF-SB15... 1025 TO ... FF-SB30... 70016 TO ... Power Consumption • 8 VA for AC version • 8 W for DC version Honeywell • MICRO SWITCH Sensing and Control 9 For application help: call 1-800-537-6945...
Page 91: Overview
Small misalignments or dirt accumulation are indicated by a flashing LED. If misalignment or dirt accumulations become too great or a component fails, a stop signal is generated. Operation is prevented until the condition is corrected. 10 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 92 STROKE (OSHA 29CFR 1910.217). Do NOT use FF-SB Series light curtains on full revolution mechanical power presses. Failure to comply with these instructions will result in death or serious injury. Honeywell • MICRO SWITCH Sensing and Control 11 For application help: call 1-800-537-6945...
Page 93 • Operator must NOT be able to reach manual restart from within danger zone. • Design control circuit to prevent Programmable Logic Controller from overriding manual restart. Failure to comply with these instructions could result in death or serious injury. 12 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 94: Approvals
CSA NRTL/C Canadian Standards Association - Nationally Recognized Testing Laboratory (NRTL) Standard Australia Australia Standard German Berufsgenossenschaft E+MIII Honeywell • MICRO SWITCH Sensing and Control 13 For application help: call 1-800-537-6945...
Page 95: Standards Compliance
Prevent Lower Limbs from Reaching Danger Zones Regulations Compliance Title OSHA 29 CFR 1910.212 General Requirements for (guarding of) All Machines OSHA 29 CFR 1910.217 (Guarding of) Mechanical Power Presses 14 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 96: Directives Compliance
The failure shall be detectable by a simple test, or indicated by the control system.” Honeywell has developed new patented self-checking techniques which combine reliability with safety. The FF-SB Series light curtains function with dual channel redundancy and positive self-checking monitoring.
Page 97: Operation
(see figure 1-6). FF-SB12 has a center distance of 12,7 mm (0.5 inches) and the FF- SB14 and the FF-SB30 have a center distance of 25,4 mm (1 inch). 16 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 98 To simplify maintenance and inventory, the emitter and receiver are not matched. Honeywell • MICRO SWITCH Sensing and Control 17 For application help: call 1-800-537-6945...
Page 99: Scanning Range
FF-SB30 0 to 6 meters (0 to 19.7 feet) FF-SB15 3 to 24 meters (9.84 to 78.8 feet) FF-SB12E/R02E-52 0 to 6 meters (0 to 19.7 feet) 18 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 100: Indicators
The customer is responsible for providing the external test circuitry. See figures 3-3, 3-4 and 3-5 for the wiring diagrams of the external test circuitry. Honeywell • MICRO SWITCH Sensing and Control 19 For application help: call 1-800-537-6945...
Page 101: Mirrors
10 (32.8) 9,0 (26.52) 8,1 (23.87) FF-SB14 10 (32.8) 9,0 (26.52) 8,1 (23.87) FF-SB15 24 (78.8) 20,4 (75) 17,3 (63.7) FF-SB30 6 (19.7) 5,4 (17.7) 4,9 (15.9) 20 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 102 1112 (43.78) FF-SBSMIR12 1200 (47.24) 1315 (51.77) FF-SBSMIR14 1400 (55.12) 1520 (59.84 Mirrors are shipped with all the necessary mounting hardware and rotatable brackets (see page 35). Honeywell • MICRO SWITCH Sensing and Control 21 For application help: call 1-800-537-6945...
Page 103: Specifications
AC versions; this is essential to guarantee the safety integrity of the light curtain. **Refer to the Unit Height Table for individual unit heights. 22 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 104: Light Curtain Order Guide
02 = 200 mm (7.87 in) 04 = 400 mm (15.75 in) 06 = 600 mm (23.62 in) Example: FF-SB12E/R04K-S2 The unit automatically switches to the applied AC voltage level. Honeywell • MICRO SWITCH Sensing and Control 23 For application help: call 1-800-537-6945...
Page 105 10 = 1000 mm (39.37 in), 3 sets of beams 14 = 1400 mm (55.12 in), 4 sets of beams Example: FF-SB15E/R10K-S2 The unit automatically switches to the applied AC voltage level. 24 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 106: Mirror And Mounting Bracket Order Guide
Replacement Part Order Guide There are two versions of the FF-SB Series light curtains: the Original version and the CE version. Refer to the appropriate replacement part table when ordering. Honeywell • MICRO SWITCH Sensing and Control 25 For application help: call 1-800-537-6945...
Page 107 Supply Module 120/240 VAC for FF-SB12/14/15 Receiver FF-SBZ70004 Supply Module 24 to 48 VDC for FF-SB14 Emitter FF-SBZ71004 Supply Module 24 to 48 VDC for FF-SB14 Receiver 26 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 108 Supply Module 120/240 VAC for FF-SB12/14/15/30 Receiver with metal plugs FF-SBZE1384 Supply Module 24 to 48 VDC for FF-SB14/30 Emitter with metal plugs FF-SBZR1384 Supply Module 24 to 48 VDC for FF-SB1/304 Receiver with metal plugs Honeywell • MICRO SWITCH Sensing and Control 27 For application help: call 1-800-537-6945...
Page 109: Overview
• Ensure that a loss of power does NOT impair stopping action of machine. Failure to comply with these instructions could result in death or serious injury. 28 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 110: How To Calculate Safety Distance
− C is additional safety distance. See local health and safety regulations for this value. Figure 2-1 Light Curtain Safety Distance Diagram Honeywell • MICRO SWITCH Sensing and Control 29 For application help: call 1-800-537-6945...
Page 111 = 200 ms (robotics stop time, including response time of all interconnecting components, such as relays, solenoids, brakes, etc.) − C = 33.5 in. (USA) − D = 63 (0.026 + 0.200) + 33.5 = 47.74 in. 30 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 112: How To Calculate Safety Distance (Reflective Surfaces Considered)
The emitter and receiver must have the same protected height and resolution. The emitter and receiver must be mounted at the same height and aligned with each other (see figure 2- Figure 2-2 Distance from Reflective Surfaces Honeywell • MICRO SWITCH Sensing and Control 31 For application help: call 1-800-537-6945...
Page 113: Emitter And Receiver Dimensions
1489 (58.6) 1569 (61.8) FF-SB30 1426,4 (56.2) 1493,8 (58.8) 1585,8 (62.4) PH = Protection Height; Hb = Unit Height; Ht = Unit Height with Female Plug Connector 32 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 114: Mounting Considerations
+2 . See figure 2-5 for proper alignment. Figure 2-5 Emitter and Receiver Optical Alignment Honeywell • MICRO SWITCH Sensing and Control 33 For application help: call 1-800-537-6945...
Page 115 For point-of-operation guarding, the light curtain(s) and any mechanical guards must be installed to detect or prevent operating personnel from standing between the light curtain and the danger zone (see figures 2-7 and 2-8). 34 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 116 Failure to comply with these instructions will result in death or serious injury. Figure 2-8 Point-of-operation Guarding (use FF-SB12, 14 or 30 only) Honeywell • MICRO SWITCH Sensing and Control 35 For application help: call 1-800-537-6945...
Page 117 (15.75 in.) or 900 mm (35.4 in.) above the floor. Note the orientation of the connector (see figure 2-9). Figure 2-9 FF-SB15 Emitter and Receiver Vertical Mounting 36 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 118 The units may be mounted with the over-lapping heads to maintain the resolution throughout the protected height. Figure 2-10 Two Emitter/Receiver Units Mounted Vertically Honeywell • MICRO SWITCH Sensing and Control 37 For application help: call 1-800-537-6945...
Page 119 FF-SB14 Series. The scanning range of these units is up to 6 meters (19.68 feet). Figure 2-11 Physical Barrier Avoid crosstalk by mounting a physical barrier between side-by- side systems. 38 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 120: Mounting Hardware
Each style bracket includes the necessary mounting accessories (bolts, nuts, washers, and vibration dampeners) to mount one emitter or one receiver unit. Honeywell • MICRO SWITCH Sensing and Control 39 For application help: call 1-800-537-6945...
Page 121 Mounting Accessory Set FF-SBZS8000 Mounting Hardware Quantity M6.U Washer H.M6 Nut H.M6-25 Bolt Onduflex ∅6 Washer Rubber Vibration Damper (603 155.002) Metal Hub (604 649.001) 40 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 122 Failure to comply with these instructions may result in product damage. Figure 2-15 Mounting Accessory Set Assembly Safety light curtain Bracket or machine support Honeywell • MICRO SWITCH Sensing and Control 41 For application help: call 1-800-537-6945...
Page 123 (one for the emitter and one for the receiver). See figure 2-15 for assembly. Figure 2-16 Omega Bracket Dimensions Figure 2-17 "L" Bracket Dimensions 42 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 124 1/2 the maximum scanning distance of the product (and/or using mirrors). Figures 2-20 and 2-21 illustrate floor mounting posts that are available. Figure 2-19 Mirror Mounting Dimensions Honeywell • MICRO SWITCH Sensing and Control 43 For application help: call 1-800-537-6945...
Page 125 1000 (39.37) 1112 (43.78) FF-SBSMIR12 1200 (47.24) 1315 (51.77) FF-SBSMIR14 1400 (55.12) 1520 (59.84) *Rotatable brackets are included with mirrors. Figure 2-20 Floor Mounting Post FF-MPZS9018 (mm) 44 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 126 FF-SB Installation Manual Figure 2-21 Floor Mounting Post FF-SBZS9010 (mm) - light curtain used for 1000 mm (39.37 in) height or less) Honeywell • MICRO SWITCH Sensing and Control 45 For application help: call 1-800-537-6945...
Page 127: Overview
Ensure the following tools are available when wiring the quick-disconnect connector: • A set of wire strippers. • A medium sized flat-head screwdriver. • An FA 0100-164 (Honeywell part number FA0100-164) crimping tool or equivalent. 46 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 128: Power Wiring
6. Using a screw driver in the side slots, push the top part off. 7. Using the removal tool equivalent to FG 0300-146 (Honeywell part number FG-0300-146), slide over pin and push until the spring releases the pin; remove pin.
Page 129 A3, C5: Beam status, A3 is internally connected to the 0 V when the beams are unobstructed (NPN output), I = 5 to 20 mA, 30 VDC max. C3, C5: Restarts the safety light curtain and monitors the external relays. 48 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 130: Test Contacts
Jumper Link position on the Receiver Power Board (factory setting) NOTICE: Points C4 and C5 are jumpered if the optional test function is not used (no voltage is applied). Honeywell • MICRO SWITCH Sensing and Control 49 For application help: call 1-800-537-6945...
Page 131: Cycle Start Mode
The customer must supply the three safety relays, R1, R2 and R3, the cycle start push-button and the test circuit. Mechanically linked contact relays are sometimes called captive contact, anti-weld, or guided contact relays. 50 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 132 *Two arc suppressors are provided with the light curtain. The cycle-start push-button is the normal push-button used to start the machine cycle and not an additional button for the operator. Honeywell • MICRO SWITCH Sensing and Control 51 For application help: call 1-800-537-6945...
Page 133 GROUND (Emitter and Receiver Power Board (to be must be grounded set up before for proper operation) operation) *Two arc suppressors are provided with the light curtain. 52 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 134 (see figures 3-1 and 3-2) The cycle-start push-button is the normal push-button used to start the machine cycle and not an additional button for the operator. Honeywell • MICRO SWITCH Sensing and Control 53 For application help: call 1-800-537-6945...
Page 135 Power Board (factory setting) Power Board (factory setting) If the sensing field of one safety light curtain is interrupted, the other goes immediately into the RED condition. 54 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 136 FF-SB Installation Manual This page has been left intentionally blank. Honeywell • MICRO SWITCH Sensing and Control 55 For application help: call 1-800-537-6945...
Page 137: Overview
The resolutions of the FF-SB Series light curtains are as follows: Light Curtain Resolution FB-SB12 22 mm (0.87 inch) FB-SB14 35 mm (1.38 inch) FB-SB30 30 mm (1.18 inches) Figure 4-1 Operational Test with the Test Rod 56 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 138: Troubleshooting Procedures
Refer to system wiring diagram and ensure the external relays are NOT illuminated, or be working. connected to or linked with the safety light curtain are operating other LEDs are properly (see Electrical Connections chapter). illuminated. Honeywell • MICRO SWITCH Sensing and Control 57 For application help: call 1-800-537-6945...
Page 139 (a spot) in the middle of each beam (except synchronization). 3. If you can observe the presence of this red light, the emitter is working correctly. If you cannot, replace the faulty emitter board. 58 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 140 Is spare unit (same size and Go to Next Sheet family) available? Place spare emitter or receiver in front of the Replace faulty machine’s unit to detect unit the failed unit Honeywell • MICRO SWITCH Sensing and Control 59 For application help: call 1-800-537-6945...
Page 141 Supply Board Correct Supply Correct Supply Voltage Voltage? Replace Receiver Check Receiver Mode Setting Return emitter and Problem Resolved? Correct Mode Settings receiver to Honeywell Machine Works 60 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 142: Cleaning
See Cleaning with Soap and Water below. 3. Connect power to the machine and light curtain. 4. Perform the operational test to ensure proper functional readiness. Honeywell • MICRO SWITCH Sensing and Control 61 For application help: call 1-800-537-6945...
Page 143 6. Connect power to the machine and light curtain. 7. Perform the operational test to ensure proper functional readiness. 62 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 144 Repair and maintenance are limited only to : power supply module replacement, optical controller module replacement, and fuse replacement. Please send back the board to Honeywell for repair. Failure to comply with these instructions could result in death or serious injury.
Page 145 Some units may have one or more optical extension modules connected to the master module (and any other extension modules) via a flat ribbon cable. 64 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 146 Figure 4-5 End-plate 4. Remove the terminal block connector and circuit board by sliding the module out (see figure 4-6) of the housing. Figure 4-6 Terminal Block Connector Honeywell • MICRO SWITCH Sensing and Control 65 For application help: call 1-800-537-6945...
Page 147 (see figure 4-7). Pull the connector straight out. Figure 4-7 Flat Cable Connector 6. Remove the power supply module from the housing (see figure 4-8). Figure 4-8 Power Supply Module 66 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 148 2. Replace the fuse with a 0.5 amp, (120/240 VAC versions) or a 1 amp slow blow fuse (low voltage version). 3. Replace the power supply module. 4. Perform the operational test to ensure proper functional readiness. Honeywell • MICRO SWITCH Sensing and Control 67 For application help: call 1-800-537-6945...
Page 149 4. Positioning the connectors like the first output relay board, install a new output relay board (same part number). Figure 4-10 Output Relay Replacement 5. Perform the operational test to ensure proper functional readiness. 68 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 150 LEDs or photoreceivers pointed away, lay the optical controller module down on clean, level work surface. Figure 4-12 Optical Controller Module Removal Honeywell • MICRO SWITCH Sensing and Control 69 For application help: call 1-800-537-6945...
Page 151 Remove any additional boards to facilitate the replacement operation. Figure 4-14 Extension Module Removal 8. Set the jumpers on the jumper switches before replacing the module (see figure 4-15). Figure 4-15 Tab Removal/Jumper Setting 70 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 152 (see figure 4-11) and turn them to secure into position. The retaining rod ends must be vertical to close the unit. 13. Perform the Power Supply Module Replacement procedure. Honeywell • MICRO SWITCH Sensing and Control 71 For application help: call 1-800-537-6945...
Page 153 5. Install the light curtain on the machine. 6. Connect and apply power to the machine and light curtain. 7. Perform the operational test to ensure proper functional readiness. 72 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 154 5. Perform an operational test to ensure proper functional readiness. Figure 4-16 Factory Setting Jumper Link Positions on Receiver Power Supply Board Receiver Power Supply Board Relays Jumpers Filter Jumpers Honeywell • MICRO SWITCH Sensing and Control 73 For application help: call 1-800-537-6945...
Page 155 Relay Fuse Flat Cable Connector Side Filter Figure 4-18 Cycle Start Mode Jumper Positions Cycle start jumper positions Relay Fuse Flat Cable Connector Side Filter 74 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 156 10. Press the front window plate with the clamps and replace the pressing rods. 11. Replace end cover and the electronic boards. 12. Perform an operational test to ensure proper functional readiness. Honeywell • MICRO SWITCH Sensing and Control 75 For application help: call 1-800-537-6945...
Page 157 FF-SB Series Installation Manual ,QGH[ 76 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 159 60, 61, 62, 63, 64, 65 mounting brackets ....17, 34, 35, 36, 37 object sensitivity ...........10 optical controller ....56, 57, 62, 64, 65 optically aligning...........27 Honeywell • MICRO SWITCH Sensing and Control 78 For application help: call 1-800-537-6945...
Page 161 Honeywell • MICRO SWITCH Sensing and Control 80 For application help: call 1-800-537-6945...
Page 162 FF-SB Installation Manual &( 'HFODUDWLRQ RI FRQIRUPLW\ Honeywell • MICRO SWITCH Sensing and Control 81 For application help: call 1-800-537-6945...
Page 163 21, Chemin du Vieux Chêne Freeport, Illinois 61032 38243 MEYLAN Cedex – France Printed with Soy Ink on 50% Recycled Paper Tel : (33) 4 76 41 72 00 82 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 164 Miniature Safety Light Curtain Installation Manual FF-LS14 and FF-LS30 Series ® 107022-14 EN FR26 GLO 0100 Printed in Germany...
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Page 166 Table Of Contents 1. IMPORTANT INFORMATION ..........................6 1.1 O ................................... 6 VERVIEW 1.2 R ....................... 6 NDERSTAND NSTRUCTION ANUAL 1.3 O ..........................6 RGANIZATION OF NSTALLATION ANUAL 1.4 I ..........................6 MPORTANT IGHLIGHTED NFORMATION 1.5 C ................................6 ONTROL ELIABILITY 1.6 P ................................
Page 167 4. ELECTRICAL CONNECTION .......................... 26 4.1 O ..................................26 VERVIEW 4.2 C ........................27 ONNECTING ENSING NITS TO ONTROL NITS 4.3 E ........................28 LECTRICAL OWER AND THE ONTROL 4.4 C 2)............... 28 ONNECTING ACHINE ONTROL UTPUTS MAIN OUT AND MAIN OUT 4.5 C .....................
Page 168: Important Information
Important Information Overview Thank you for purchasing this Honeywell safety product. The FF-LS Series miniature safety light curtain is an ultra-compact infrared multi-beam device designed to increase the protection of operators working with dangerous machines. The FF-LS Series product is ideal for the protection of work stations where space is critical.
Page 169: Product Approval
The failure shall be detectable by a simple test, or indicated by the control system.” Honeywell has developed a self-checking technique that combines reliability with safety. The FF-LS Series safety light curtain functions with dual channel redundancy and positive self-check monitoring. This means that a faulty component in the miniature safety light curtain will cause it to fail in a safe mode.
Page 170: United States Regulations Compliance
1.7.3 United States Regulations Compliance Regulation Title OSHA 29 CFR 1910.212 General Requirements for (guarding of) All Machines OSHA 29 CFR 1910.217 (Guarding of) Mechanical Power Presses 1.7.4 United States Standards Compliance Standards Title ANSI B11.1 Mechanical Power Presses ANSI B11.2 Hydraulic Power Presses ANSI B11.19 - 1990 Safeguarding when Referenced by the Other B11 Machine Tool Safety Standards...
Page 171: Additional Protection
It must not be possible for operators to neutralize the positioning sensors associated with these barriers. Honeywell FF-SR Series safety control modules may be used as an interface between the protective safety equipment and the machine control circuitry. These products offer redundancy, monitoring, and control reliability features that ensure the highest level of industrial safety.
Page 172: Description And Operation
Description and Operation Overview This chapter contains terms and concepts related to safety and the application of the FF-LS Series miniature safety light curtain. The importance of the installer’s role in the set-up and installation of the machine guarding systems is discussed. This section also contains device identification and specification information.
Page 173: Unit Identification Plates
Figure 2-1 Control and Sensing Unit Compatibility Each sensing unit must be connected to a specific control unit per table 2-1. INCOMPATIBILITY OF FF-LS SERIES SAFETY CONTROL UNITS DO NOT connect a different control unit other than the one specified (see table below) to the sensing units. Failure to comply with these instructions could result in death or serious injury.
Page 174: Specifications
Figure 2-3 Sensing Units (A and B) Rating and Approval Plate Red label indicates the number of beams. This number must be the same number that is on the control unit’s red label. Figure 2-4 Control Unit Warning Plate 2.2.4 Specifications OPERATING CHARACTERISTICS Resolution (minimum object detection) 14 mm (0.55 in) or 30 mm (1.18 in) diameter Response Time...
Page 175: Protection Height
2.3.1 Protection Height Protection height is the height from the top of the uppermost light beam to the bottom of the lowermost light beam. Catalog Listing Description Protection Heights Response Weight of Control and mm (in) Time Sensing Units FF-LS16141962 14 mm resolution, 16 beam 196 (7.72) <...
Page 176: Installation
Installation Overview This chapter contains information about properly installing a FF-LS safety light curtain including how to calculate the safety distance and mounting considerations. FULL REVOLUTION MECHANICAL POWER PRESSES CANNOT BE STOPPED IN MID-STROKE (OSHA 29CFR 1910.217). Do NOT use FF-LS Series safety light curtains on full revolution mechanical power presses. Failure to comply with these instructions will result in death or serious injury.
Page 177: Machine Guarding Protection
Machine Guarding Protection FF-LS Series thru scan safety light curtains are non-contact machine guarding devices designed to increase the protection of operators of power driven machinery. FF-LS Series safety light curtains generate a stop signal if the sensing field is interrupted. Continued operation is prevented until the sensing field is cleared.
Page 178: How To Calculate Safety Distance
How to Calculate Safety Distance IMPROPER SAFETY DISTANCE • To ensure the proper safety distance ( D ) use the formulas described in this section. • The safety distance between the sensing field and the danger zone must be large enough to ensure that if the sensing field is entered, the danger zone cannot be reached before the hazardous movement is stopped.
Page 179 Protection: Normal Approach Point-of-operation guarding using a FF-LS14 safety light curtain (14 mm minimum object detection) Application: Small mechanical or hydraulic power press Formula: D > 2000(t ) + C − D is the safety distance from the light curtain sensing field to the danger zone. −...
Page 180: Parallel Approach Point-Of-Operation Guarding
3.3.2 Parallel Approach Point-of-operation Guarding IMPROPER POINT-OF-OPERATION PROTECTION Install the FF-LS safety light curtains and mechanical guards so that NO person can stand or reach between the light curtain and the danger zone without being detected. Failure to comply with these instructions will result in death or serious injury. If the direction of approach is parallel to the plane of detection (e.g.
Page 181: Angular Approach Point-Of-Operation Guarding
3.3.3 Angular Approach Point-of-operation Guarding Country: European (pr EN 999) Protection: Angular Approach Point-of-operation guarding (the direction of approach and the sensing plane forms an angle, see figure 3-5) Application: Small mechanical or hydraulic power press Formula: If angle α is greater than 30°, but less than 90° (30° < α < 90°), use the NORMAL APPROACH calculation. If the angle α...
Page 182: Mounting Considerations
Distance L between sensing units A and B (in m) Mounting Considerations This section discusses optical alignment and mounting considerations. There are several different ways to mount the FF-LS Series safety light curtains (singularly, in groups, and in several different orientations). IMPROPER MACHINE PROTECTION (FF-LS30 ONLY) •...
Page 183 Figure 3-8 Optical Alignment FF-LS-XX-28 FF-LS-XX-14 Ensure the sensing units are parallel and in the plane Ensure the relative height of the sensing units is the same. perpendicular to the beams. Ensure the correct angular alignment of the sensing units. For small scanning distances, the optical alignment of the sensing units can be carried out easily and quickly using a ruler.
Page 184: Mounting Dimensions
3.5.2 Mounting Dimensions Figure 3-9 Sensing Units FF-LS -28- -2-A/B Sensing Units FF-LS -14- -2-A/B Sensing Units (in mm) 1 inch = 25.4 mm Figure 3-10 Control Unit c) FF-LS- -C Control Unit (in mm) 1 inch = 25.4 mm 107022-14 EN FR26 GLO 0100 Printed in Germany...
Page 185 Figure 3-11 FF-LSZMS660 and FF-LSZMS690 Brackets (30 mm resolution sensing units) FF-LSZMS660: Straight bracket (in mm) 1 inch = 25.4 mm Kit of 2 straight brackets for an installation parallel to the sliding rail. FF-LSZMS690: Right-angle bracket (in mm) 1 inch = 25.4 mm Kit of 2 right-angled brackets for an installation perpendicular to the sliding rail.
Page 186 Figure 3-12 FF-LSZMS720 and FF-LSZMS730 Brackets (14 mm resolution sensing units) FF-LSZMS720: Straight bracket (in mm) 1 inch = 25.4 mm Kit of 2 straight brackets for an installation parallel to the sliding rail. FF-LSZMS730: Right-angle bracket Kit of 2 right-angled brackets for an installation perpendicular to the sliding rail. Note: All FF-LS equipment is delivered with both types of brackets.
Page 187 Figure 3- 13 FF-LSZKA0611 interface cables and FF-LSZUS0605, FF-LSZUS0606 power supplies FF-LSZKA0611 32 ft. (10 m) Cables (in mm) 1 inch = 25.4 mm FF-LSZUS0605 (230 Vac/24 Vdc) and FF-LSZUS0606 (115 Vac/24 Vdc) Power Supplies (in mm) 1 inch = 25.4 mm 107022-14 EN FR26 GLO 0100 Printed in Germany...
Page 188: Electrical Connection
Electrical Connection Overview This section contains information about electrical installation and wiring. See figure 4-1 for overall wiring diagram. IMPROPER INSTALLATION • Connect the safety light curtain to the machine control circuitry so the outputs (external safety relays with positive-guided contacts) are systematically self-checked at each cycle.
Page 189: Connecting Sensing Units To Control Units
Connecting Sensing Units to Control Units Install the wire end of the FF-LSKA0611 (RS485) cable into the control unit housing through its terminal gland. Connect the wires of the RS485 cable to the control unit circuit board terminals as shown in figure 4-1. Install the cable connector end of the RS485 cable to the sensing unit.
Page 190: Electrical Power And The Control Unit
The two sensing units A/B are matched to each other by individual coding. Therefore, only connect a matched pair of sensing units A/B (each has the same serial number) to a control unit. Failure to comply with these instructions will result in improper product performance.
Page 191: Connecting Indicator Lamps To Auxiliary Terminals
IMPROPER ARC SUPPRESSORS INSTALLATION • Never install an arc suppressor across the safety output contact of the control unit. • Always install arc suppressors across the coils of external safety relays. Failure to comply with these instructions could result in death or serious injury. Internal safety relay contacts X1 and X2 are switched simultaneously.
Page 192: Connecting The Test Input
Per the EN 61496 (previously pr EN 50 100 - part 1) standard, the control unit allows installation of lamp indicators as follows: • A green lamp indicator must be connected between the ON terminal and ground. The COM terminal should be connected to the +24 volt power supply.
Page 193: Example Electrical Wiring Connections
Figure 4 - 4 Mode Selector and Buzzer Switch H = Hold (Start and Restart Interlock (manual) mode) N = Normal (Automatic Restart mode) In the start and restart interlock (manual) mode, the connection between the restart input and an external 24 Vac/dc supply must be set using a push button to restart the equipment (minimum closing time is 200 ms).
Page 194 IMPROPER SYSTEM PERFORMANCE Ensure independent stop circuit safety relays (K1 and K2) have mechanically linked contacts that prevent contact overlapping in the event of a welded contact. Failure to comply with these instructions could result in death or serious injury. Figure 4 - 6 Automatic Restart Mode With FSD (External Safety Relays) Monitoring Power supply 18-25 Vac...
Page 195 Figure 4 - 7 Automatic or Start Restart Interlock Mode With FF-SRS 5935 Series Safety Modules Power supply 18-25 Vac 22-30 Vdc FUSE FUSE FUSES Honeywell FF-LS FF-SRS5935 Power Control Unit Hold Internal Restart TEST Mode Selector Reset Internal Sensor A Sensor B...
Page 196: Inspection And Maintenance
Inspection and Maintenance IMPROPER MAINTENANCE • Strictly adhere to all test, inspection, troubleshooting and maintenance instructions. • Access to the control unit is restricted to the buzzer switch, restart mode selector switch, fuse replacement, and wire connections. • Do not touch any other components inside the control unit. Failure to comply with these instructions could result in death or serious injury.
Page 197: Control Unit Status Indicators
Figure 5-1 Safety Equipment Test Rod Detection ø 14 mm or ø 30 mm test rod Table 5-1 Summary of Inspection and Test Methods Inspect and Test Method Frequency • Insert a 30 mm or 14 mm diameter test rod into Object detection and Daily, at each power up, and after each machine reaction...
Page 198: Troubleshooting
Figure 5-2 Control Unit Printed Circuit Board LED indicators (supply voltage) Function LED Indicators (system condition) Output contact fuses Terminals Use the tables below to determine the operating status of the protective safety equipment. To use the acoustic signal to determine the protective safety equipment status, the buzzer switch must be set to the ON position (see figure above).
Page 199 If a protective safety equipment (FF-LS safety light curtains or machine safety control equipment monitored by the FF-LS) failure occurs during self-check or test input, the protective safety equipment is locked in an OFF condition. This OFF condition cannot be defeated by turning the power supply voltage OFF and ON. Table 5-4 Troubleshooting Chart Failure Possible cause...
Page 200: Repair
Repair POWER APPLIED TO MACHINE CONTROL SYSTEM Before intervention, turn off and disconnect power from FF-LS Series safety light curtain and machine. Failure to comply with these instructions could result in death or serious injury. 5.4.1 Sensing Unit Replacement The two sensing units A/B are matched to each other by individual coding. Therefore, only connect a matched pair of sensing units A/B (each has the same serial number) to a control unit.
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Page 202: Order Guides
Order Guides Complete Product Set Order Guides* *All complete FF-LS safety light curtain sets include straight and right angle brackets. The brackets allow for the installation of one bracket (positioned) every 500 millimeters (~20 in). Table 6-1 FF-LS14 Series Order Guide Catalog Listing Description Protection Heights mm (in)
Page 203 Table 6-4 Control Units Order Guide Catalog Listing Description FF-LS08C Control unit for 8 beam sensing unit FF-LS082802362 only FF-LS16C Control unit for 16 beam sensing unit FF-LS162804602 or FF-LS16141962 only FF-LS24C Control unit for 24 beam sensing unit FF-LS242806842 only FF-LS32C Control unit for 32 beam sensing unit FF-LS322809082 or FF-LS32143782 only FF-LS40C...
Page 204: Customer Service Information
If warranted goods are returned to Honeywell during that period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is the Buyer’s sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose.
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Page 206 8. Index misalignments,13 modulated,9 monitoring,4 Approvals,4 optical alignment,21 beam center distance,11 beam diameter,11 point-of-operation guarding,13 protected height,10 center distance,11 control modules,6 Control Reliability,4 resolution,10, 11 response time,47 Directives,4 safety distance,12 scanning distance,11 self-checking,4 external safety relays,47 sensing field,11, 13, 15, 16, 17, 20 Standards,5 status indicators,47 stop signal,13...
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Page 208: Declaration Of Conformity
Declaration of Conformity 107022-14 EN FR26 GLO 0100 Printed in Germany...
Page 209 English Deutsch Français Italiano Español Installation manual Einbauanleitung Manuel d’installation Manuale di installazione Manual de instalación FF-SE IMPROPER INSTALLATION • Consult with US and/or European safety agencies and their requirements when designing a machine control link, interface and all control elements that affect safety.
Page 210 English FF-SE Series Installation manual This instruction manual must be kept with the product at all phases of the product life. Especially, it must be forwarded to the end user who will keep it as long as he uses it. This manual must be read completely before installation, commissioning or maintenance operation.
Page 211 COPYRIGHT, 1998 By Honeywell All rights reserved. No part of this manual may be reproduced in any form or by any other means, without permission from the publishers. First Issue . . . May 1 , 1998 Printed in Germany...
Page 212 Contents 1. IMPORTANT INFORMATION .......................... 6 ..............................6 VERVIEW ....................6 RGANISATION OF NSTALLATION ANUAL ....................... 7 MPORTANT IGHLIGHTED NFORMATION ..........................7 ONTROL ELIABILITY ..............................8 PPROVALS ..................8 AFETY ASER CANNER NSTALLATION AND ......................8 UROPEAN IRECTIVES OMPLIANCE ......................8 UROPEAN TANDARDS OMPLIANCE...
Page 213 ......................... 41 RANSPORT AND STORAGE FF-SE R ......................41 EPLACEMENT PROCEDURE ............................ 43 ROUBLESHOOTING 7. ORDER GUIDE .............................. 48 8. WARRANTY INFORMATION ........................48 ........................... 48 ARRANTY AND EMEDY ..........................48 ALES AND ERVICE 9. APPENDIX ..............................50 ............... 50 ECHANICAL IMENSIONS FOR REFERENCE ONLY...
Page 214: Important Information
• Recycling : The product must be recycled according to the regulations in force in your country. Honeywell is ready to do this. A fee will be charged according to our general conditions 1.1 Overview This manual contains description, operation, installation, electrical connections, maintenance and troubleshooting information related to the FF-SE Series safety laser scanner.
Page 215: Important Highlighted Information
The failure shall be detectable by a simple test, or indicated by the control system.” Honeywell has developed a self-checking technique that combines reliability with safety. The FF-SE Series safety laser scanner functions with dual channel redundancy and positive self-check monitoring. This means that a faulty component in our product will make the safety laser scanner fail in a safe mode.
Page 216: Approvals
1.5 Approvals Approvals Description Only the packaging and the documentation of FF-SE Series products carry the CE Compliance with the EN 61496 - part 1 mark . Standard for Electrosensitive Protective Equipment Compliance with EN 954-1, Category 3 CSA NRTL/C (pending) Canadian Standards Association - Nationally Recognised Testing Laboratory (NRTL)
Page 217: United States Regulations Compliance
• Installation and use of the FF-SE laser scanner must comply with the following European standards (non exhaustive list) Regulation Title EN 292 Safety of Machinery - Basic concepts, general principles for design EN 60204 - 1 Safety of Machinery - Electrical equipment of machines EN 954 - 1 Safety of Machinery - Safety related parts of control systems IEC/EN 61496-1...
Page 218: Additional Protection
• FF-SRE Series : expansion relay module They offer redundancy, monitoring, and control reliability features that ensure the highest level of industrial safety. Honeywell safety switches and sensors that may be used to check the position of guards include: • 50FY and 40FY Hall effect sensors •...
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Page 220: Glossary
2. Introduction 2.1 Overview This part explains the terms used throughout this manual. 2.2 Important notes on safety Read and understand this installation manual and the associated software manual (PK107029-EN) before installing the FF-SE. Become familiar with the sensor and its programming software before installation, by using the simulation mode.
Page 221: Targets
• The viewing zone describes a 300° arc around the sensor, with a maximum radius of 10 m (32.8 ft). • The detection zone is the zone within which the FF-SE guarantees the detection of any object, even a dark one (with a poor reflectivity).
Page 222: Description And Operation
3. Description and Operation 3.1 Overview This chapter contains terms and concepts related to safety and the application of the FF-SE. The importance of the installer’s role in the set-up and installation of the machine guarding systems is discussed. This section also contains specification and order guide information.
Page 223 Monitoring the protection area With the installation program, one can specify two limit values from the sensor head for each of the 600 beams, which define the distances of the alarm and safety zones. When monitoring, the sensor compares the measured distance of the object with the limit values specified.
Page 224: Sensor Construction
3.4 Sensor construction The sensor is mounted in a rugged aluminum housing. The housing is designed to resist to splashes of water according to IP 65 / NEMA 4,13 (only if the female connectors or the cap are on the male connectors). The rotating head containing the angular deflection mirror of the laser beam is located on top of the FF-SE.
Page 225 Four LED indicators are displaying the status of the FF-SE. Green Yellow Yellow Safety output Safety output Alarm output Diagnostic No power LED test during 1 sec after power-up* Machine operating - Alarm zone cleared - Safety zone cleared Machine operating - Alarm zone occupied - Safety zone cleared Machine stopped : Safety zone occupied Alarm zone cleared...
Page 226 FF-SE technical description On the front side of the housing are two female connectors, one 14 pin called « interface » and one 8 pin « 24 Vdc/Signal ». The male connectors are included with the cables. 14 pins communication connector RS 232 8 pins power supply connector ALARM and SAFETY signals...
Page 227: Technical Specifications
3.5 Technical specifications Safety class Protective device Category 3 according to EN 954-1 Tested according to EN 61496-1 Laser IEC 825, infrared laser class 1 (eye-safe) FF-SE characteristics Measuring and alarm zone 0 to 10 m (0 to 32.80 ft) Detection and safety zone* 0 to 6 m (including safety margin) (0 to 19.68 ft) Response time in detection zone...
Page 228: Minimum Distance To Obstacles
3.5.1 Minimum distance to obstacles Minimum distance to obstacle Safety zone Obstacle Safety extension FF-SE Machine Figure 3-8 : Distance to obstacle (not to scale) When the zones limit follow physical obstacle (for example along a wall), the distance between the obstacle and the zone limit, measured on the segment from the scanning head, must not be closer than 250 mm (9.85 in.).
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Page 230: Installation And Mounting
4. Installation and mounting 4.1 Overview This chapter contains information about calculating the safety distance and properly mounting a sensor. 4.2 Material required for installing the FF-SE Equipment : • 4 screws M4 x 10 for mounting on a horizontal surface (hardware) included •...
Page 231 Measuring range 10 m (32.8 in) Minimum distance above the floor 150 mm (5.91 in) Figure 4-1 Minimum distance to floor IMPROPER MULTIPLE SENSOR INSTALLATION If several sensors are installed in close proximity, ensure their beams do not interfere (by direct or indirect reflection) with each other, i.e.
Page 232 • Example 2 Correct • Example 3 Correct 300 mm (11.82 in.) up to 1 m distance between sensors 500 mm (19.7 in.) above 1 m distance between sensors Beamsize: 160 mm at 10 m • Example 4 correct • Example 5 correct Figure 4-2 : Mutual interferences 107006-11 EN FR26 GLO 0300 Printed in Germany...
Page 233 IMPROPER MULTIPLE SENSOR INSTALLATION Even if the steps above have been followed to avoid direct interference between multiple sensors, make sure that there cannot be indirect interferences from reflecting surfaces (mirrors, metal parts,…) The FF-SE can be installed in any position (head up, upside down, mounted on a wall, inclined etc.). There are two possibilities for mounting the sensor on the machine: •...
Page 234: Statutory Mounting And Operating Provisions
Mounting the FF-SE : IMPROPER INSTALLATION ENVIRONMENT Before mounting the sensor, ensure the machine is switched off and all danger is eliminated. Failure to comply with these instructions could result in death or serious injury. 1. Secure the FF-SE to the mounting surface with its screws, washers and lock washers. 2.
Page 235: Sensor Accuracy / Safety Margin
IMPROPER INSTALLATION HEIGHT OF FF-SE LASER SCANNER When choosing an installation height, ensure that personnel cannot penetrate the safety area above or below the laser beam. In Europe, the installation height H must be greater or equal to 300 mm (11.82 in) and smaller than or equal to 1000 mm (39.4 in).
Page 236: Application On A Automatic Guide Vehicule (Agv)
Safety extension, left Maximum safety distance Safety extension, front side Machine to be safeguarded Safety zone At 3 m (9.84 ft) Safety extension, right Possible non detection Width of safety area = 2200 mm (7.21 in) response time of the FF-SE = 280 ms stop time of machine = 300 ms height of laser beam above floor = 500 mm (1.64 in) safety margin = 350 mm (13.79 in)
Page 237 In accordance with the Regulations for AGVs (EN 1525), the minimum distance between the edge of the safety zone and the danger area of the vehicle (AGV) is calculated as follows: 200 mm>h>100 mm Figure 4-6 : Application on a AGV S = V AGVmax.
Page 238 Safety zone selected so that cutting behind is not possible Figure 4-7 : Application on an AGV If the undetected presence in front of the AGV cannot be prevented by the design of the safety zone, the following applies: • The AGV must be in restart interlock mode (manual restart) •...
Page 239: Example Of Application For Agv
1160 mm (45.70 in) 0,2 m (0.65 ft) Figure 4-8 : Example of application for AGV Safety extension, left Maximum measuring distance Safety extension, front Safety zone Safety extension, right 107006-11 EN FR26 GLO 0300 Printed in Germany...
Page 240: Electrical Connections
5. Electrical connections 5.1 Overview This chapter contains information about electrical installation and wiring. IMPROPER INSTALLATION Strictly adhere to all electrical connection instructions. Failure to comply with these instructions could result in death or serious injury. 5.2 Integrating FF-SE signals into machine control IMPROPER ELECTRICAL CONNECTION OF FF-SE LASER SCANNER Only qualified personnel may undertake connecting the FF-SE to the machine.
Page 241 The contact will close after having cleared the zone (programmable delay between 200 ms and 5 s). The electrical rating of this output is 2 A/48 V max. See below two examples for connecting the FF-SE to a machine control. Figure 5-3 : Signalling Honeywell FF-SE Safety-Laserscanner Safety Safety Alarm...
Page 242 Figure 5-4 : Laser connected to Safety Relays Example - Not Contractual - Honeywell Safety Laser Signalling : Monitoring and manual restart function Emergency stop of the Machine Control machine IMPROPER OUTPUT PROTECTION Install a varistor MURR ELEKTRONIK reference VG – A/24 (DC interfaces) in parallel with the load to protect the safety relays.
Page 243: Connecting The Power Supply And The Signal Cable
5.3 Connecting the power supply and the signal cable IMPROPER ELECTRICAL CONNECTION OF FF-SE LASER SCANNER Electrical work may only be carried out by qualified personnel. Failure to comply with these instructions could result in death or serious injury. The power supply and signal outputs are all grouped together in a connector located on the bottom of the housing. The power / signal cable is included with the sensor (Spare part : order FF-SEZ6POWC).
Page 244 Figure 5-5 : Female connector of the power and signal cable View on the soldering side Outside view Connecting the power supply and the signal cables Pin no. Signal Identification Colour Description 24 V White 24 V DC supply GND24 Brown 0 V DC supply SAFETY2.1...
Page 245: Connecting The Interface Cable
The connection between the computer and the FF-SE is accomplished via a RS232 cable with a 9-pin DSub plug. This cable is available from Honeywell and is included with the software kit. To connect the computer interfaces to the FF-SE do the following : To avoid any short-circuits, ensure power is not applied to the sensor and the computer.
Page 246: Defining The Protection Zones
Failure to comply with these instructions will result in death or serious injury. Use Honeywell installation program FFSE.EXE to define the protection areas and the other control parameters of the FF- SE. This software runs on a standard personal computer.
Page 247: Access Authorisation
Switch the machine on. Throw an object into the protection areas, for example a cardboard box, and watch the reaction of the machine. Create a report that documents the results. Œ To evaluate correct operation, do the following : Document this evaluation by printing out screen displays of the defined protection zones. Ensure that no dangerous machine part can be set in motion while an object is in the danger zone.
Page 248: Maintenance And Trouble Shooting
6. Maintenance and Trouble shooting 6.1 Overview This chapter contains operational test procedures, troubleshooting, cleaning, and maintenance instructions. Besides the maintenance operations described below, the sensor does not require any additional maintenance including adjustment or calibration. IMPROPER MAINTENANCE Strictly adhere to all maintenance and troubleshooting instructions. Failure to comply with these instructions could result in death or serious injury.
Page 249: Transport And Storage
6.5 Transport and storage Please observe the following transport instructions: • Remove all plugs to prevent damage to the cables. • Fix rotating parts with an adhesive band to protect the lens from being scratched. • Avoid any mechanical stress on the rotating parts. •...
Page 250 UNEXPECTED FF-SE STOPPAGE If the FF-SE is operating when you connect your PC, through the RS232 cable it may stop when connected. A residual signal in the serial port buffer of the PC may cause this condition. Start the FFSE.EXE program to reset the FF-SE to normal operation.
Page 251: Troubleshooting
Drive belt broken or motor has Send the sensor to Honeywell for repair (see malfunction or is in operable. section 8.2 Sales and Service). Indication Possible Cause...
Page 252 PC is still possible, select the function “Monitor” in the main menu. If there is an error, an error number will appear in the “Status” window. If the fault cannot be rectified, return the sensor to Honeywell (see section 8.1.2 Sales and service). RS232 cable still Remove the RS232 cable from the sensor.
Page 253 Diagnostic LED This LED will flicker in case of failure. The flickering code corresponds to 6 different faults. Fault code Incorrect test target (fixed or external) position (1 light pulse) – two extinctions 1 – Incorrect rotation frequency (2 light pulsee) – 3 extinctions 2 –...
Page 254 Indication Possible Cause Corrective Action The “Alarm” and “Safety” LEDs Optical head may be slightly Remove power from the sensor and clean the illuminate from time to time contaminated (fingerprints optical head (see section 6.4 “Advice on without apparent reason dust).
Page 255 No safety outputs redefine alarm and safety zones. If the signals are being sent to the fault cannot be rectified, return the sensor machine control circuitry. to Honeywell (see section 8.1.2 Sales and service). 107006-11 EN FR26 GLO 0300 Printed in Germany...
Page 256: Order Guide
If warranted goods are returned to Honeywell during that period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is the Buyer’s sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose.
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Page 258: Appendix
9. Appendix 9.1 Mechanical Dimensions (mm / In) : for reference only optical axis Type plate Green Red Yellow Yellow Mounting holes LEDs PE connection (Hex, 4 mm) 723-09-0173-80-08 Binder 723-09-0453-80-17 Binder Protection cap interface The power cable is delivered with the sensor, the interface cable is delivered with the software 107006-11 EN FR26 GLO 0300 Printed in Germany...
Page 259: Cable Wiring
9.2 Cable Wiring Binder series 723 14 pins RESTART RESET Connecting the power supply and the signal cables Pin no. Signal Identification Colour Description 24 V White 24 V DC supply GND24 Brown 0 V DC supply SAFETY2.1 Blue relay output SAFETY 2.1 SAFETY2.2 Violet relay output SAFETY 2.2...
Page 260: Declaration Of Conformity
9.3 Declaration of conformity 107006-11 EN FR26 GLO 0300 Printed in Germany...
Page 261 9.4 Alphabetical index LED indicators............17 ALARM ..............19 alarm zone ..........12, 14, 32 Machine ............... 13 application assistance ........... 48 maintenance ............40 Approvals............... 8 Monitoring the protection area......15 Checking the installation........38 Principle of operation ..........14 Connecting the data cables........
Page 262 Honeywell provides Servicing on this product through the following offices: ASIA PACIFIC Singapore / SE Asia Regional Offc. Denmark Romania Australia Honeywell Southeast Asia Pte. Ltd. Honeywell A/S Honeywell Bucharest Honeywell Limited Tel: (65) 249-0341 Tel: 45 39-55-55-55 Tel: (40) 1 2110076...
Page 263 Safety Installation Manual FF-SM Series Safety Mat PK 107007 Issue 1 PK 107007-1-EN FR26 GLO 298 Printed in France...
Page 264 Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France For application help: see Warranty Information...
Page 265 Fiber Optic Cable Considerations................18 Connector Considerations ................... 19 Safety Mat Installation...................... 21 On Floor Installation..................... 21 In Floor Installation....................... 22 Fiber Optic Cable Connections..................23 Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France iii For application help: see Warranty Information...
Page 266 Indicator Status and Corrective Actions................54 Troubleshooting Flow Diagram (Sheet 1 of 2) ..............55 Troubleshooting Flow Diagram (Sheet 2 of 2) ..............56 iv Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France For application help: see Warranty Information...
Page 267 Edge Trim Order Guide ....................59 Warranty Information ......................61 Warranty And Remedy..................... 61 Sales And Service......................61 Index ............................63 Declaration of Conformity Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France v For application help: see Warranty Information...
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Page 269: Important Information
Important Information Overview Thank you for purchasing this Honeywell safety product. The FF-SM Series safety mat is a pressure sensitive protective device designed to detect an intruder inside a dangerous zone. This permanent self-checking device meets the highest standards of control reliability.
Page 270: Important Highlighted Information
The failure shall be detectable by a simple test, or indicated by the control system. ” Honeywell has developed a self-checking technique that combines reliability with safety. The FF-SM Series mat functions with dual channel redundancy and positive self-check monitoring.
Page 271: Approvals
811 Safety of Machinery - Safety distances to prevent danger zones from being reached by the lower limbs Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France ix For application help: see Warranty Information...
Page 272: United States Regulations Compliance
Safety of Machinery - Interlocking devices with and without guard locking EN 954 Safety of Machinery - Safety related parts of control system x Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France For application help: see Warranty Information...
Page 273 These products offer redundancy, monitoring, and control reliability features that ensure the highest level of industrial safety. Honeywell safety switches and sensors that may be used to check the position of guards include: •...
Page 274 Important Information FF-SM Series Installation Manual This page has been left intentionally blank. xii Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France For application help: see Warranty Information...
Page 275 Relay output switching capacity N° : Serial code and date code (month and year) Global response including safety mats (ms) NEMA/IP : Sealing Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France 1 For application help: see Warranty Information...
Page 276: Description And Operation
Fiber optic technology allows longer connections than electrical wires. Up to five nitrile mats or four aluminum mats can be connected in series and monitored by one control unit. 2 Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France For application help: see Warranty Information...
Page 277 In this mode another part of the safety control circuitry (for instance, Honeywell’s safety control modules) must keep the latched function engaged in a safe way.
Page 278 Lumière clignotante Licht aus Licht ein Blinkendes Licht The sensing threshold indicator flickers when the signal drift becomes high (see figure 1-4). 4 Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France For application help: see Warranty Information...
Page 279 Sensing threshold indicator Overrange (1) The sensing threshold indicator flickers when the signal drift becomes high : an adjustment is then necessary. Honeywell • PK 107007 EN FR26 GLO 0298 Printed in France 5 For application help: see Warranty Information...
Page 280: Mat Specifications
Animal oils excellent Vegetable oil excellent Water (absorption) excellent good Dilute acid excellent poor Concentrated acid poor Bases excellent 6 Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France For application help: see Warranty Information...
Page 281: Control Unit Specifications
According to IEC 801-4; level IV (VAC) or level III (VDC) Outputs 2NO+1NC (two safety relays with positive guided contacts, 2A/250 Vac, 50 mA min.) Functions Test input; automatic restart Honeywell • PK 107007 EN FR26 GLO 0298 Printed in France 7 For application help: see Warranty Information...
Page 282 Description and Operation FF-SM Series Installation Manual This page has been left intentionally blank. 8 Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France For application help: see Warranty Information...
Page 283 • Ensure that a loss of power does NOT impair stopping action of the machine. Failure to comply with these instructions could result in death or serious injury. Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France 9 For application help: see Warranty Information...
Page 284: Installation
All other machine control components that affect safety shall be designed to the same high level of safe operation. 10 Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France For application help: see Warranty Information...
Page 285: Point-Of-Operation Guarding
Compliance with this formula ensures machine movement will stop before the operator can reach the dangerous machine area. Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France 11 For application help: see Warranty Information...
Page 286 H = height of the platform (mm or in) Note: Ensure hardguarding protection is installed on the rear face and on both sides. 12 Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France For application help: see Warranty Information...
Page 287 If zone guarding protection is required, and the machine stopping time is too long in duration to allow the use of a safety mat alone, use a mat with a multi-beam trip device. Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France 13 For application help: see Warranty Information...
Page 288: Safety Distance Example One (Point-Of-Operation Guarding)
C = 66 in. (ANSI B11.1 and ANSI B11.2) [FF-SM] = 63 (0.025 + 0.200) + 66 in. = 80.18 in. 14 Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France For application help: see Warranty Information...
Page 289 C = 1200 mm (or 47.3 in.) (Europe) = 1600 (0.025 + 0.200) + 1200 = 1560 mm (or 63 (0.025+0.200)+ 47.3 = 61.47 in.) Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France 15 For application help: see Warranty Information...
Page 290: Use And Installation Considerations
Failure to comply with these instructions will result in product damage. Figure 2-5 Storage Requirement STORAGE AREA STORAGE AREA FOR SAFETY FOR SAFETY 16 Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France For application help: see Warranty Information...
Page 291: Reference Floor Flatness And Rigidity Considerations
5 mm (0.20 in) under 30 kg (66.1 lb.) with a 200 mm (7.87 in) radius. See figure 2-6. 35 kg Figure 2-6 Maximum Reference Floor Flatness and Rigidity 30 kg 200 mm 0.5 mm Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France 17 For application help: see Warranty Information...
Page 292: Fiber Optic Cable Considerations
• Do not lay the safety mat down on the fiber optic cable. Failure to comply with these instructions will result in product damage. 18 Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France For application help: see Warranty Information...
Page 293: Connector Considerations
Do not touch the fiber optic end tips with fingers to prevent dramatically altering the optical signal. If end tips are dirty, clean with lens paper soaked with alcohol. Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France 19 For application help: see Warranty Information...
Page 294 Figure 2-11 Fiber Optic Connector Protection Optical connector End tip Caps 20 Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France For application help: see Warranty Information...
Page 295: Safety Mat Installation
1.5 mm(0.06 in) Double face adhesive tape (TESA Ref. 4952) may be used to affix the safety mat to the reference floor. Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France 21 For application help: see Warranty Information...
Page 296: In Floor Installation
Double face adhesive tape can be used to affix the safety mat on the reference floor. The TESA Ref. 4952 adhesive tape can be used for this purpose. 22 Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France For application help: see Warranty Information...
Page 297 Fiber optic cables and power cables from other sensors may be installed in the cable duct together without disturbing the operation of the safety mat. Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France 23 For application help: see Warranty Information...
Page 298: Serial Connection Of Several Safety Mats
Type 4 ESPE pr EN 954- 1 pr EN 1760 Mat 1 Mat 2 Serial connection of two safety mats inside a control unit. 24 Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France For application help: see Warranty Information...
Page 299 EN 1760 Connecting Dangerous Machine Area Serial connection of more than two safety mats requires the use of an additional connecting box. Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France 25 For application help: see Warranty Information...
Page 300: Determining The Number Of Safety Mats Controlled By A Control Unit
EG Baumusterprüfbescheinigung von Type 4 ESPE pr EN 954- 1 pr EN 1760 Mat nb 1 Mat nb5 Mat nb 2 cable extension 26 Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France For application help: see Warranty Information...
Page 301: Mounting Dimensions (For Reference Only)
FF-SM150075-205 1500 (4.9) 750 (2.5) Nitrile (rubber) 25.90 (57.10) 31.5 (69.4) FF-SM150100-205 1500 (4.9) 1000 (3.3) Nitrile (rubber) 34.50 (76.06) 41.5 (91.5) Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France 27 For application help: see Warranty Information...
Page 302 (6 PG 16 cable glands) Catalog Listing Description FF-SMZBOX Connecting box for the connection in series of two to five safety mats and one cable extension 28 Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France For application help: see Warranty Information...
Page 303 Catalog Listing Description FF-PSZS1030 Edge trim; 3 m (9.8 ft) length; used to contain or frame the safety mat on the reference floor Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France 29 For application help: see Warranty Information...
Page 304 Installation FF-SM Series Installation Manual This page has been left intentionally blank. 30 Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France For application help: see Warranty Information...
Page 305: Connections And Setup
(safety relays with positive-guided contacts) used in the interface are systematically self-checked (monitored) before each machine cycle. Using safety relay technology, Honeywell safety control modules (FF-SR Series) provide cross monitoring and ensure proper machine control operation.
Page 306: Fiber Optic Connections
8. Install the plastic cap screw onto the cable gland and hand tighten to ensure proper sealing. 32 Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France For application help: see Warranty Information...
Page 307: St Connector With The Cable-To-Cable Connector
Ensure the sleeve tube is visible from both sides of the cable gland. 11. Install the plastic cap screw onto the cable gland and hand tighten to ensure proper sealing. Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France 33 For application help: see Warranty Information...
Page 308: Electrical Connections
20 Vdc/50 mA Earth The terminal strip contact points for B1/B2 and C1/C2 (normally open safety contacts) are not in sequence on the strip. 34 Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France For application help: see Warranty Information...
Page 309 Phase (DC+) internal Fuse fuse Neutral (DC-) Neutral Neutral (DC-) (DC-) See page 42 for full size schematic. Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France 35 For application help: see Warranty Information...
Page 310: Permanent Self-Checking (Monitoring)
To increase the life expectancy of the relay contacts, connect RC components (220 Ω + 0,22 mF, catalog listing FF-SBZ000220) for AC interfaces or varistors for DC interfaces in parallel with the loads. 36 Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France For application help: see Warranty Information...
Page 311 See page 42 for full size schematic. Neutral (DC-) (1) : RC (220Ω + 0,22 µF) for AC interfaces or varistors for DC interfaces Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France 37 For application help: see Warranty Information...
Page 312 Minimum of 10 mA through the internal auxiliary contact; additional resistor may be used with programmable logic controller (PLC) to reach this minimum value. 38 Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France For application help: see Warranty Information...
Page 313: Final Switching Device (Fsd) Monitoring
See page 42 for full size schematic. (DC-) (1) : RC (220Ω + 0,22 µF) for AC interfaces or varistors for DC interfaces Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France 39 For application help: see Warranty Information...
Page 314: Test Input
ON* (closed) OFF* (opened) ON* (energized/closed) OFF (C4-B3 open) OFF (opened) ON (closed) OFF (de-energized/opened) *Press the restart push button if necessary. 40 Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France For application help: see Warranty Information...
Page 315: Physical Configuration And Wiring Diagram Examples
The wiring diagrams that follow depend on the number of control units connected to the machine control circuitry, but are independent of the number of mat sensor(s) connected to each control unit. Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France 41 For application help: see Warranty Information...
Page 316 (1) RC (220Ω + 0,22 µF) for AC interfaces or varistors for DC interfaces. NO P/B : normally open contact of a push button; press and release the push button. 42 Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France For application help: see Warranty Information...
Page 317 (DC-) NO P/B is a normally open contact of a push button. In this example, a Honeywell FF-SRS5935 dual channel emergency stop safety control module is used. This dual channel device provides a control reliable solution that meets the highest level of safety.
Page 318 EC type examination certificate delivered by INRS Attestation d'examen CE de type délivrée par Type 4 ESPE EG Baumusterprüfbescheinigung von pr EN 954- 1 pr EN 1760 44 Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France For application help: see Warranty Information...
Page 319 NO P/B Machine Stopping circuit Neutral (DC-) NO P/B : Two normally open contacts of a single push button may be used. Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France 45 For application help: see Warranty Information...
Page 320: Setup
(these LEDs cannot be seen by the operator when the cover is installed). 46 Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France For application help: see Warranty Information...
Page 321 DT1 range number "2" and repeat the operation. 5. If the green LED still remains off, repeat the operation by selecting DT1 range number "1". Light on Light off Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France 47 For application help: see Warranty Information...
Page 322: Indicator Status
Sensing threshold indicator Overrange (1) The sensing threshold indicator flickers when the signal drift becomes too great : an adjustment is then necessary. 48 Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France For application help: see Warranty Information...
Page 323: Excess Gain Adjustment During Operation
LED is illuminated until the orange LED illuminates. 3. Keep turning the potentiometer until the green LED illuminates. Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France 49 For application help: see Warranty Information...
Page 324 Connections and Setup FF-SM Series Installation Manual This page has been left intentionally blank. 50 Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France For application help: see Warranty Information...
Page 325: Inspection And Maintenance
If a significant signal shift is detected, the machine stop contacts will open immediately. This feature ensures the nominal detection sensitivity of the safety mat. Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France 51 For application help: see Warranty Information...
Page 326: Inspection
• Ensure FF-SM status indicators operate properly and are visible from the dangerous area. Failure to comply with these instructions could result in death or serious injury. 52 Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France For application help: see Warranty Information...
Page 327: Maintenance
2. Replace blown fuse with new fuse (see order guide). 3. Perform the operational test and inspection to ensure proper functional readiness. Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France 53 For application help: see Warranty Information...
Page 328: Indicator Status And Corrective Actions
Equipment is in an alarm condition. TEST Equipment operates None, equipment is operating correctly and no object correctly. is detected. TEST 54 Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France For application help: see Warranty Information...
Page 329: Troubleshooting Flow Diagram (Sheet 1 Of 2)
B3-C4 is LED is Working resolved? present inside control unit. illuminated. Machine Problem Go to sheet 2 Working resolved? Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France 55 For application help: see Warranty Information...
Page 330: Troubleshooting Flow Diagram (Sheet 2 Of 2)
Jumper the two remaining connectors (on the other side of the cable) with one ST cable-to-cable connector. For product return information, see Warranty Information on page 61. 56 Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France For application help: see Warranty Information...
Page 331: Order Guides
(to be used with 67 Max. 67 Max. cable glands) roughly 200 roughly 200 100 mm = 3.94 in Reference FF-SMZF0C05 FF-SMZF0C10 FF-SMZF0C20 Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France 57 For application help: see Warranty Information...
Page 332: Control Unit Order Guide
1 - Cable gland/ reducer for the power line (PG11) 2 and 3 - Cable glands for fiber optic cables (PG16) 4 - Cable gland for signals (PG16) 58 Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France For application help: see Warranty Information...
Page 333: Accessories And Spare Parts Order Guide
3000 9 Pitches of 300 ± 1 Black and yellow stripes 100 mm = 3.94 in. ø12 ø5.5 Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France 59 For application help: see Warranty Information...
Page 334 Order Guides FF-SM Series Installation Manual This page has been left intentionally blank. 60 Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France For application help: see Warranty Information...
Page 335: Warranty Information
Warranty Information Warranty and Remedy Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during that period of coverage, Honeywell will repair or replace without charge those items it finds defective.
Page 336 Warranty Information FF-SM Series Installation Manual This page has been left intentionally blank. 62 Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France For application help: see Warranty Information...
Page 337: Index
2 reference floor ........17 galvanic insulation........35 response time....10, 15, 31, 52, 53 rubber caps ..........20 hard guarding..........11 hard guards..........x Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France 63 For application help: see Warranty Information...
Page 338 ST optical connectors ......18 standards ..........x start and restart interlock mode ....3 stop signal..........10 test input ..........3, 40 voltage transients........36 zone ............10 64 Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France For application help: see Warranty Information...
Page 339: Declaration Of Conformity
Declaration of Conformity (1) Available upon request Honeywell • PK 107007-01 EN FR26 GLO 0298 Printed in France 65 For application help : see Warranty Information...
Page 340 Safety Perimeter Guarding Installation Manual FF-SPS4 Series Safety Perimeter Guarding...
Page 341 COPYRIGHT, 1997 By Honeywell • MICRO SWITCH Sensing and Control All rights reserved. No part of this manual may be reproduced in any form or by any other means, without permission from the publishers. Issue 2 . . . January 19, 2000...
Page 342 Side by Side or Multiple System Installation ..........19 Emission Frequency Selection...............20 Check Emission Frequency Selection............21 Start and Restart (Cycle) Interlock Mode of Operation ........22 Test input option.....................23 Mounting Hardware..................24 Mirror Hardware .....................25 Honeywell • MICRO SWITCH Sensing and Control iii For application help: call 1-800-537-6945...
Page 343 Emission Frequency Selection...............48 Order Guides.......................50 Order Guide Information ................50 Order Guide ...................51 Accessories Order Guide...............52 Sample Order..................52 Warranty Information ..................53 Warranty and Remedy ...................53 Sales and Service ..................53 iv Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 344: Overview
A CAUTION symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage. A NOTICE symbol indicates important information that must be remembered and aids in job performance. Honeywell • MICRO SWITCH Sensing and Control v For application help: call 1-800-537-6945...
Page 345 EN 811 Safety of Machinery - Safety Distances to Prevent Lower Limbs from Reaching Danger Zones Regulations OSHA 29 CFR 1910.212 General Requirements for (guarding of) All Machines vi Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 346: Directives Compliance
The failure shall be detectable by a simple test, or indicated by the control system.” Honeywell has developed self-checking techniques which combine control reliability with safety. The FF-SPS4 Series perimeter devices function with dual channel redundancy and positive self-checking monitoring.
Page 347: Organization Of Manual
• Warranty Information provides important contact information related to sales and service. • Index contains keywords and their associated pages related to topics found throughout this manual. viii Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 348: Overview
Power supply voltage Power consumption Power supply frequency max. switching capacity of output relays N° Serial number and date code (month and year) Response time (ms) NEMA/IP Sealing Honeywell • MICRO SWITCH Sensing and Control 1 For application help: call 1-800-537-6945...
Page 349 Failure to comply with these instructions could result in death or serious injury. Honeywell’s FF-SPS4 Series device is a self-contained, perimeter protection device designed to detect the body of an operator before gaining access to a dangerous area (see figure 1-3).
Page 350 If an internal failure is detected, operation of the machinery is prevented until the condition is corrected. Honeywell • MICRO SWITCH Sensing and Control 3 For application help: call 1-800-537-6945...
Page 351: Operation
The emitter is optically synchronized with the receiver. No interconnecting cables are required. In addition, the emitter and the receiver are not matched, easing maintenance. 4 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 352: Detection
The response time is the maximum time it takes the perimeter device to generate a STOP signal after the sensing field has been interrupted. All FF-SPS4 catalog listing versions have the same response time (20 ms). Honeywell • MICRO SWITCH Sensing and Control 5 For application help: call 1-800-537-6945...
Page 353: Scan Range
FF-SPS4 Version Scan Range Standard 40 m (131 ft). Long range 75 m (246 ft.). Low temperature 20 m (66 ft). Figure 1-5 Scan Range Scan Range 6 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 354: Indicators
Each device is set to a different frequency to prevent cross-talk. Figure 1-6 Emitter Indicators Location Color Function Emitter Yellow Power On Emitter Test Mode Emitter Yellow Emission Frequency Honeywell • MICRO SWITCH Sensing and Control 7 For application help: call 1-800-537-6945...
Page 355 Location Color Function Receiver Yellow Signal Margin (alignment) Receiver Yellow Reset Mode Receiver Green Energized Relay (output status) Receiver De-energized Relay (output status) Receiver Yellow Emission Frequency 8 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 356: Indicator Status
(100 ms < t < 3,4 s) signal sufficient energized, 100% aligned and reset; closed final optimum operating condition Honeywell • MICRO SWITCH Sensing and Control 9 For application help: call 1-800-537-6945...
Page 357: Mirrors
The deep groove on the top of each device is used for alignment. Emitter alignment must be precise, especially when using mirrors. Always align the emitter with a mirror first, then align the receiver. 10 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 358 10% attenuation FF-SPZ02MIR 2 mirrors post 10% attenuation FF-SPZ03MIR 3 mirrors post 10% attenuation FF-SPZ04MIR 4 mirrors post 10% attenuation FF-SPZ11MIR single mirror 30% attenuation Honeywell • MICRO SWITCH Sensing and Control 11 For application help: call 1-800-537-6945...
Page 359: Specifications
40 mm (1.57 in.) Material Housing Aluminum alloy, yellow painted according to RAL 1021 (polyurethane) Front face Polycarbonate Weight Emitter 1,150 g (2.5 lb.) Receiver 1,350 g (3 lb.) 12 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 360: Overview
• Ensure that a loss of power does NOT impair stopping action of machine. Failure to comply with these instructions could result in death or serious injury. Honeywell • MICRO SWITCH Sensing and Control 13 For application help: call 1-800-537-6945...
Page 361: How To Calculate Safety Distance
− C is additional safety distance. See health and safety regulations for this value. 14 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 362: Sample Calculation
= 200 ms (machine stop time; including response time of all interconnecting components, such as relays, solenoids, brakes, etc.) − C = 33.5 in. (USA) − D = 63 (0.020 + 0.200) + 33.5 in. = 47.36 in. Honeywell • MICRO SWITCH Sensing and Control 15 For application help: call 1-800-537-6945...
Page 363: Reflective Surfaces Considered
The emitter and receiver must have the same protected height and resolution. The emitter and receiver must be mounted at the same height and aligned with each other. 16 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 364: Sample Calculation
The customer is responsible for determining which mounting method will guard the machine most effectively. Figure 2-3 Mounting Dimensions - Terminal Strip Style (for reference only) Honeywell • MICRO SWITCH Sensing and Control 17 For application help: call 1-800-537-6945...
Page 365: Optical Alignment
The emitter and receiver devices must be mounted in parallel, at the same height, and with an angular displacement of no more than +2 (see figure 2-5). Figure 2-5 Emitter and Receiver Optical Alignment 18 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 366: Side By Side Or Multiple System Installation
F1 or F2 (see figure 2-7). Figure 2-7 Selection of Different Emission Frequencies Honeywell • MICRO SWITCH Sensing and Control 19 For application help: call 1-800-537-6945...
Page 367: Emission Frequency Selection
The position of both switches must be Frequency F1 (50 kHz) Frequency F2 (40 kHz) changed, otherwise the equipment will remain in an alarm condition. Light On Light Off 20 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 368 The red indicator must be illuminated (see figures 2-8 and 2-9). Honeywell • MICRO SWITCH Sensing and Control 21 For application help: call 1-800-537-6945...
Page 369: Start And Restart (Cycle) Interlock Mode Of Operation
Figure 2-11 Start and Restart Interlock, Start interlock and Automatic Reset Switch Setting Start & Restart interlock (Factory setting) Start interlock * Automatic reset ** Receiver FF-SPR Mode of delivery 22 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 370: Test Input Option
2) The cyclic use of the test input is easier in the Automatic restart mode or in the start interlock mode. 3) In the Automatic restart mode, it takes 140 ms for the system to restart after the test contact is released. Honeywell • MICRO SWITCH Sensing and Control 23 For application help: call 1-800-537-6945...
Page 371: Mounting Hardware
However, the customer must supply the brackets if the holes on the back are used. Figure 2-12 Rotatable Mounting Brackets Figure 2-13 Mounting Bracket Dimensions (for reference only) 24 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 372: Mirror Hardware
Refer to figure 2-16 for the mounting dimensions of the FF-MSK1 white glass rear surface reflective mirror. Figure 2-14 Single-beam Mirror (FF-SPZ01MIR/FF-SPZ11MIR) Mounting (for reference only) Honeywell • MICRO SWITCH Sensing and Control 25 For application help: call 1-800-537-6945...
Page 373 400 (15.7) 900 (35.4) — — FF-SCZ03MIR (3 beams) 300 (11.8) 700 (27.6) 1100 (43.3) — FF-SCZ04MIR (4 beams) 300 (11.8) 600 (23.6) 900 (35.4) 1200 (47.2) 26 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 374 FF-SPS4 Series Installation Manual Installation Figure 2-16 FF-MSK1 White Glass Rear Surface Reflective Mirror (for reference only) Honeywell • MICRO SWITCH Sensing and Control 27 For application help: call 1-800-537-6945...
Page 375: Overview
Figure 3-1 illustrates the metal quick-connect connector as viewed from the rear. Both connectors use the same type of crimped pins and are provided with each quick-connect product. Figure 3-1 Quick-connect Connector (rear view) Honeywell • MICRO SWITCH Sensing and Control 28 For application help: call 1-800-537-6945...
Page 376: Quick-Connect Connector Wiring
6. Using a screw driver in the side slots, push the top part off. 7. Using a FF-SBZREMOV removal tool, slide the tool over the pin and push it until the spring releases the pin; remove pin. Honeywell • MICRO SWITCH Sensing and Control 29 For application help: call 1-800-537-6945...
Page 377: Terminal Strip Connector Wiring
The following tools are necessary: • A set of wire strippers. • A small-sized, flat-head screwdriver. • A Torx T15 screwdriver. 30 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 378 5. Attach the ground wire to the screw located at the bottom right side of the housing. 6. Replace the cover. 7. Using a Torx T15 screwdriver, tighten the four cover screws. Honeywell • MICRO SWITCH Sensing and Control 31 For application help: call 1-800-537-6945...
Page 379 Connections FF-SPS4 Series Installation Manual Figure 3-3 Terminal Strip Connector Pinouts Receiver Emitter 32 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 380: Power Supply Wiring
Neutral GROUND (Screw on connector) or housing For DC versions, the supply connection is as follows: • Terminal A4: Supply Voltage (+) • Terminal A5: Neutral (-) Honeywell • MICRO SWITCH Sensing and Control 33 For application help: call 1-800-537-6945...
Page 381: Perimeter System Wiring
A1, A2: One Normally Closed (NC) safety contact B1, B2 and C1, C2: Two Normally Open (NO) safety contacts C3, C5: Restart the safety perimeter guarding system and monitor the external relays 34 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 382 100 ms < t < 3,4 s Restart Pushbutton M a c h in e C o n tro l P o w e r * Connect ground for proper operation. Honeywell • MICRO SWITCH Sensing and Control 35 For application help: call 1-800-537-6945...
Page 383: Inspection And Maintenance
(see figure 4-1). The receiver’s output relay indicator (red) must illuminate and the machine control must go to a safe condition. Figure 4-1 Operational Test with the Test Rod 40 mm (1.58 in) test rod 36 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 384: Troubleshooting Procedures
The emission frequencies of Select an identical emission frequency F1 or F2 the emitter and the receiver both emitter and receiver are different Honeywell • MICRO SWITCH Sensing and Control 37 For application help: call 1-800-537-6945...
Page 385 • Change the emission frequency of frequency the second emitter and switch off and on the power of the receiver Light on Light off Flickering light 38 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 386 • Press and release the start push The equipment is detecting an object button to start the equipment within the specified time frame Light on Light off Flickering light Honeywell • MICRO SWITCH Sensing and Control 39 For application help: call 1-800-537-6945...
Page 387: Maintenance And Repair
Clean the mirrors and the emitter and receiver units to ensure proper operation. This section provides specific, step-by-step instructions related to the proper cleaning techniques for the emitters, receivers, and mirrors. 40 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 388 3. Wipe the soiled areas gently with the damp cloth. Do not rub hard to prevent scratching the clear plastic front plate or paint finish. 4. Rinse the cloth in clean water and gently wipe off any excess soap. Honeywell • MICRO SWITCH Sensing and Control 41 For application help: call 1-800-537-6945...
Page 389 2. Wipe the face of the mirror gently with the damp cloth. Do not rub hard to prevent scratching the finish. 3. Dry the mirror with a soft, dry, non-abrasive cloth. 4. Perform the operational test to ensure proper alignment. 42 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 390: Fuse Replacement
7. Replace the cover and tighten screws using a #15 TORX driver. 8. Perform the operational test to ensure proper functional readiness. Figure 4-2 Cover Removal Honeywell • MICRO SWITCH Sensing and Control 43 For application help: call 1-800-537-6945...
Page 391: Ground Connection
Replacement) and ensure the ground connection is connected securely to the screw located at the bottom right. 3. Perform the operational test to ensure proper functional readiness. 44 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 392 7. Remove the black screw located outside of the device to release the cable; then remove the cable from the conduit. Figure 4-4 Wire Disconnection Honeywell • MICRO SWITCH Sensing and Control 45 For application help: call 1-800-537-6945...
Page 393 Frequency Selection procedure). 13. Replace the cover and secure the cover with four screws using a #15 TORX driver. 14. Perform the operational test to ensure proper functional readiness. 46 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 394: Emission Frequency Selection
(see figure 4-5). Figure 4-5 Emitter Frequency Selection Switch position Switch position Indicator status Indicator status Frequency F1 (50 kHz) Frequency F2 (40 kHz) Light on Light off Honeywell • MICRO SWITCH Sensing and Control 47 For application help: call 1-800-537-6945...
Page 395 6. Using a pen or small screwdriver, slide the frequency selection switch to the position required (see figure 4-6). Figure 4-6 Receiver Frequency Selection Switch position Switch position Indicator status Indicator status Frequency F1 (50 kHz) Frequency F2 (40 kHz) 48 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 396 Individual mirrors are also available for customized protective solutions. A catalog listing for a FF-SPS4 Series safety perimeter system includes: Item Quantity Emitter Receiver Mating Plugs (metal quick-connect style only) Rotatable Brackets Installation Manual Honeywell • MICRO SWITCH Sensing and Control 49 For application help: call 1-800-537-6945...
Page 397: Order Guides
Individual adjustable mirror (includes tube adapter, mirror plate, and brackets) for a single beam; 25% scanning range reduction. 230 VAC available upon request *For scan ranges below 30 m (98.4 ft.), use standard range products 50 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 398: Sample Order
Adapter (PG 11/0.5 in. NPT) conduit for quick connect version FF-SB-KIT2 100 female + 100 male pins for quick-connect version Sample Order Item Quantity FF-SBZ0000220 (arc suppressors) FF-SCZ02MIR (post with 2 mirrors) FF-SPS44TRE (brackets included) Honeywell • MICRO SWITCH Sensing and Control 51 For application help: call 1-800-537-6945...
Page 399: Warranty Information
Information Warranty And Remedy Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during that period of coverage, Honeywell will repair or replace without charge those items it finds defective.
Page 400 Issue 3 PK 80108 EN 60947-5-1-3 pending Installation Instructions for the Dual Entry Solenoid Key Operated Safety Interlock Switch (GKR/GKL Series) Instrucciones de instalación para interruptores de seguridad de solenoide con llave de doble entrada (serie GKR/GKL) Einbauanweisungen für den Doppeleingangs-Sicherheits-Verriegelungsschalter mit separatem Betätiger und Magnetspule (Serie GKR/GKL) Instructions d’installation de l’interrupteur de sécurité...
Page 401 • Torque connector to secure cable to switch enclosure (if required): 1,8-2,2 N m (16-19 in lb). • Torque switch terminal screws: 0,8-1,0 N m (7-9 in lb) M3. • Torque ground screw: 0,8-1,0 N-m (7-9 in lb) M3. 2 Honeywell • Sensing and Control...
Page 402 -2,5 mm , 18-14 AWG) o cable sólido (0,75 mm a 1,5 mm , 18-16 AWG) a los terminales del conector (utilice cable de 90 °C cuando la temperatura ambiente supere los 75 °C). Honeywell • Sensing and Control 3...
Page 403 Schaltbild stellt den Sicherheitsschalter bei Die Hilfsentriegelung des Verriegelungsmechanismus eingeführtem Betätiger dar. ermöglicht das Öffnen der Schutzvorrichtung. Die 7. Die manipulationssicheren Schrauben auf der Zeichnung auf der Schalterabdeckplatte zeigt die korrekte Deckplatte entfernen. Drehrichtung an. 4 Honeywell • Sensing and Control...
Page 404 , 18 à 14 AWG) ou rigide (0,75 mm à 1,5 mm , 18 à 16 AWG) aux bornes du connecteur (utilisez du fil 90 °C lorsque la température ambiante est supérieure à 75 °C): Honeywell • Sensing and Control 5...
Page 405 Lo sblocco ausiliario del meccanismo di blocco dell’interruttore consente di aprire il riparo di protezione. Per il corretto senso di rotazione, fare riferimento allo schema presente sulla piastra di copertura dell'interruttore. 6 Honeywell • Sensing and Control...
Page 406 A liberação auxiliar do mecanismo de trava do switch chave está inserida. permite a abertura da guarda protetora. Consulte o Remova os parafusos invioláveis da placa de desenho na placa de cobertura do switch para ver a cobertura. direção apropriada de giro. Honeywell • Sensing and Control 7...
Page 407 Circuit de verrouillage par électro-aimant: Protecteur fermé et verrouillé Circuito di bloccaggio ad elettromagnete: Riparo di protezione chiuso e bloccato Circuito da Trava Acionada por Solenóide: Guarda protetora fechada e travada) LED 1 LED 2 (-)* (+)* *(12 Vdc, 24 Vdc) 8 Honeywell • Sensing and Control...
Page 408 1. LED verde 1. LED verde 2. LED rouge 2. LED rosso 2. LED vermelho 3. LED commun 3. comune LED 3. LED comum 4. Electro-aimant 4. Elettromagnete 4. Solenóide 5. Electro-aimant 5. Elettromagnete 5. Solenóide Honeywell • Sensing and Control 9...
Page 409 240 Vac: +10%, -15% Nominal Forces (Device in Unlocked State) Insertion 35 N (8 lbs) Extraction 28 N (6 lbs) Mechanical Life 1,000,000 Complies with: • Machinery Directive 89/392/EEC (as amended by Directive 91/368/EEC) • EN60947-5-1 10 Honeywell • Sensing and Control...
Page 410 2. Distância máxima de inserção 3. Rayon de pivotement minimum 3. Raggio di deviazione minimo 3. Raio mínimo de oscilação 4. Vis de réglage du pivotement 4. Vite di regolazione deviazione 4. Parafuso de ajuste da oscilação Honeywell • Sensing and Control 11...
Page 411 While we provide application assistance personally, through momento de esta impresión. No obstante, no asumimos our literature and the Honeywell web site, it is up to the customer responsabilidad alguna por su uso. to determine the suitability of the product in the application.
Page 412 Issue 2 PK 80109 EN 60947-5-1-3 pending Installation Instructions for the Dual Entry Key Operated Safety Interlock Switch (GK Series) Instrucciones de instalación para el interruptor de seguridad con llave de doble entrada (serie GK) Einbauanweisungen für den Doppeleingangs-Sicherheits-Verriegelungsschalter mit separatem Betätiger (Serie GK) Instructions d’installation de l'interrupteur de sécurité...
Page 413 El diagrama representa el Tür verwenden. interruptor de seguridad cuando la llave está Das Nichtbeachten dieser Anweisungen könnte insertada. zum Tod oder zu schweren Verletzungen führen. 7. Retire los tornillos garantizados contra toda alteración de la tapa. 2 Honeywell • Sensing and Control...
Page 414 à 14 AWG) ou rigide (0,75 mm à 1,5 mm , 18 à Bewegung einsetzt. 16 AWG) aux bornes du connecteur (utilisez du fil 90 °C lorsque la température ambiante est supérieure à 75 °C): Honeywell • Sensing and Control 3...
Page 415 è aperto. 1. Consultare: • Pagina 6, per le configurazioni di cablaggio, le dimensioni di montaggio dell’interruttore e i dati tecnici. • Pagina 7, per le dimensioni di montaggio della chiave. 4 Honeywell • Sensing and Control...
Page 416 M5 ou nº10. 6. Consulte o diagrama do circuito no gabinete do switch. O diagrama mostra o switch de segurança quando a chave está inserida. 7. Remova os parafusos invioláveis da placa de cobertura. Honeywell • Sensing and Control 5...
Page 417 -25 °C to 85 °C (-13 °F to 185 °F) Temperature Range Nominal Forces Insertion 35 N (8 lbs) Extraction 28 N (6 lbs) Mechanical Life 1,000,000 Complies with: • Machinery Directive 89/392/EEC (as amended by Directive 91/368/EEC) • EN60947-5-1 6 Honeywell • Sensing and Control...
Page 418 2. Distância máxima de inserção 3. Rayon de pivotement minimum 3. Raggio di deviazione minimo 3. Raio mínimo de oscilação 4. Vis de réglage du pivotement 4. Vite di regolazione deviazione 4. Parafuso de ajuste da oscilação Honeywell • Sensing and Control 7...
Page 419 While we provide application assistance personally, through momento de esta impresión. No obstante, no asumimos our literature and the Honeywell web site, it is up to the customer responsabilidad alguna por su uso. to determine the suitability of the product in the application.
Page 420 Issue 2 PK 80110 EN 60947-5-1-3 pending Installation Instructions for the GKZL2 Lockout Device Instrucciones de instalación para el dispositivo de bloqueo GKZL2 Einbau-Anweisungen für das Verriegelungsgerät GKZL2 Instructions d'installation du dispositif de verrouillage GKZL2 Istruzioni per l'installazione del dispositivo di blocco GKZL2 Instruções de Instalação para o Dispositivo de Travamento Elétrico GKZL2 WARNING ADVERTENCIA...
Page 421 è inserito, può alloggiare fino a quattro lucchetti al cadeados para impedir a remoção não-autorizada do fine di impedire la rimozione non autorizzata del dispositivo. dispositivo. 2 Honeywell • Sensing and Control...
Page 422 Montare il/i lucchetto/i. Eventualmente, in base alle esigenze, fissare il dispositivo di blocco alla superficie di montaggio utilizzando il foro (B) di cui al punto 2. Instale um ou mais cadeados. Se desejar, prenda o dispositivo de travamento elétrico à superfície de montagem usando o orifício (B) da Etapa 2. Honeywell • Sensing and Control 3...
Page 423 While we provide application assistance personally, through momento de esta impresión. No obstante, no asumimos our literature and the Honeywell web site, it is up to the customer responsabilidad alguna por su uso. to determine the suitability of the product in the application.
Page 424 Installation Instructions for the ISSUE 1 Safety Deadbolt Actuator PK 80141 GENERAL INFORMATION The Safety Deadbolt Actuator is used with the GK IMPROPER INSTALLATION and GKR/GKL Key Operated Safety Interlock • Consult with local safety agencies and their Switches to prevent the actuator key from being requirements when designing a machine-control used as a doorstop or from protruding into the link, interface and all control elements that affect...
Page 425 19,1 (0.75) WARRANTY/REMEDY For application assistance, current specifications, Honeywell warrants goods of its manufacture as or name of the nearest Authorized Distributor, being free of defective materials and faulty contact a nearby sales office. Or call: workmanship. Contact your local sales office for 1-800-537-6945 USA warranty information.
Page 426 185 one-way screws provided and at the recommended ° Storage: -40° to 120°C (-40° to 248 tightening torque shown above. Honeywell’s Conductor cross section (screw connection): MICRO SWITCH Division warranty does not cover Stranded: 0.75 mm² to 2.5 mm²,...
Page 427 Single LED, universal voltage, PLC-compatible, of operation, the application and the local LED leakage current < 1.5mA environment. Dual LED, average current draw = 7 mA per LED 2 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 428 31,0 R 1000 MIN DOOR RAD 1.22 39.4 51,7 2.04 35,0 1.38 127,8 6.02 75,8 60,0 2.98 2.36 82,0 3.23 42,6 1.08 30,0 1.18 42,0 1.65 KEY: Honeywell • MICRO SWITCH Sensing and Control 3 For application help: call 1-800-537-6945...
Page 429: Warranty And Remedy
Check the sealing of the switch warranted goods are returned to Honeywell during enclosure and conduits for the source of that period of coverage, Honeywell will repair or contamination and correct. Replace the switch, if replace without charge those items it finds contaminated.
Page 430 (Non-safety Related) * Honeywell FF-SR Series safety control modules may be used as an interface between protective safety equipment and machine control circuitry. These products offer redundancy, monitoring, and control reliability features that ensure the highest level of industrial safety.
Page 431 − Torque switch to mounting surface: 4,9-5,9 N-m (43-52 in-lb) M5 or #10. UNLOCK − Torque key to mounting surface: 2,4-2,8 N-m (21-25 in-lb) M5 or #10. LOCK Honeywell • MICRO SWITCH Sensing and Control 2 For application help: call 1-800-537-6945...
Page 432 27,7 40,0 (1.18) (1.09) 30,0 (1.58) (1.18) 88,1 (3.47) 22,1 23,6 (0.87) 2 x ø 5,3 (0.21) 35,5 (0.93) 2 x ø 5,3 (0.21) 44,5 (1.40) (1.75) Honeywell • MICRO SWITCH Sensing and Control 3 For application help: call 1-800-537-6945...
Page 433 Figure 6: Internal Switch Features 1. Auxiliary 1. Monitor release switch (S2) 2. Conduit entry 2. Ground 3. Red LED screw 4. Green LED 3. Terminal strip 4. Safety switch (S1) Honeywell • MICRO SWITCH Sensing and Control 4 For application help: call 1-800-537-6945...
Page 434 • After the switch unlocks, open the protective guard. The hazardous motion must not start when the protective guard is unlocked or open. Honeywell • MICRO SWITCH Sensing and Control 5 For application help: call 1-800-537-6945...
Page 435 Solenoid Solenoid Dashed Line = Internal Switch Cavity Green LED Red LED Figure 8: Terminal Strip 1. Green LED 2. Red LED 3. Ground 4. Solenoid Solenoid For application help: call 1-800-537-6945 Honeywell • MICRO SWITCH Sensing and Control 6...
Page 436 48 VDC: +10%, -20% 24 VAC: +10%, -15% 120 VAC: +10%, -15% 240 VAC: +10%, -15% Contact Material Fine Silver Housing Material Zinc Die Cast Mechanical Life One Million Operations Honeywell • MICRO SWITCH Sensing and Control 7 For application help: call 1-800-537-6945...
Page 437: Sales And Service
Spring-Loaded Key: Up/Down GKZ54 Spring-Loaded Key: Left/Right WARRANTY/REMEDY Honeywell warrants goods of its manufacture as being free of defective material and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during that period of coverage, Honeywell will repair or replace without charge those items it finds defective.
Page 438 Issue 2 PK 80086 EN 60947-5-1-3 pending Installation Instructions for the Global Safety Limit Switch (GSS Series) Instrucciones de instalación para los interruptores de fin de carrera (serie GSS) Einbauanweisungen für den Sicherheits-Positionsschalter (Serie GSS) Instructions d’installation du fin de course standard de sécurité (série GSS) Istruzioni per l'installazione del finecorsa di sicurezza (Serie GSS) Instruções de Instalação para o Switch de Fim de Curso de Segurança Global (Série GSS)
Page 439 0,8 à 1,0 N.m (7 à 9 in.lb). 80112 abdichten. 6. Réalisez l'étanchéité de l’ouverture du conduit conformément 7. Die Deckplatte wieder montieren. aux instructions données en PK 80112. 7. Remontez le couvercle. 2 Honeywell • MICRO SWITCH Sensing and Control...
Page 440 PK 80112. 9 poll. lb.). 7. Coloque a placa de cobertura novamente. 6. Sigillare l'apertura del tubo isolante in base alle istruzioni della PK 80112. 7. Rimontare la piastra di copertura. Honeywell • MICRO SWITCH Sensing and Control…3...
Page 441 11-12 13-14 21-22 33-34 06 (Ag) 44 (Ag) 36 (Au) 45 (Au) 11-12 21-22 11-12 21-22 33-34 43-44 20 (Ag) 46 (Ag) 22 (Au) 47 (Au) 11-12, 21-22 11-12 13-14, 23-24 21-22 31-32 43-44 4 Honeywell • Sensing and Control...
Page 442 5,5 N (1.2 lb) 7,0 N (1.6 lb) GSA*40D GSA*41D GSA*20D GSA*22D 29,1 5,5 N (1.2 lb) 9,6 N (2.2 lb) GSA*21D GSA*28D 25,5 29,1 31,1 5,5 N (1.2 lb) 7,0 N (1.6 lb) Honeywell • Sensing and Control 5...
Page 443 -25 °C to 85 °C (-13 °F to 185 °F) Operating Temperature Range -40 °C to 85 °C (-40 °F to 185 °F) Storage Temperature Range Complies with: • Machinery Directive 89/392/EEC (as amended by Directive 91/368/EEC) • EN60947-5-1 6 Honeywell • Sensing and Control...
Page 444 7,9 (.31) 13,0 (.51) 14,0 (.55) 18,7 (.74) 61,0 67,0 (2.40) 65,2 (2.64) 65,2 52,0 (2.57) 52,0 (2.57) (2.05) (2.05) 35,0 (1.38) GSA***R 10,0 (.39) 8,0 (.31) 44,6 (1.76) 42.1 44,6 37,6 (1.66) (1.76) (1.48) Honeywell • Sensing and Control 7...
Page 445 While we provide application assistance personally, through momento de esta impresión. No obstante, no asumimos our literature and the Honeywell web site, it is up to the responsabilidad alguna por su uso. customer to determine the suitability of the product in the Aunque Honeywell ofrece soporte para las aplicaciones de application.
Page 446 Installation Instructions for the ISSUE 1 Hinge Mount Safety Limit Switch (GSS Series) PK 80138 pending 6. Connect stranded wire (0,75 mm - 2,5 mm 18 AWG - 14 AWG) or solid wire (0,75 mm IMPROPER INSTALLATION 1,5 mm , 18 AWG - 16 AWG) to connector terminals (use 90 °C wire when ambient •...
Page 447 5° 5° 11°* 11°* 5° 0° 5° 11°* 21-22 21-22 21-22 11-12 11-12 11-12 0° 180° 0° 180° 90° 90° Contact Closed Contact Open Positive Opening to IEC 947-5-1 2 Honeywell • Sensing and Control For application help: call 1-800-537-6945...
Page 448 21-22 21-22 31-32 31-32 31-32 43-44 43-44 43-44 180° 11°* 0° 0° 11°* 180° 90° 11°* 11°* 90° 3Y, 1X Contact Closed Contact Open Positive Opening to IEC 947-5-1 Honeywell • Sensing and Control 3 For application help: call 1-800-537-6945...
Page 449 • IEC 60947-5-1 WARRANTY/REMEDY SALES AND SERVICE Honeywell warrants goods of its manufacture as Honeywell serves its customers through a being free of defective material and faulty worldwide network of sales offices and distributors. workmanship. Contact your local sales office for For application assistance, current specifications, warranty information.
Page 450 Honeywell Installation Instructions for the lSSUE 3 MICRO SWITCH Maintained Cable Pull PK 8156 0 Limit Switch DUPLEX HEAD VERSION (Figure 2) Primary basic switch (left side of switch): - Direct acting switch contact: 1 NC. - Auxiliary contact: 1 NO.
Page 451 3/16 in. (4,76 mm) dia. Use a distinctive color, (4,9-5,9 N-m). such as red, to differentiate actuating cable from other wires or cables in the area. Thimbles, U-bolt clamps. Cable supports (eyebolts). Honeywell MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 452 Use jam nuts to maintain adjustment. Support cable at intervals no greater than 8 ft. (2,4 m). Figure 5: Single Head Switch with Turnbuckle Figure 6: Duplex Head Switch with Turnbuckle For application help: call 1-800-537-6945 Honeywell MICRO SWITCH Sensing and Control 3...
Page 453 Commencing with date of shipment, Honeywell's warranty runs for 18 months. If warranted goods are returned to Honeywell during that period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is Buyer's sole remedy...
Page 454 Honeywell Installation Instructions for the ISSUE 1 Cable Pull limit Switch Indicators PK 8157 0 GENERAL INFORMATION METHOD 2 The Normally-Open (NO) and Normally-Closed If the Cable Pull Switch can not be connected (NC) terminals of the Cable Pull Limit Switch are directly to the line voltage or the neutral, then the electrically isolated from each other.
Page 455 Honeywell's warranty runs for 18 months. If http://www.honeywell.sensing.com warranted goods are returned to Honeywell during info@micro.honeywell.com that period of coverage, Honeywell will repair or Specifications not affecting form, fit or function replace without charge those items it finds may change without notice. The information we defective.
Page 456 Installation Instructions for the ISSUE 3 PK 81592 MICRO SWITCH Maintained Cable Pull Safety Limit Switch With Snap Action Head Figure 1: Single Head Version IMPROPER INSTALLATION • Consult all local, state, and national law, rules, codes, and regulations relating to the use of safety switches, machine interfaces and safety monitoring that affect safety.
Page 457 Torque to 43-52 in-lb Failure to comply with these instructions (4,9-5,9 N-m). could result in death or serious injury. Honeywell • MICRO SWITCH Sensing and Control 2 For application help: call 1-800-537-6945...
Page 458 Figure 6: Duplex Head Switch with Turnbuckle and Endspring 1. J-hook turnbuckle 2. Aircraft cable 3. Cable support (cutaway view of eyebolt) 4. Thimble and two U-bolts 5. Endspring or second cable pull limit switch Honeywell • MICRO SWITCH Sensing and Control 3 For application help: call 1-800-537-6945...
Page 459 2. Tension WARRANTY/REMEDY indicator line Honeywell warrants goods of its manufacture as being free of defective material and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during that period of...
Page 460 Installation Instructions for the ISSUE 1 PK 81593 MICRO SWITCH Explosion-proof Maintained Cable Pull Limit Switch AUXILIARY CONTACTS • Additional contacts electrically isolated from the IMPROPER INSTALLATION direct acting switch contacts. Used for monitoring Do NOT use the Maintained Explosion-proof or signaling, i.e., indicators, pilot lights and Cable Pull Limit Switch in lieu of a safety interlock alarms.
Page 461 Step 4 - Seal conduit connection: Proper sealing ensures explosion-proof integrity of the conduit system. • Seal in accordance with National Electrical Code, paragraphs 500-2 and 501-4. Honeywell • MICRO SWITCH Sensing and Control 2 For application help: call 1-800-537-6945...
Page 462 • Install an endspring within cable span, preferably at end of cable opposite switch (see Actuating Cable Installation, Step 2). Figure 3: Switch with Turnbuckle and Endspring Honeywell • MICRO SWITCH Sensing and Control 3 For application help: call 1-800-537-6945...
Page 463 Honeywell during than 6 in. (15 cm) apart. that period of coverage, Honeywell will repair or replace without charge those items it finds defective. OTHER ADJUSTMENTS The foregoing is Buyer’s sole remedy and is in lieu...
Page 464 1557- Installation Instructions for the PK 80370 40FY Series Hall Effect Door Interrupt Sensors MOUNTING REQUIREMENTS IMPROPER INSTALLATION AXES • Variations in current or voltage, vibration or shock may cause an open collector output to fail in a closed position. When using this product, a safety control (relay) module must be used to ensure a fail-to-safe mode of operation.
Page 465 3-wire DC Pinout NO CONNECTION 2-wire AC L1 BRN L2 BLU FUSE 93 - 132 VAC LOAD 2-wire AC Pinout NO CONNECTION Pollution degree 2. Utilization category: AC12 2 Honeywell • MICRO SWITCH Sensing and Control For application help: call 1-800-537-6945...
Page 466 Electrostatic Discharge (ESD) IEC1000-4-2 8 KV Immunity Fast Transient Immunity IEC1000-4-4 1 KV Radiated Emissions CISPR 11 within specified limits Conducted Emissions as Required CISPR 11 within specified limits Honeywell • MICRO SWITCH Sensing and Control 3 For application help: call 1-800-537-6945...
Page 467 40FY Series PK 80370 1557- WARRANTY AND REMEDY Honeywell warrants goods of its + (33) 76 41 72 56 France manufacture as being free of 1-815-235-6545 USA defective materials and faulty INTERNET workmanship. Contact your local sales office for warranty information.
Page 468 ISSUE 3 PK 80391 Installation Instructions for the 50FY Series Hall Effect Door Interrupt System, EN954 Category III ................1-6 Instrucciones de instalación para el Sistema interruptor de puerta por efecto Hall Serie 50FY, EN954 Categoría III ..................7-12 Instructions d’installation pour le système de détection de proximité...
Page 469: Installation Instructions For The
ISSUE 3 Installation Instructions for the PK 80391 50FY Series Hall Effect Door Interrupt System, EN954 Category III INSTALLATION INSTRUCTIONS Step 1 - Mount and align 50FY sensor as IMPROPER INSTALLATION follows: • This product is designed to conform to the technical requirements of EN954 Category III and ANSI B11.19-1990.
Page 470 • Mount the amplifier (see Mounting Dimensions) in 0.203 a NEMA sealed enclosure as required. MOUNTING DIMENSIONS - for reference only (mm/in) Hall Effect Sensor - 50FY41 Logic Amplifier - FYQLA1-140R-3 2 Honeywell • MICRO SWITCH Sensing and Control...
Page 471 Ten 22 K Ω resistors are OFF and wait until the ATTENTION INDICATOR supplied with each 50FY Series system. LED is completely OFF, then turn the amplifier power ON (power on reset). Honeywell • MICRO SWITCH Sensing and Control 3...
Page 472 OFF, then turn the amplifier power ON (power on reset). • If the red ATTENTION INDICATOR LED is still flashing, disconnect the logic amplifier and call the MICRO SWITCH Application Center (1-800-537- 6945). 4 Honeywell • MICRO SWITCH Sensing and Control...
Page 473 This product conforms to the technical requirements of EN60730-2-1 as applicable to an Electronic Incorporated (for Class I equipment) sensing control with Type 2 and 2B action for continuous operation in normal pollution standards. Honeywell • MICRO SWITCH Sensing and Control 5...
Page 474 Contact your local sales office for warranty information. If warranted goods are 50FY41-12 Sensor, 4 meters (12 ft) leadwires returned to Honeywell during the period of coverage, 50FY41-50 Sensor, 15 meters (50 ft) leadwires Honeywell will repair or replace without charge those...
Page 475: Instrucciones De Instalación Para El
Instrucciones de instalación para el NÚMERO 3 Sistema interruptor de puerta por efecto Hall PK 80391 Serie 50FY, EN954 Categoría III INSTRUCCIONES DE INSTALACIÓN ADVERTENCIA Paso 1 - Realice el montaje y alineado del sensor 50FY INSTALACIÓN INADECUADA de la siguiente manera: •...
Page 476 • Realice el montaje del amplificador (véanse las Dimensiones de montaje) en un receptáculo sellado NEMA tal como se especifica. DIMENSIONES DE MONTAJE - sólo para consulta (mm/pulg) Sensor de Efecto Hall - 50FY41 Amplificador Lógico - FYQLA1-140R-3 2 Honeywell • MICRO SWITCH Sensing & Control...
Page 477 Serie (OFF) la energía del amplificador, y espere hasta que el LED 50FY. INDICADOR DE ATENCIÓN esté completamente APAGADO (OFF), luego CONECTE (ON) la energía del amplificador (energía en reposición). Honeywell • MICRO SWITCH Sensing & Control 3...
Page 478 (ON) la energía del amplificador (energía en reposición). • Si el LED INDICADOR DE ATENCIÓN rojo continúa destellando, desconecte el amplificador lógico y llame al Centro de aplicaciones de MICRO SWITCH (1-800-537- 6945 [EE.UU.]). 4 Honeywell • MICRO SWITCH Sensing & Control...
Page 479 Este producto satisface los requerimientos técnicos de EN60730-2-1 en lo referente a un control de detección con Electrónicos Incorporados (para equipos Clase I) con acción Tipo 2 y 2B para un funcionamiento continuo en estándares normales de contaminación. Honeywell • MICRO SWITCH Sensing & Control 5...
Page 480 Serie 50FY PK 80391 NÚMERO 3 GARANTÍA Y RECURSO GUÍA DE PEDIDO Honeywell garantiza que todos los productos que fabrica Listado de Descripción están libres de defectos de mano de obra o materiales. catálogo Contacte su oficina local de ventas para obtener información...
Page 481: Instructions D'installation Pour Le
Instructions d’installation pour le NUMERO 3 PK 80391 système de détection de proximité de passage de porte, EN954 catégorie III, série 50FY à effet Hall INSTRUCTIONS D’INSTALLATION AVERTISSEMENT Etape 1 - Montez et alignez le capteur 50FY de la MAUVAISE INSTALLATION façon suivante : •...
Page 482 • Montez l’amplificateur (voir Cotes de montage) dans un coffret étanche NEMA convenable. COTES DE MONTAGE - à titre indicatif uniquement (mm/in) Capteur à effet Hall - 50FY41 Amplificateur de sécurité - FYQLA1-140R-3 2 Honeywell • MICRO SWITCH Composants d’Automatisme et de Contrôle...
Page 483 Dix l’INDICATEUR d’ETAT à LED ROUGE, puis mettez résistances de 22 kΩ sont fournies avec chaque système de la série 50FY. l’amplificateur sous tension (réinitialisation à la mise sous tension). Honeywell • MICRO SWITCH Composants d’Automatisme et de Contrôle 3...
Page 484 (réinitialisation à la mise sous tension). • Si l’INDICATEUR D’ETAT A LED rouge clignote toujours, déconnectez l’amplificateur de sécurité et appelez le Centre d’assistance technique MICRO SWITCH (1-800-537-6945). 4 Honeywell • MICRO SWITCH Composants d’Automatisme et de Contrôle...
Page 485 EN60730-2-1 relatives aux dispositifs de détection à composants électroniques intégrés (pour matériel de classe I) à action de type 2 et 2B pour fonctionnement continu dans des conditions normales de pollution. Honeywell • MICRO SWITCH Composants d’Automatisme et de Contrôle 5...
Page 486 (NO) local pour obtenir des informations sur la garantie. 50FY41-12 Capteur, fils de 4 mètres (12 ft) Si les articles garantis sont retournés à Honeywell 50FY41-50 Capteur, fils de 15 mètres (50 ft) pendant la période de couverture, Honeywell 52FY31 Actionneur magnétique...
Page 487: Einbau-Anweisungen Für Das
Der Sicherheitsverstärker enthält eine Steckkarte mit Logikeingängen und steuert einen Relaisausgang. Die Eingangsschaltung ist für bis zu sechs Sensoren ausgelegt. Wenn alle angeschlossenen Sensoren betätigt werden, schließt die Logikschaltung die Relaiskontakte. Wenn einer der angeschlossenen Sensoren abschaltet, öffnet die Logikschaltung die Relaiskontakte. Honeywell Sensorik...
Page 488 (entsprechend EN 60 730-2-1). Mißachtung dieser Anweisungen führt zur Produktbeschädigung. • Den Verstärker (siehe Einbaumaße) entsprechend den Anforderungen in einem gemäß NEMA abgedichteten Gehäuse einbauen. EINBAUMASSE - nur als Richtwerte (mm) Halleffektsensor - 50FY41 Sicherheitsverstärker - FYQLA-140R-3 2 Honeywell Sensorik...
Page 489 Verstärker EINgeschaltet ist, blinkt die LED- Sicherheitsverstärkers erforderlich. Jedes System der Serie WARNANZEIGE. Um zum grünen Zustand 50FY wird mit zehn 22 kΩ Widerständen geliefert. zurückzukehren, schließen Sie die Tür(en), schalten die Verstärker-Spannung AUS und dann wieder EIN (Rückstellung durch Einschalten). Honeywell • Sensorik 3...
Page 490 Mißachtung dieser Anweisungen kann zu schweren • Wenn das System der Serie 50FY noch immer Verletzungen oder zum Tod führen. AUSgeschaltet ist, den Sicherheitsverstärker abtrennen und an Honeywell zurücksenden. (ANZEIGEN DES SICHERHEITSVERSTÄRKERS) Schritt 6 - Funktionsprüfungen folgendermaßen RELAISZUSTAND durchführen: (siehe Anzeigen des Sicherheitsverstärkers)
Page 491 Vorschrift. Eine Beschreibung des Abspritztests kann angefordert werden. HINWEIS Dieses Produkt entspricht den technischen Anforderungen von EN 60 730-2-1 für Sensorsteuerungen mit eingebauter Elektronik (für Anlagen der Klasse I) mit Schaltfunktion des Typs 2 und 2B für Dauerbetrieb bei normaler Umweltverschmutzung. Honeywell • Sensorik 5...
Page 492 Niederlassung. Wenn Produkte mit Garantie innerhalb 50FY41-12 Sensor, 4 Meter Anschlußdrähte der Garantiefrist an Honeywell zurückgesendet werden, 50FY41-50 Sensor, 15 Meter Anschlußsdrähte ersetzt oder repariert Honeywell kostenlos die Teile, die 52FY31 Magnetbetätiger als fehlerhaft angesehen werden. Das Vorangegangene FYQLA1-140R-3 Sicherheitsverstärker, Schnittstelle mit gilt als einzige Entschädigung des Käufers und ersetzt...
Page 493: Istruzioni Per L'installazione Del
Istruzioni per l’installazione del EDIZIONE 3 PK 80391 sistema di interruzione porte ad effetto “ hall” Serie 50FY, Categoria III EN954 ISTRUZIONI PER L’INSTALLAZIONE ATTENZIONE Fase 1 - Montare ed allineare i sensori 50FY come INSTALLAZIONE INADEGUATA segue: • Questo prodotto è stato studiato per rispettare le ATTENZIONE caratteristiche tecniche EN954 Categoria III e ANSI B11.19-1990.
Page 494 • Montare l’amplificatore (vedi dimensioni di montaggio) in un alloggiamento a tenuta NEMA, come richiesto. DIMENSIONI DI MONTAGGIO - (misure di riferimento) (mm/in) Sensore ad effetto “hall” - 50FY41 Amplificatore della logica - FYQLA1-140R-3 2 Honeywell • MICRO SWITCH Sensing and Control...
Page 495 Con Per fissare i conduttori di alimentazione e del sensore, rispettare una coppia di serraggio di 0,56 Nm ogni sistema Serie 50FY sono in dotazione dieci (5.0 in.-lb.). resistori da 22 KΩ. Honeywell • MICRO SWITCH Sensing and Control 3...
Page 496 • Accertarsi che i resistori da 22 KΩ siano installati nei rispettivi alloggiamenti sull’amplificatore della logica. • Attivare a mano i sensori ed accertarsi che i corrispondenti LED rossi di ALIMENTAZIONE sull’amplificatore della logica siano spenti. 4 Honeywell • MICRO SWITCH Sensing and Control...
Page 497 NEMA 4. Una descrizione dei dati tecnici relativi al lavaggio a getto d’acqua è disponibile a richiesta. Honeywell • MICRO SWITCH Sensing and Control 5...
Page 498 Serie 50FY PK 80391 EDIZIONE 3 GARANZIA E RIMBORSO GUIDA ALL'ORDINAZIONE Honeywell garantisce i propri prodotti, essere privi di Codice Descrizione materiali difettosi ed errori di manodopera. Per ulteriori 50FY41-6 Sensore, fili conduttori da 2 metri (6 informazioni sulla garanzia, contattare il proprio ufficio ft), normalmente aperto (NA) vendite.
Page 499: Installatie-Instructies Voor Het Hall-Effect Deuronderbrekingssysteem Van De
Installatie-instructies voor het NUMMER 3 Hall-effect deuronderbrekingssysteem van de PK 80391 serie 50FY, EN954 Categorie III INSTALLATIE-INSTRUCTIES WAARSCHUWING Stap 1 – Monteer en richt de 50FY als volgt uit: ONJUISTE INSTALLATIE WAARSCHUWING • Dit product is ontworpen in overeenstemming met de technische vereisten van EN954 Categorie III en ANSI ONJUISTE UITRICHTING B11.19-1990.
Page 500 Het niet nakomen van deze instructies kan leiden tot dodelijk of ernstig letsel. • Monteer de versterker (zie montage-afmetingen) in een NEMA afgesloten omhulling zoals vereist. MONTAGE-AFMETINGEN – alleen ter verwijzing (mm) Hall-effect sensor - 50FY41 Logische versterker - FYQLA1-140R-3 2 Honeywell • MICRO SWITCH Sensing en regeling...
Page 501 UIT te schakelen 50FY serie. en te wachten totdat het ATTENTIE- INDICATORLICHTJE helemaal UIT is. Schakel de stroom naar de versterker vervolgens weer IN (stroom bij opnieuw instellen). Honeywell • MICRO SWITCH Sensing en regeling 3...
Page 502 • Sluit de stroom naar de versterker UIT en wacht totdat het ATTENTIE-INDICATORLICHTJE helemaal UIT is. Schakel vervolgens de stroom naar de versterker weer in (stroom bij opnieuw instellen). • Als het rode ATTENTIE-INDICATORLICHTJE nog steeds flikkert, ontkoppel dan de logische versterker 4 Honeywell • MICRO SWITCH Sensing en regeling...
Page 503 Dit product voldoet aan de technische vereisten van EN60730-2-1 zoals van toepassing op een electronisch opgenomen sensingregeling (voor uitrusting van Klasse I) met Type 2 en 2B actie voor continue bewerking onder normale milieuverontreiningsnormen. Honeywell • MICRO SWITCH Sensing en regeling 5...
Page 504 FYQLA1-140R-3 Logische versterker, 1-6 sensor interface Honeywell defect worden verklaard. Het voorafgaande is de enige remedie die de klant heeft en is in plaats van alle andere garanties, expliciet of impliciet, inclusief garanties van verkoopbaarheid en geschiktheid voor een bepaald doel.
Page 505: Instruções Para Instalação Do
Instruções para Instalação do NÚMERO 3 Sistema de Detecção de Abertura de Porta com PK 80391 Efeito Hall, Série 50FY, EN954 Categoria III INSTRUÇÕES PARA INSTALAÇÃO ADVERTÊNCIA Passo 1 - Monte e alinhe o sensor 50FY de acordo INSTALAÇÃO INCORRETA com as seguintes instruções: •...
Page 506 • Instale o amplificador (consulte Dimensões da Montagem) em um invólucro lacrado NEMA como exigido. DIMENSÕES DE MONTAGEM - somente para referência (mm/pol) Sensor de Efeito de Hall – 50FY41 Amplificador Lógico - FYQLA1-140-3 Honeywell • MICRO SWITCH Sensing and Control...
Page 507 Série 50FY. que o LED INDICADOR DE ATENÇÃO esteja totalmente apagado e, em seguida, ligue novamente o amplificador (“power on reset”). Honeywell • MICRO SWITCH Sensing and Control...
Page 508 • DESLIGUE o amplificador, espere até que o LED INDICADOR DE ATENÇÃO esteja totalmente APAGADO e, em seguida, LIGE novamente o amplificador (“power on reset”). Honeywell • MICRO SWITCH Sensing and Control...
Page 509 Esse produto obedece todos os requisitos técnicos do padrão EN60730-2-1 como aplicáveis a um controle sensor com Eletrônica Incorporada (para equipamento de Classe 1) com ação Tipo2 e 2B para operação contínua sob padrões normais de poluição. Honeywell • MICRO SWITCH Sensing and Control...
Page 510 Sensor, Fios de 2 metros (6 pés), garantia. Quando produtos garantidos forem devolvidos normalmente aberto (NO) à Honeywell durante o prazo de garantia, a Honeywell se 50FY41-12 Sensor, Fios de 4 metros (12 pés), compromete a reparar ou substituir por um novo aqueles normalmente aberto (NO) que considerar defeituosos.
Page 511: Installationsanvisning Til
Installationsanvisning til 3. UDGAVE PK 80391 model 50FY halleffektafbryder til låger, EN954, kategori III INSTALLATIONSANVISNING VARNING ADVARSEL Punkt 1 - 50FY føleren monteres og justeres på KORREKT INSTALLATION følgende måde: • Dette produkt er konstrueret til at holde de tekniske VARNING ADVARSEL forskrifter iht.
Page 512 0.203 typen som foreskrevet (jf. Monteringsdimensioner). MONTERINGSDIMENSIONER - kun til information (mm/in) Halleffektføler - 50FY41 DEKTEKTIONSFLADE Logikforstærker - FYQLA1-140R-3 RELÆ Å Logikforstærker - FYQLA-140R-3 22 k MODSTANDENE SKAL AFMONTERES NÅR FØLERNE FORBINDES 2 Honeywell • MICRO SWITCH Sensing and Control...
Page 513 Der følger 10 stk. 22 kΩ modstande grønt lys ved at lukke lågen eller lågerne, slukke for med hvert sæt 50FY. forstærkeren og vente til ADVARSELSINDIKATOREN slukker; dernæst tænder man for forstærkeren igen (tilbagestilling). Honeywell • MICRO SWITCH Sensing and Control 3...
Page 514 ADVARSELSINDIKATOREN slukker; tænd dernæst for strømmen til forstærkeren (tilbagestilling). • Hvis den røde ADVARSELSINDIKATOR stadig blinker, skal man afbryde forbindelsen til logikforstærkeren og ringe til MICRO SWITCH Application Center (tlf. 1-800- 537-6945 i USA). 4 Honeywell • MICRO SWITCH Sensing and Control...
Page 515 NEMA 4. Beskrivelse af spulingsspecifikationen fås ved henvendelse. BEMÆRK Produktet holder teknisk forskrift i EN60730-2-1 ang. elektronisk inkorporeret (klasse I-udstyr) detektionsstyring med type 2- og 2B-funktion til kontinuerlig drift med normal forurening. Honeywell • MICRO SWITCH Sensing and Control 5...
Page 516 Model 50FY PK 80391 3. UDGAVE GARANTI BESTILLING Honeywell garanterer dets produkter mod materiale- og Katalognr. Beskrivelse fabrikationsfejl. Kontakt den lokale forhandler vedr. 50FY41-6 Føler med 2 m (6 ft) ledninger, normalt oplysninger om garanti. På varer der returneres til åben...
Page 517: Asennusohjeet
Asennusohjeet NUMERO 3 50FY-sarjan Hall-katkaisujärjestelmälle ovia PK 80391 varten, EN954 luokka III ASENNUSOHJEET VAROITUS Vaihe 1 - Asenna ja kohdista 50FY-anturi seuraavasti: VIRHEELLINEN ASENNUS VAROITUS • Tämä tuote on suunniteltu noudattamaan EN954- standardin luokan III ja ANSI B11.19-1990 -standardin VIRHEELLINEN KOHDISTUS teknisiä...
Page 518 Näiden ohjeiden laiminlyöminen vaurioittaa laitetta. • Asenna vahvistin (ks. asennusmitat) NEMA-suljettuun koteloon vaatimusten mukaisesti. ASENNUSMITAT - viitteelliset (mm/tuumaa) Hall-anturi - 50FY41 Logiikkavahvistin - FYQLA1-140R-3 RELETILA MICRO SWITCH LOGIIKKAVAHVISTIN FYQLA1-1403-3 IRROTA 22K VASUKSET KUN KYTKET ANTURIT 2 Honeywell • MICRO SWITCH havainto ja ohjaus...
Page 519 PÄÄLLÄ, VAROITUSMERKKIVALO vilkkuu. Palaa vihreään tilaan seuraavasti: sulje ovi/ovet, katkaise vahvistimen virta ja odota kunnes VAROITUSMERKKIVALO on kokonaan SAMMUNUT. Kytke sen jälkeen vahvistimen virta PÄÄLLE (virta päälle -alkutila). Honeywell • MICRO SWITCH havainto ja ohjaus 3...
Page 520 • Kytke vahvistimen virta POIS PÄÄLTÄ, odota kunnes VAROITUSMERKKIVALO on kokonaan SAMMUNUT, ja kytke sen jälkeen vahvistimen virta PÄÄLLE (virta päälle -alkutila). • Jos punainen VAROITUSMERKKIVALO vilkkuu yhä, kytke logiikkavahvistin irti ja soita MICRO SWITCH - sovelluskeskukseen (1-800-537-6945 [USA]). 4 Honeywell • MICRO SWITCH havainto ja ohjaus...
Page 521 NEMA 4:n mukainen pesu. Huuhtelumenettelyn kuvaus on saatavana pyynnöstä. HUOMATUS Tämä tuote noudattaa standardin EN60730-2-1 teknisiä vaatimuksia, joita sovelletaan Electronic Incorporated (luokan I laitteet) antureille tyypin 2 ja 2B toiminnassa jatkuvassa käytössä normaaleissa saastepitoisuuksissa. Honeywell • MICRO SWITCH havainto ja ohjaus 5...
Page 522 Honeywellille 50FY41-12 Anturi, 4 metrin (12 ft) johtimet takuuaikana, Honeywell korjaa tai vaihtaa vialliset 50FY41-50 Anturi, 15 metrin (50 ft) johtimet tuotteet maksutta. Edellämainittu on ainoa ostajalle annettu korvaus ja korvaa kaikki muut, suorat tai...
Page 523: Installationsanvisningar För
Installationsanvisningar för 3:e UTGÅVAN PK 80391 50FY-seriens halleffektbrytsystem för dörrar, EN954, kategori III INSTALLATIONSANVISNINGAR VARNING Steg 1 - Montera och justera in sensor 50FY enligt FELAKTIG INSTALLATION följande: • Denna produkt har konstruerats för att uppfylla de VARNING tekniska kraven i EN954, kategori III, och i ANSI B11.19-1990.
Page 524 Följs inte anvisningarna kan det resultera i att produkten skadas. • Montera enligt krav förstärkaren (se monteringsdimensionerna) i en box tätad enligt NEMA. MONTERINGSDIMENSIONER - endast för information (mm/in) Halleffektsensor - 50FY41 Logikförstärkare - FYQLA1-140R-3 2 Honeywell • MICRO SWITCH avkänning och styrning...
Page 525 VARNINGSINDIKATORN (LED). För att återgå till grönt läge, stäng dörren (-arna), stäng AV spänningen till förstärkaren och vänta tills VARNINGSINDIKATORN (LED) SLÄCKTS helt; slå sedan PÅ spänningen till förstärkaren (spänningen i återställningsläget). Honeywell • MICRO SWITCH avkänning och styrning 3...
Page 526 VARNINGSINDIKATORN (LED) SLÄCKTS helt; slå sedan PÅ spänningen till förstärkaren (spänningen i återställningsläget). • Om den röda VARNINGSINDIKATORN (LED) fortfarande blinkar skall logikförstärkaren kopplas bort och MICRO SWITCH tillämpningscenter kontaktas (1- 800-537-6945 [USA]). 4 Honeywell • MICRO SWITCH avkänning och styrning...
Page 527 Beskrivning av specifikationen finns att få på begäran. Produkten uppfyller de tekniska kraven i EN60730-2-1 vad gäller Electronic Incorporated (avser klass I- utrustning) avkänningsstyranordning med funktion av typ 2 och 2B för kontinuerlig användning enligt vanliga föroreningsstandarder. Honeywell • MICRO SWITCH avkänning och styrning 5...
Page 528 Sensor, 4 meter (12 ft) ledningar Honeywell under garantiperioden reparerar eller ersätter 50FY41-50 Sensor, 15 meter (50 ft) ledningar Honeywell de delar som befinnes vara defekta utan krav på ersättning. Det föregående utgör köparens enda 52FY31 Elektromagnet möjlighet till gottgörelse och ersätter övriga uttryckliga FYQLA1-140R-3 Logikförstärkare, gränssnitt för...
Page 529: Ïäçãßåò Åãêáôüóôáóçò Ãéá Ôï Óýóôçìá Äéáêïðþò Èýñáò Hall Effect
ÔÅÕ×ÏÓ 3 Ïäçãßåò ÅãêáôÜóôáóçò ãéá ôï PK 80391 Óýóôçìá ÄéáêïðÞò Èýñáò Hall Effect ÓåéñÜò 50FY, EN954 Êáôçãïñßá III ÏÄÇÃÉÅÓ ÅÃÊÁÔÁÓÔÁÓÇÓ ÂÞìá 1 - ÌïíôÜñåôå êáé åõèõãñáììßæåôå ôïí áéóèçôÞ 50FY ùò åîÞò: ÁÊÁÔÁËËÇËÇ ÅÃÊÁÔÁÓÔÁÓÇ • Ôï ðñïúüí Ý÷åé ó÷åäéáóôåß Ýôóé þóôå íá ðëçñïß ôéò ôå÷íéêÝò ðñïäéáãñáöÝò...
Page 530 Ç ìç ôÞñçóç áõôþí ôùí ïäçãéþí èá ïäçãÞóåé óå âëÜâç ôïõ ðñïúüíôïò. • ÌïíôÜñåôå ôïí åíéó÷õôÞ (äåßôå ÄéáóôÜóåéò Ìïíôáñßóìáôïò) ìÝóá óå ðåñßöñáãìá óöñáãéóìÝíï ìå ÍÅÌÁ üðùò ïñßæåôáé. ÄÉÁÓÔÁÓÅÉÓ ÌÏÍÔÁÑÉÓÌÁÔÏÓ - Áðëþò åíäåéêôéêÝò (mm/in) ÁéóèçôÞò Çall Effect - 50FY41 Åíéó÷õôÞò ËïãéêÞò - FYQLA1-140R-3 Honeywell • MICRO SWITCH Sensing and Control...
Page 531 óôñÝøôå ôéò óõíäåôéêÝò âßäåò 0,56 Nm (5.0 in.-lb.). B - O 22 KΩ áíôéóôÜôçò *Ïé áíôéóôÜôåò åßíáé áðáñáßôçôïé ãéá ôç óùóôÞ ëåéôïõãßá ôïõ åíéó÷õôÞ ëïãéêÞò. ÄÝêá áíôéóôÜôåò ôùí. 22 K Ω ðáñÝ÷ïíôáé ìå êÜèå óýóôçìá ôçò ÓåéñÜò 50FY. Honeywell • MICRO SWITCH Sensing and Control...
Page 532 • Âåâáéùèåßôå üôé ïé áéóèçôÝò êáé ïé ìáãíçôéêïß åíåñãïðïéçôÝò åßíáé åõèõãñáììéóìÝíïé êáé ìÝóá óôçí ðñïâëåðüìåíç áðüóôáóç áíß÷íåõóçò. • Êëåßóôå ôï ñåýìá ôïõ åíéó÷õôÞ («OFF») êáé ðåñéìÝíåôå þóðïõ ç ÖÙÔÅÉÍÇ ÅÍÄÅÉÎÇ ÐÑÏÓÏ×ÇÓ íá óâÞóåé Honeywell • MICRO SWITCH Sensing and Control...
Page 533 Ôï ðñïúüí áõôü ðëçñïß ôéò ôå÷íéêÝò ðñïäéáãñáöÝò EN60730-2- 1 ðïõ éó÷ýïõí ãéá ôï çëåêôñïíéêü åíóùìáôùìÝíï (ãéá åîïðëéóìü ÊëÜóçò I) ÷åéñéóôÞñéï áéóèçôÞ ìå äñÜóç Ôýðïõ 2 êáé 2Â ãéá óõíå÷Þ ëåéôïõñãßá óå êáíïíéêÜ åðßðåäá ñýðùí. Honeywell • MICRO SWITCH Sensing and Control...
Page 534 ÓåéñÜ 50FY PK 80391 ÔÅÕ×ÏÓ 3 ÅÃÃÕÇÓÇ ÊÁÉ ÁÐÏÆÇÌÉÙÓÇ ÏÄÇÃÏÓ ÐÁÑÁÃÃÅËÉÁÓ H Honeywell åããõÜôáé üôé ôá ðñïúüíôá ðïõ êáôáóêåõÜæåé Áñéè. Êáôáëüãïõ ÐåñéãñáöÞ åßíáé ÷ùñßò åëáôôùìáôéêÜ õëéêÜ Þ åëëéðÞ åñãáóßá. ÅÜí ôá 50FY41-6 ÁéóèçôÞò, ìïëýâäéíá óýñìáôá 2 ìÝôñùí åããõçìÝíá ðñïúüíôá åðéóôñáöïýí óôç Honeywell êáôÜ ôçí...
Page 535 English Muting Interface FF-SRM100P2 Category 4 according to EN 954-1 IMPROPER INSTALLATION Consult with US and/or European safety agencies and their requirements when designing a machine control ® link, interface and all control elements that affect safety. Strictly adhere to all installation instructions. Failure to comply with these instructions could result in death or serious injury.
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Page 537 COPYRIGHT, 1999 By Honeywell All rights reserved. No part of this manual may be reproduced in any form or by any other means, without permission from the publishers. First Issue . . . January 31st, 1999 Printed in France PK 107004-15...
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Page 539 Table of Contents 1. Important Information__________________________________ 9 Overview ________________________________________________ 9 Organization of Installation Manual __________________________ 9 Important Highlighted Information___________________________ 9 Control Reliability _______________________________________ 10 Approvals ______________________________________________ 10 Muting module Installation and Use ________________________ 11 European Directives Compliance___________________________ 11 European Standards Compliance __________________________ 11 United States Regulations Compliance ______________________ 12 1.10 United States Standards Compliance _______________________ 13 1.11 Additional Protection_____________________________________ 13...
Page 540 2.4.7 RESET push-button ________________________________________ 26 2.4.8 Indicators ________________________________________________ 27 Specifications ___________________________________________28 3. Installation __________________________________________ 29 Overview _______________________________________________29 Sensors installation ______________________________________29 3.2.1 Use in the conveyor mode __________________________________ 29 Two-direction muting using 2 sensors ________________________________ 29 Two-direction muting using 4 sensors ________________________________ 32 One-way muting using 4 sensors_____________________________________ 34 One-way muting using 2 sensors_____________________________________ 37 3.2.2...
Page 541 4.8.4 OSDs STATUS & RESTART STATUS outputs (terminals 5, 6 & 7) _ 71 Wiring diagrams_________________________________________ 72 4.9.1 Conveyor applications _____________________________________ 74 Two-direction muting using two sensors ______________________________ 74 Two-direction muting using four sensors ______________________________ 76 One-way muting using four sensors __________________________________ 77 One-way muting using two sensors __________________________________ 78 4.9.2 Press applications _________________________________________ 79...
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Page 543 1. Important Information 1.1 Overview Thank you for purchasing this Honeywell safety product. This manual contains description, operation, installation, electrical connections, maintenance and troubleshooting information related to the FF-SRM Series muting module. 1.2 Organization of Installation Manual This installation manual has the following sections: •...
Page 544 The failure shall be detectable by a simple test, or indicated by the control system.” Honeywell has developed a self-checking technique that combines reliability with safety. The FF-SRM Series muting module functions with dual channel redundancy and positive self-check monitoring.
Page 545 An EC declaration of conformity will be found at the back of this manual. 1.8 European Standards Compliance • The Honeywell safety light curtains combined with the FF-SRM Series muting module comply with the following European standards : Regulation Title...
Page 546 • Installation and use of the FF-SRM muting module combined with a Honeywell safety ligth curtain must comply with the following applicable European standards (non complete list) : Regulation Title EN 292 Safety of Machinery - Basic concepts, general principles for design...
Page 547 The function to restart can only be initiated by means of a control designed for this purpose. 1.10 United States Standards Compliance • Installation and use of the FF-SRM muting module combined with a Honeywell safety ligth curtain must comply with the following applicable American standards : US Standards Title ANSI B11.1...
Page 548 EN 954 - 1 Safety of Machinery - Safety related parts of control system Other Honeywell FF-SR Series safety control modules may be used in addition to the FF-SRM muting module in the interface between protective safety equipment and machine control circuitry.
Page 549 EN 954 -1European standard for category 4 protective devices : any failure is immediately detected and prevents any muting sequence from being activated. Connected with any of the ESPE from the Honeywell range, the FF-SRM module reliably controls muting sequences.
Page 550 2.3 Approval and rating plates Figure 2.1 Approval and Rating plate FF - SRM MUTING INTERFACE (F) 38240 Meylan Type N˚ Response time IP / NEMA + Inputs POWER Imax OSD - SSD +24V OUTPUT +24V OUTPUT without outputs max. Muting lamp Made in France Tested by...
Page 551 Only the packaging and the documentation of FF-SRM Series product carry the CE mark; the CE declaration of conformity is at the back of this manual Institut National de Recherche et de Sécurité (French body notified INRS for the CE certification of Electrosensitive protective Equipment) The Canadian Standard Association has been accredited as a cCSAus Nationally Recognized Testing Laboratory (NRTL) by the US...
Page 552 MAXIMUM MUTING SEQUENCE DURATION • The duration of the muting sequence is voluntarily limited to avoid the permanent mute of the protective equipment. The actuation of the 2 start muting sensors SMs initiates a timing, and if this timing ends before the information delivered by the 2 end muting sensors EMs are issued, then the muting sequence is interrupted and the OSDs outputs of the muting module remains permanently open.
Page 553 TIMING CONDITIONS • The 8 ms minimum time difference between the two SMs inputs guarantees the detection of a permanent short circuits of one of the SMs inputs. Physically, the 2 sensors must be separated so than someone cannot actuate both of them. •...
Page 554 SENSOR FAILURE • If a sensor SM fails, the muting sequence is not allowed. In this case the muting lamp remains permanently off (refer to chapter 4.8.3 Muting lamp output). • After clearing the detection field, the muting module can be restarted either by pressing the restart push-button in the press mode or by using the override function in the conveyor mode.
Page 555 Corresponding muting durations ∆max Selection of Position of switches maximum timing tmax. ST3-1 ST3-2 Press Mode Conveyor Mode 60 mn 60 mn 4 mn 8 mn 2 mn 4 mn 1 s* 1 mn 2 mn (*) : settings factory settings COINCIDENCE TIMING BETWEEN SMs SENSORS AND MUTING DURATION •...
Page 556 Figure 2.6 : EM inputs timing diagram Hydraulic press Mechanical press * Conveyor end muting sensors end muting sensors protective equipment OSSDs muting OSDs module Muting in Muting Muting in Muting Muting progress stopped Muting progress stopped stopped progress ∆t = 40 ∆t = 40 ms ∆t = 40 ms (*) : EM1 and EM2 inputs are connected to sensors SM1 and SM2 for mechanical...
Page 557 2.4.4 Override function The override function is mainly used when the muting module is used in the conveyor mode. The override function allows the evacuation of an object if it accidentally remains in the detection field of the protective equipment after a muting sequence.
Page 558 Figure 2.7 : Override function timing diagram 8 ms < t < 1s 8 ms < t < 1s 100 ms 100 ms Override P/B1 push-button Override P/B2 push-button protective OSSDs equipment muting module Manual Protection muting Protection The override function is allowed : - if the OSSDs outputs of the protective equipment are open and an object is inside the protection field, - if the contacts of the push-buttons are closed within the preset time frame.
Page 559 MUTING SEQUENCE DURATION • If the allowed timing for the muting sequence is exceeded, clear the detection field of the protective equipment before restarting the module. • In the conveyor mode, use the override function to clear the detection field (see chapter 2.4.2 Override function).
Page 560 2.4.6 Guard-only mode The muting function can be disactivated at any time and the muting module then operates in the guard-only mode. In the guard-only mode, the module does not take into account signals delivered by the auxiliary sensors SM and EM, and the unexpected intrusion of an object or a person in the protection field stops the dangerous movement of the machine.
Page 561 2.4.8 Indicators LEDs status indicators Module status Indicators status Yellow white green RESTART MUTING OSDs STATUS Either the module is not powered, or internal fuses are blown, or the LEDs status indicators are failing. Check the presence of the 24Vdc voltage supply between terminals 1 and 2, or reset the module with the RESET push-button to check correct operation of the LEDs indicators (see chapter 2.4.7 Reset push button)
Page 562 2.5 Specifications Supply voltage 24 Vdc +/-15% Power +24V : 6W for the module and all inputs POWER consumptions +24V OUTPUT : 6W to 60W for the module and all outputs Response time 5 ms Operarting 0 to 55 °C temperature Relative Humidity 25 to 75 %...
Page 563 3. Installation 3.1 Overview This chapter contains information about possible applications and properly installing muting sensors. 3.2 Sensors installation 3.2.1 Use in the conveyor mode The conveyor mode can be used on machines automatically fed by a conveyor belt. On such machines, the muting module FF-SRM can be used to mute the light curtain while parts are conveyed through the light curtain detection field, and to allow automatic loading without causing the immediate stoppage of the machine.
Page 564 IMPROPER INSTALLATION • The interruption of the beams SM1 & SM2 starts the muting sequence, but the electrical connections must be made in such a way that the release of the protective equipment beams stops the muting sequence (refer to the figure 4.18 of the chapter 4.9.1 Conveyor applications).
Page 565 Figure 3.1 : Two-direction muting on a conveyor (using two photoelectric controls) < ∆ max. 8 ms < t < tmax < 6 s max. OSSDs ESPE Muting lamp OSDs MUTING muting A : distance between SM1 actuation and SM2 module actuation, t = A/V...
Page 566 TIMING CONDITIONS • The 8 ms minimum time difference between the two SMs inputs guarantees the detection of a permanent short circuits of any of the SMs inputs. Physically, the 2 sensors must be separated so than someone cannot actuate both of them. •...
Page 567 ADDITIONAL PROTECTIONS Additional hard guardings must be designed and installed in such a way that people cannot enter the dangerous area without being detected by the protective equipment. Particularly, a person following parts vehiculed towards the dangerous zone shall be detected when interrupting the safety light curtain detection field. Failure to comply with these instructions could result in death or serious injury.
Page 568 FACTORY SETTINGS • The muting module is set in the conveyor mode on delivery. • The maximum timing tmax allowed between SM sensors is set to 1 s on delivery. It can be modified to the following values : 2 s, 4 s, or 8 s. •...
Page 569 IMPROPER INSTALLATION • The distance between sensors SM1 & SM2 shall not allow a person to actuate both sensors within the preset time frame. • Both beams must be interrupted within a preset time frame 8 ms < t < tmax. The setting of the timing tmax also sets the muting maximum duration ∆max : select the tmax timing corresponding to the shortest muting duration ∆max enabling the object transfer (refer to chapter 2.4.2 SM inputs).
Page 570 Figure 3.3 : One-way muting on a conveyor (using four sensors) < ∆ max. 8 ms < t < tmax < 6 s max. OSSDs ESPE Mechanical guarding Muting lamp with : OSDs A : distance between SM1 and SM2, t = A/V muting MUTING...
Page 571 TIMING CONDITIONS • The 8 ms minimum time difference between the two SMs inputs guarantees the detection of a permanent short circuits of one or both of the SMs inputs. Physically, the 2 sensors must be slightly apart. • If a new transition of a sensor SM occurs during a muting sequence, the muting sequence is immediately stopped to avoid the permanent muting of the safety function.
Page 572 INCORRECT INSTALLATION The distances between sensors SM1 & SM2 and the safety light curtain shall be calculated taking into account the size of the object which must be detected : the object must interrupt the safety light curtain detection beams, before releasing both sensors SMs.
Page 573 TIMING CONDITIONS • The 8 ms minimum time difference between the two SMs inputs guarantees the detection of a permanent short circuits of one of the SMs inputs. Physically, the 2 sensors must be slightly apart. • If a new transition of a sensor SM occurs during a muting sequence, the muting sequence is immediately stopped to avoid the permanent muting of the safety function.
Page 574 Mechanical presses In this example, two limit switches SM1 & SM2 are used to start and stop a muting sequence (on a different machine, the sensors could also be photoelectric controls, ultrasonic sensors or inductive proximity sensors). Correct operation of these sensors is monitored by the muting module.
Page 575 Figure 3.5 : Muting of a safety light curtain on a mechanical press closing stroke closing stroke opening stroke opening stroke Muting maintained Protection Muting starting Muting in progress Muting interrupted Protection (SM1&SM2 activated) (SM1&SM2 activated) (SM1 activated) (SM1&SM2 activated) (SM1 released) (SM1&SM2 released) t <...
Page 576 FACTORY SETTINGS • The muting module is set in the conveyor mode on delivery. • Refer to chapter 2.4.1 Selection of the appropriate mode, to select the press mode. • The maximum timing tmax allowed between SM sensors is set to 1 second on delivery.
Page 577 INCORRECT INSTALLATION • Both SMs sensors should detect the presence of the tool when it reaches the botton dead center of the press to start a muting sequence. The second sensor SM2 effectively starts the muting sequence. If the first sensor SM1 is released before the tool reaches the bottom dead center, the re-activation of this sensor during the opening stroke stops the muting sequence, and the intrusion of an object inside the safety light curtain detection field stops the press (see figure 3.9).
Page 578 Figure 3.8 : Muting of a safety light curtain on a hydraulic press opening stroke closing stroke opening stroke closing stroke Protection Muting starting Muting in progress Muting interrupted Protection Protection (SM1 activated) (SM1&SM2 activated) (SM2 released) (EM1 activated) (EM1&EM2 activated) (EM1 activated) BDC (Bottom Dead Center) t <...
Page 579 FACTORY SETTINGS • The muting module is set in the conveyor mode on delivery. • Refer to chapter 2.4.1 Selection of the appropriate mode, to select the press mode. • The maximum timing tmax allowed between SM sensors is set to 1 seconde on delivery.
Page 580 3.3 Dimensions Figure 3.10 : Dimensions drawing (in mm/in.) Mounting Omega rail DIN EN 50 022-35 (35 x 15 mm / 1.38 x 0.59 in. Cross sectional area of wires size) 2 ∅1.5 mm² (or AWG 16) wires per screw terminal Use of crimp type sockets is recommended.
Page 581 4. Electrical Connections 4.1 Overview This chapter contains information about electrical installation and wiring IMPROPER INSTALLATION Strictly adhere to all electrical connection instructions. Failure to comply with these instructions could result in death or serious injury. 4.2 Wiring diagram Figure 4.1 : FF-SRM module inputs and outputs Power supply source for outputs (chapter 4.2) Power supply source for the module and inputs (chapter 4.2.)
Page 582 PROTECTIONS All outputs are protected against overload, short-circuits and reversed polarity with following exceptions : • The test output is not protected against overloads and short circuits. Overloads and short-circuits may damage this output, however the module will still operate correctly provided the detection field of the protective equipment is interrupted after power up (see chapter 4.5.2 Test output).
Page 583 Figure 4.2 : Protective equipment with a 24 Vdc power supply voltage 0.5A 2.5A max FF-SRM OUTPUT ESPE POWER +24V outputs Figure 4.3 : Protective equipment with a power supply voltage different than 24 Vdc +24Vdc 0.5A 2.5A max FF-SRM OUTPUT ESPE POWER...
Page 584 4.4 Mode selection, Guard Only-Muting The guard-only mode is selected when the terminal 3 (GUARD ONLY-MUTING) is connected to the terminal 1 (+24 V POWER). If no connection is set between these 2 terminals, the muting mode is selected. Use of a standard switch is recommended to select the muting or the guard-only mode, for applications where goods can be alternately loaded manually or automatically.
Page 585 − modular light curtains FF-SCAN series, − single safety beam and access control systems FF-SPS4 series (with test input). − safety mat FF-SM series, − laser scanner FF-SE (needs a special interface, please consult Honeywell). TEST SEQUENCE AT POWER UP / SETTING ON DELIVERY •...
Page 586 TIMING CONDITIONS • The switching of both ESPE contacts must occur within a 30 ms window time, which is controlled through the two OSSD1 & OSSD2 inputs at power up and after each protective beam interruption beyond muting sequences. • If this condition is not satisfied, the outputs OSD1, OSD2 and SSD switch off and remain permanently open (see chapter 4.7.3).
Page 587 Figure 4.6 : Connection of the protective equipment outputs The following reversed connection is recommended for a better failure resistance : +24Vdc +24Vdc 0.5A 0.5A OSSD1 OSSD2 +24V +24V POWE POWER OSSD1 FF-SRM OSSD Features OSSD1 & OSSD2 inputs Type voltage free and without reference potential Consumption 30 mA/24 Vdc...
Page 588 PROTECTIONS The test output is not protected against overloads and short circuits. Overloads and short- circuits may damage this output, however the module will still operate correctly provided the detection field of the protective equipment is interrupted after power up. REVERSED POLARITY This output is protected against reversed polarity, but the module cannot detect a reversed polarity on the test input of the protective equipment.
Page 589 On delivery, the muting module provides a normally closed contact between terminals 28 and 29. Most of Honeywell protective equipment need a normally closed contact on their test input with the exception of the FF-SCAN, FF-LS and FF-SPS4 modular light curtains which needs a normally open contact.
Page 590 4.6 Connection of sensors SM and EM 4.6.1 SM1 & SM2 inputs (terminals 9-10 & 23-24) The SM1 and SM2 sensors outputs connected on module terminals 9-10 and 23-24 must be open when the object is absent. TIMING CONDITIONS • The SM sensors outputs must switch within a specific time frame.
Page 591 Figure 4.9 : Connection of the SMs sensors The following reversed connection is recommended for a better failure resistance +24Vdc sensors with static outputs +24Vdc sensors with relay outputs 0.5A PNP SM1 0.5A FF-SRM FF-SRM 4.6.2 EM1 & EM2 inputs (terminals 11-12 & 21-22) The EM1 and EM2 sensors outputs connected to the module terminals 11-12 and 21-22 must be closed if no object is detected.
Page 592 FUSES PROTECTION The EM1 and EM2 inputs must be protected by an external 0.5A fuse connected on terminal 1 (+24 V POWER). DETECTED FAILURES The following failures are detected and prevent a muting sequence from starting : absence of one or both EMs sensors, permanent short-circuit on one of the EM inputs. Features EM1 &...
Page 593 4.7 Connection to the machine control circuitry 4.7.1 OSD1 and OSD2 outputs (terminals 8 & 25) Fail-safe static outputs OSD1 and OSD2 are switched simultaneously. An internal permanent self-check (monitoring) verifies that both static outputs always have the same status. If one of the two outputs remains accidentally closed, the remaining output would no longer be able to close.
Page 594 FUSES PROTECTION • The OSD1 and OSD2 outputs must be protected by an external 2.5A max. fuse connected on terminal 32 (+24 V OUTPUT). • In case of accidental overload, press the RESET push-button located on the front cover of the module and restart the module. •...
Page 595 Figure 4.11 : Connection of the FSD’s onto the module Wiring diagram Connection of the « +24V OUTPUT » to the power supply is necessary to be able to use the OSDs outputs : +24Vdc 2.5A K1 * +24V OSD1 OUTPUT Machine control...
Page 596 4.7.2 FSDs monitoring loop (terminals 26-27) The FSDs monitoring loop is provided by the RESTART input. (see chapter 4.8.2). The Normally Closed contacts of the two FSDs relays K1 and K2 or FF-SRE extension module must be connected in series between terminals 26-27 to check correct operation of the FSDs each time the OSDs outputs switch.
Page 597 4.7.3 SSD output and SSD MONITOR input (terminals 30 & 31) The SSD output is a Normally Closed static output which switches off if a failure is detected (internal failure or wiring error). The opening of the SSD output causes the opening of the OSDs outputs.
Page 598 Machine shutdown The SSD static output must be connected to a relay with guided contact K3 (called “ Secondary Switching Device ” - SSD) to be used in the machine stopping circuitry. Correct operation of the SSD output is tested at each power on through the “ SSD MONITOR ”...
Page 599 Features SSD output Type static DC (NO contact) Switching capacity 0.5 A / 24Vdc Voltage drop < 1.5 Vdc Protections galvanic insulation : 500 Vdc, short- circuits, overloads Features SSD MONITOR input Type voltage free and without reference potential Consumption 10 mA/24 Vdc Low level 2 mA max.
Page 600 Figure 4.14 : Use of the SSD output for failure alarm : +24Vdc 2.5A Lamp indicator +24V Monitoring OUTPU FF-SRM 4.8 Connection of man/machine interfaces 4.8.1 Inputs for push-buttons P/B1 & P/B2 (terminals 15-16 & 17-18) The Normally Open contacts of two push-buttons P/B1 and P/B2 must be connected to terminals 15-16 and 17-18.
Page 601 DETECTED FAILURES The following failures are detected and prevent a muting sequence from starting : absence of one push-button, permanent short-circuit on one of the P/B inputs, connection of a single push-button on both P/B inputs. FUSES PROTECTION The P/B1 and P/B2 inputs must be protected by an external 0.5A fuse connected on terminal 1 (+24 V POWER).
Page 602 4.8.2 RESTART input (terminals 26-27) The Normally Open contact of a restart push-button must be connected in series with the Normally Closed contacts of the FSDs relays. The use of a key switch is recommended to avoid unexpected restart during maintenance operations for example (the maintenance personnal shall keep the key with him during the intervention).
Page 603 Wiring diagram Connection of the restart push-button : Figure 4.16 : +24Vdc 2.5A max. P/B3 K1 * +24V OSD1 OUTPUT RESTART OSD2 FF-SRM Machine control K2 * circuitry (*) : protect the FSDs relay coils with a varistor 4.8.3 MUTING LAMP output (terminal 4) The IEC/EN 61496-1 norm makes mandatory the use of a white lamp which indicates to the operators that a muting sequence is being performed, and that the protective equipment is inactive.
Page 604 MUTING LAMP SPECIFICATIONS • According to the IEC/EN 61496-1 norm, the lighting surface of the muting lamp must be greater or equal to 1 cm and its brightness must be 200 cd/m as a minimum. It must be seen from anywhere around the machine. •...
Page 605 Figure 4.17 : Connection of the muting lamp The “ +24V OUTPUT ” input must be connected to the +24Vdc to supply the external muting lamp +24Vdc 2.5A +24V MUTING OUTPUT LAMP FF-SRM muting lamp 4.8.4 OSDs STATUS & RESTART STATUS outputs (terminals 5, 6 & 7) The OSDs STATUS and RESTART STATUS outputs provide the same information as the LEDs indicators located on the front cover of the module.
Page 606 Features OSDs STATUS & RESTART STATUS outputs Type static DC Switching capacity 100 mA/24 Vdc Protections galvanic insulation : 500 Vdc Figure 4.18 : Connection of the external status lamps +24Vdc 2.5A +24V FF-SRM OUTPUT Restarts OSDs Status status 4.9 Wiring diagrams The wiring diagrams on the next paragraphs illustrate the electrical connection of the FF-SRM muting module for the examples described in chapter 3.
Page 607 IMPROPER EXTERNAL SAFETY RELAYS PERFORMANCE • Use three independent stop circuit safety relays K1, K2 and K3 with mechanically linked contacts (such as GE CR120 BP Machine Tool Relay or Telemecanique CA3- KN31BD3 or CA3-DN31BD relay) that prevent contact overlapping in the event of a welded contact.
Page 608 On delivery, the muting module provides a normally closed test contact between terminals 28 and 29. All the Honeywell protective equipment need a normally closed contact on their test input with the exception of the FF-SCAN, the FF-LS and the FF-SPS4 which need a normally open contact.
Page 609 OSD 1 OUTPUT MONITOR SM 1 EM 1 OSSD 1 P/B 1 OSDs RESTART MUTING FF - SRM Single channel STATUS Honeywell RESET machine control circuit GUARD OSDs OSSD 2 P/B 2 POWER SM 2 EM 2 Phase ONLY - MUTIN...
Page 610 MONITOR TEST RESTART OSD 1 SM 1 EM 1 OSSD 1 P/B 1 OSDs RESTART MUTING FF - SRM STATUS Honeywell Single channel RESET machine control circuit GUARD OSDs OSSD 2 P/B 2 POWER SM 2 EM 2 Phase STATUS...
Page 611 MONITOR RESTART SM 1 EM 1 OSSD 1 P/B 1 OSDs RESTART MUTING RESE FF - SRM Single channel STATUS Honeywell machine control circuit GUARD OSDs POWER SM 2 EM 2 OSSD 2 P/B 2 Phase STATUS ONLY - RESTAR...
Page 612 IMPROPER CONNECTION OF LOAD For safety reasons, the loads must be connected connected between terminals 2-8 and between terminals 2-25 . Failure to comply with these instructions could result in death or serious injury. One-way muting using two sensors IMPROPER INSTALLATION For sensors installation, strictly adhere to instructions given in chapter 3.2.1 Use in the conveyor mode.
Page 613 On delivery, the muting module provides a normally closed test contact between terminals 28 and 29. All the Honeywell protective equipment need a normally closed contact on their test input with the exception of the FF-SCAN, the FF-LS and the FF-SPS4 which need a normally open contact.
Page 614 0.1s < t < 1s Single channel SM 1 EM 1 OSSD 1 P/B 1 OSDs machine control circuit RESTART MUTING FF - SRM STATUS Honeywell RESET Phase GUARD OSDs POWER SM 2 EM 2 OSSD 2 P/B 2 (DC+) Press...
Page 615 IMPROPER CONNECTION OF LOAD For safety reasons, the loads must be connected connected between terminals 2-8 and between terminals 2-25 . Failure to comply with these instructions could result in death or serious injury. MANUAL RESTART • The restart contact can be provided by the press cycle start command. •...
Page 616 0.1s < t < 1s Single channel SM 1 EM 1 OSSD 1 P/B 1 OSDs machine control circuit RESTART MUTING FF - SRM STATUS RESET Honeywell Phase OSDs GUARD POWER SM 2 EM 2 OSSD 2 P/B 2 (DC+) Press ONLY - STATUS...
Page 617 0.1s < t < 1s Single channel SM 1 EM 1 OSSD 1 P/B 1 OSDs machine control circuit RESTART MUTING STATUS FF - SRM Honeywell RESET Phase GUARD OSDs POWER SM 2 EM 2 OSSD 2 P/B 2 (DC+) Press...
Page 618 0.1s < t < 1s Single channel SM 1 EM 1 OSSD 1 P/B 1 OSDs machine control circuit RESTART MUTING STATUS FF - SRM Honeywell RESET Phase GUARD OSDs POWER SM 2 EM 2 OSSD 2 P/B 2 (DC+) Press...
Page 619 IMPROPER CONNECTION OF LOAD For safety reasons, the loads must be connected between terminals 2-8 and between terminals 2-25 . Failure to comply with these instructions could result in death or serious injury. MANUAL RESTART • The restart contact can be provided by the press cycle start command. •...
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Page 621 5. Troubleshooting 5.1 Overview This chapter contains troubleshooting instructions. 5.2 Troubleshooting Chart Figure 5.1 :Unwanted conditions beyond a muting sequence UNWANTED CONDITIONS BEYOND A MUTING SEQUENCE at power up after a reset - check the connection of the ESPE outputs (OSSDs) to the module inputs (see chapter 4.5.1) - check the connection of the test between the ESPE and the module (see chapter 4.5.2.) - check the connection of the SSD and its monitoring loop SSD MONITOR (see chapter 4.7.3.) - check the correct operation of the SSD and OSDs outputs (see chapters 4.7.1.
Page 622 Figure 5.2 :Unwanted conditions during a muting sequence UNWANTED CONDITIONS The unwanted condition occurs at the begining of the muting DURING A sequence : MUTING - Check the selected mode (seechapter 2.4.1.) SEQUENCE - Check the connection of the GUARD ONLY - MUTING input (see chapter 4.4.) - Check the connection of the SMs sensors (seechapters 2.4.2.
Page 623 POWER SECTION SWITCH selector switch (2 fixed positions) Télémécanique XB2-BD21 with additional contact blocks (1) Refer to Honeywell Industrial Safety Products catalog C : Conveyor / P : Press (2) Refer to the following catalogues : Honeywell photoelectric controls catalog...
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Page 625 7. Warranty Information 7.1 Warranty and Remedy Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during that period of coverage, Honeywell will repair or replace without charge those items it finds defective.
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Page 627 8. CE Declaration of Conformity 107004-15 EN FR26 ROW 0899 Printed in France...
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Page 629 Index additional protection,13 Hard guards,14 reset push-button,26 application assistance,91 RESTART input,68 Approvals,10 RESTART STATUS,71 LEDs status indicators,27 Components list,89 selection of modes,17 Connection of sensors,56 FACTORY SETTINGS,74 Connection of the SM1 & SM2 inputs,56 electrosensitive protective SSD MONITOR input,63 Machine shutdown,64 equipment,51 SSD output,63 manual restart of the...
Page 630 Servicing: Honeywell provides a European Service on this product through the following offices. Offices: Components Divisions Austria Poland Brasil Japan Honeywell Austria GmbH Honeywell Sp.z.o.o. Honeywell Ltd Honeywell do Brasil & CIA Tel: (43) 1 727 80-0 Tel: (48) 22 606 0900...
Page 631 0217353 Installation Instructions for the ISSUE 1 FF-SR05936 PK 107010-01 Standstill Monitor Module IMPROPER INSTALLATION • Consult with US and/or European safety agencies and their requirements when designing a machine control, interface and all control elements that affect safety. • Strictly adhere to all installation instructions.
Page 632 FF-SR05936 Series PK 107010-01 ISSUE 1 SPECIFICATIONS Input Nominal voltage 120 VAC (-15%, +10%), 230 VAC (-20%, +10%), 24 VDC (-20%, +10%) Nominal consumption 120 or 230 VAC: 4 VA; 24 VDC: 2.5 W Nominal frequency 50 to 60 Hz Measuring input protection 690 VAC Engaging voltage...
Page 633 Follow the horizontal line from the value (vertical axis) control system.” equal to the current inside the safety module contacts Honeywell uses self-checking techniques which combine and note intersection of the appropriate curve. reliability with safety. This means that a faulty component in...
Page 634 FF-SR05936 Series PK 107010-01 ISSUE 1 ELECTRICAL INSTALLATION FIG 7. FUNCTIONAL DIAGRAM ELECTRICAL SHOCK Remove power from FF-SR Series control modules and machine during installation. Failure to comply with these instructions could result in death or serious injury. Multiple wiring configurations are possible for the SR05936 single channel standstill monitor safety module.
Page 635 FF-SR05936 Series PK 107010-01 ISSUE 1 APPLICATION WARNINGS IMPROPER TIME DELAY USE • Always use stand still monitor module connected to non safety related machine operation and use safety control modules as e-stop, door, two-hand control to immediately stop dangerous motion. CONTACT WELDING •...
Page 636 FF-SR05936 Series PK 107010-01 ISSUE 1 APPLICATION EXAMPLE Fuse Honeywell Fuses GKR/GKL Sw2-21 Sw2-13 Sw1-21 Sw1-13 Term4 Solenoid Key Operated Safety Interlock Switch Sol. Sw2-22 Sw2-14 Sw1-22 Sw1-14 Term5 Door Start Motor Opening push-button Emergency Unlock Stop Door 3 Ph.
Page 637 FF-SR05936 Series PK 107010-01 ISSUE 1 FF-SR05936 TROUBLESHOOTING FLOW DIAGRAM Machine Down Apply power to FF-SR0 between A1/A2. Is A1/A2 illuminated? Is power to A1/ Apply correct power; replace A2 within safety module if necessary. specifications? Cable is broken between FF-SR0 and motor or reverse Is continuity Machine...
Page 638 PK 107010-01 ISSUE 1 ARRANTY AND REMEDY ORDER GUIDE Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during the period of...
Page 639 FF-SR25980 Two-hand Safety Module Installation Instructions (pending) IMPROPER INSTALLATION • Consult with US and/or European safety agencies and their requirements when designing a machine control, interface and all control elements that affect safety. • Strictly adhere to all installation instructions. Failure to comply with these instructions could result in death or serious injury.
Page 640 SPECIFICATIONS Input Nominal voltage 120 VAC (-15%, +10%), 230 VAC (-20%, +10%), 24 VDC (-10%, +10%) Nominal consumption 120, 230 VAC: 4 VA; 24 VDC: 2.5 W Nominal frequency 50 to 60 Hz Nominal voltage at S13/S23 24 VDC / 0 VDC (provided by control module) Nominal input current between S13/S14 35 mA (control line length must not exceed 30 m (98 ft) and must be routed and S23/S24...
Page 641 To use this curve, do the Honeywell uses self-checking techniques that combine following: reliability with safety. This means that a faulty component...
Page 642 FF-SR25980 Two- hand safety Module. If multiple safety contacts are used in parallel with one load, the maximum admissible current Honeywell FF-SR25980 can be increased. 107011-10 EN FR26 GLO 0499 Printed in Germany...
Page 643 APPLICATION WARNINGS IMPROPER INPUT CONNECTIONS • To ensure the proper operation of the FF-SR25980, always connect each two-hand safety switch output to the input channels of the two-hand safety module. IMPROPER HAND SWITCHES USE • Always use safety hand switches designed for a two hand control solution. •...
Page 644 APPLICATION EXAMPLES TWO-HAND CONTROL (WITHOUT EXTERNAL CONTACTORS) FUNCTIONAL DESCRIPTION After releasing one of the two external hand switch contacts Sa or Sb (as illustrated above), the two internal safety relays K1 and K2 will de-energize. The normally open safety outputs 13/14 and 23/24 will open and relay the stop condition to the machine control circuitry.
Page 645 FF-SR25980 TROUBLESHOOTING FLOW DIAGRAM Machine Down Apply correct power; Is power to A1/ replace safety module if necessary. A2 within specifications? Check continuity between Y1/ Y2 for a closed condition; replace external final switching device(s), if necessary. Problem Machine resolved? Working Check continuity...
Page 646 Contact your local sales office for warranty information. If warranted goods are Voltage : returned to Honeywell during the period of coverage, 2 = 24VDC Honeywell will repair or replace without charge those E = 120 VAC G = 230 VAC items it finds defective.
Page 647 0217355 Installation Instructions for the Issue 1 FF-SRD5985 PK 107013-01 Safety Door Monitor Module (pending) IMPROPER INSTALLATION • Consult with US and/or European safety agencies and their requirements when designing a machine control, interface and all control elements that affect safety. •...
Page 648 FF-SRD5985 Series PK 107013-01 ISSUE 1 SPECIFICATIONS Input Nominal voltage 120 VAC (-15%, +10%), 230 VAC (-20%, +10%), 24 VDC (-10%, +20%) Nominal consumption 120 VAC, 230 VAC: 4 VA; 24 VDC: 2.5 W Nominal frequency 50 to 60 Hz Control contacts Two NO contacts Nominal voltage at S13/S23...
Page 649 To use this curve, do the following: Honeywell uses self-checking techniques that combine Follow the horizontal line from the value (vertical axis) reliability with safety. This means that a faulty component in...
Page 650 FF-SRD5985 Safety FIG 8. MODULE FRONT PANEL door monitor module. If multiple safety contacts are used in parallel with one load, the maximum admissible current can be increased. Honeywell FF-SRD5985 PK 107013-01-EN FR26 GLO 398 Printed in Germany...
Page 651 FF-SRD5985 Series PK107013-01 ISSUE 1 APPLICATION WARNINGS IMPROPER INPUT CONNECTIONS • To ensure the proper operation of the FF-SRD5985, always connect the two safety device outputs to the input channels of the safety door monitor module. IMPROPER AUTOMATIC RESTART MODE •...
Page 652 FF-SRD5985 Series PK 107013-01 ISSUE 1 APPLICATION EXAMPLES TWO-CHANNEL SAFETY DOOR MONITORING (WITHOUT EXTERNAL CONTACTORS) FF-SRD5985 FUNCTIONAL DESCRIPTION: After opening the door, the two external safety switch contacts Sa and Sb will open (as illustrated above) and the two internal safety relays K1 and K2 will de-energize. The normally open safety outputs 13/14 and 23/24 will open relaying the stop condition to the machine control circuitry.
Page 653 FF-SRD5985 Series PK107013-01 ISSUE 1 FF-SRD5985 TROUBLESHOOTING FLOW DIAGRAM Machine Down Apply correct power; Is power to A1/ replace safety module if A2 within necessary. specifications? Check continuity between Y1/ Y2 for a closed condition; replace external final switching device(s), if necessary. Problem Machine resolved?
Page 654 PK 107013-01 ISSUE 1 WARRANTY AND REMEDY ORDER GUIDE Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your FF-SRD5985 local sales office for warranty information. If warranted goods are returned to Honeywell during the period of...
Page 655 (safety light curtain, etc.). This product has two safety relays with positive-guided contacts to ensure redundancy. As with other Honeywell DIRECTIVES COMPLIANCE safety control modules, this device allows high current Machine Directive 89/392 EEC capabilities.
Page 656 SPECIFICATIONS Input Nominal voltage 120 (-15%, +10%), 230 VAC (-20%, +10%), 24 VDC (-10%, +20%) Nominal consumption 24 VDC: 2.8 W; 230 VAC: 5 VA Nominal frequency 50 to 60 Hz Output Contacts 7 NO, 1 NC contacts Contact type Safety relay, positive-guided Response time 15 ms...
Page 657 The failure shall be detectable by a simple test, or indicated by the control system.” Honeywell has developed new patented self-checking techniques which combine reliability with safety. The FF-SR Series safety control modules function with dual channel Rail redundancy.
Page 658 ELECTRICAL INSTALLATION FUNCTIONAL DESCRIPTION This module receives two safety inputs between A1/A2 and A3/A4 from a connected safety device. Immediately, the normally open safety contacts (13…73/14…74) will ELECTRICAL SHOCK close and the normally closed safety contacts (81/82) will Remove power from FF-SR Series control modules and open.
Page 659 • Always connect the normally closed contact of the extension module (81/82) to the external loop monitoring circuit of the Honeywell safety control modules (except FF-SR05936 and FF-SRT Series) or any other safety device that has monitoring loop capability. This configuration will ensure that the two safety relays in the extension module are monitored and operate correctly.
Page 660 EMERGENCY STOP MODULE FF-SRS5935 (RECOMMANDED INTERFACE) Fuse L1 (+) Dual output of safety switching devices (OSSD) OSSD1 OSSD2 Emergency Stop push-button Honeywell Honeywell FF-SRS5935 FF-SRE3081 Power Internal Switches 1 No and 1 NC additional 5 NO additional Safety Safety Contacts...
Page 661 FIG 10. ONE CHANNEL CONNECTION OF AN EXTENSION MODULE FF-SRE3081 TO AN EMERGENCY STOP MODULE FF-SRS5935 Fuse L1 (+) Dual output of safety switching devices (OSSD) OSSD1 OSSD2 Emergency Stop push-button Honeywell Honeywell FF-SRS5935 FF-SRE3081 Power Internal Switches 5 NO additional 2 NO and 1 NC safety contacts additional safety contacts...
Page 662 FF-SRE3081 troubleshooting flow diagram Machine Down, Activate Restart circuitry Damaged Are the contacts. Ensure outputs contacts Is K1 AND K2 maximum load is 13/14, ..., 73/74 LEDs ON? within closed? specification. Replace module. Is K1 AND K2 LEDs OFF? Is the problem Machine resolved? Working...
Page 663 WARRANTY AND REMEDY ORDER GUIDE Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. FF-SRE3081q Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during the Voltage :...
Page 664 FF-SRS5924 Single Channel Emergency Stop Module Instructions for use (pending) IMPROPER INSTALLATION • Consult with US and/or European safety agencies and their requirements when designing a machine control, interface and all control elements that affect safety. • Strictly adhere to all installation instructions. Failure to comply with these instructions could result in death or serious injury.
Page 665 SPECIFICATIONS Input Nominal voltage 24 VDC (-10%, +10%) Nominal consumption 1.2 W Output Contact complement Three NO contacts, one NC contact Contact type Safety relay, positive-guided Response time Opening in supply circuit (A1(+)/A2(-)): 35ms Manual/automatic START function: 100ms Start time Switching Capability Power factor = 1 with resistive load 10 mA to 4 A...
Page 666 FIG 3. QUADRATIC TOTAL CURRENT LIMIT FIG 5. INSTALLATION DIAGRAM Limit curve FIG 6. REMOVABLE TERMINAL BLOCKS T(°F) Ambient temperature Figure 3. displays the maximal recommended external temperature versus the total load of all the safety module contacts. To use this curve, do the Removable Terminal Block following:...
Page 667 ELECTRICAL INSTALLATION (continued) LED INDICATORS Multiple wiring configurations are possible for the The FF-SRS5924 module has two green LED status FF-SRS5924 Emergency stop module. General indicators (Power, K1/K2) as illustrated below. guidelines are provided because there are various The Power LED indicates power is applied to the safety ways to interface the module to machine control control module.
Page 668 APPLICATION WARNINGS IMPROPER INPUT CONNECTIONS • Because the FF-SRS5924 is a single channel device and relies on a single safety input, avoid any short circuit possibilities on this channel. Precautions include using conduit and protecting the terminal strips inside the machine cabinets. •...
Page 669 24 Vdc (+) Fuse Fuses Emergency Start stop Honeywell FF-SRS 5924 Machine Control FUNCTIONAL DESCRIPTION After activation of the Emergency-stop push button, the K1/K2 LED will turn OFF, indicating that the three internal safety relays K1 and K2 are de-energized. The normally open safety outputs 13/14...33/34 will open. There exist two...
Page 670 Fuse L2 L3 Emergency Start Fuses stop Honeywell FF-SRS 5924 Machine Control CONTACT MULTIPLICATION THROUGH EXTERNAL CONTACTORS: With switching output currents higher than 4A, the output contacts should be reinforced by external contactors (K3 and K4). (see note (C) and Warning) 1.
Page 671 FF-SRS5924 TROUBLESHOOTING FLOW DIAGRAM Machine Down Contacts are damaged. Are the outputs Ensure maximum Is the K1/K2 Is the "Power" LED contacts 13/14...33/ load is within LED ON ? 34 closed ? specifications. Replace module. Is the voltage Replace the between A1/A2 safety module.
Page 672 Honeywell Website, it is up to the customer to determine the suitability of the product in the application. Specifications may change at any time without notice. The information we supply is believed to be accurate and reliable as of this printing.
Page 673 FF-SRS5934 Single Channel Emergency Stop Module Instructions for use IMPROPER INSTALLATION • Consult with US and/or European safety agencies and their requirements when designing a machine control, interface and all control elements that affect safety. • Strictly adhere to all installation instructions. Failure to comply with these instructions could result in death or serious injury.
Page 674 SPECIFICATIONS Input Nominal voltage 120 (-15%, +10%), 230 VAC (-20%, +10%), 24 VDC (-10%, +10%) Nominal consumption 24 VDC: 1.6 W Output Contact complement 2 NO contacts Contact type Safety relay, positive-guided Response time Opening in supply circuit (L1 (+)/A1): 35 ms Start time Manual/automatic START function: 100 ms Switching Capability...
Page 675 The failure shall be detectable by a simple test, Ambient Temperature or indicated by the control system.” Honeywell uses self-checking techniques which combine Figure 3. displays the maximal recommended external reliability with safety. This means that a faulty component...
Page 676 Released contacts 13/14 and 23/24 in a closed condition. Emergency Actived stop (stop) FIG 8. MODULE FRONT PANEL A1 (+) Output Honeywell FF-SRS5934 Power K1/K2 S 33 S 34 A2 (-) 107016-11 EN FR26 GLO 1199 Printed in Germany...
Page 677 APPLICATION WARNINGS IMPROPER INPUT CONNECTIONS • Because the FF-SRS5934 is a single channel device and relies on a single safety input, avoid any short circuit possibilities on this channel. Precautions include using conduit and protecting the terminal strips inside the machine cabinets.
Page 678 APPLICATION EXAMPLES FIG 9. ONE-CHANNEL EMERGENCY STOP CONNECTION Fuse L1 (+) Start push-button Emergency Stop A1(+) SRS 5934 A2(-) Machine Control N (-) (A) This may be an emergency stop push button with a single output safety device in series such as - safety limit or interlock switches (for example: CLS, GK and GSS).
Page 679 FF-SRS5934 TROUBLESHOOTING FLOW DIAGRAM Machine Down Contacts are Are the damaged. Ensure maximum outputs contacts Is the "Power" LED Is the K1/K2 LED 13/14, 23/24 closed? load is within specifications. Replace module. Is the voltage Replace the between A1/A2 present Is the safety module.
Page 680 Contact your local sales office for warranty information. If warranted goods are 2 = 24 VDC returned to Honeywell during the period of coverage, E = 120 VAC Honeywell will repair or replace without charge those G = 230 VAC items it finds defective.
Page 681 FF-SRS5935 Dual Channel Emergency Stop Module Instructions for use (pending) IMPROPER INSTALLATION • Consult with US and/or European safety agencies and their requirements when designing a machine control, interface and all control elements that affect safety. • Strictly adhere to all installation instructions. Failure to comply with these instructions could result in death or serious injury.
Page 682 SPECIFICATIONS Input Nominal voltage 120 VAC (-15%, +10%), 230 VAC (-15%, +10%), 24 VDC (-10%, +20%) Nominal power consumption 24 VDC: 2 W; 230 VAC: 4 VA Nominal frequency 50 to 60 Hz Start time Manual START function: 50 ms (-25%, +50%); Automatic START function: 1 s (-25%, Nominal voltage at S11 24 VDC with 35 mA current ±25% (provided by control module) Minimum voltage at S11...
Page 683 MECHANICAL INSTALLATION control system.” The FF-SRS5935 must be installed inside a NEMA Honeywell has developed new patented self- 3 (IEC IP54) rating enclosure or better. The module checking techniques which combine reliability with can be clipped easily onto a 45mm width DIN rail safety.
Page 684 MODE SETTING FIG 7. FRONT PANEL REMOVAL ELECTRICAL SHOCK Remove power from FF-SR Series control modules and machine during installation and before setup. Failure to comply with these instructions could result in death or serious injury. To set the desired mode of operation, remove the front panel (see figure 7).
Page 685 33/34 in a closed condition. If one of the safety relays de-energizes, the normally closed contact will close (see Mode Setting, page 4, for additional information). FIG 10. MODULE FRONT PANEL Honeywell FF-SRS5935 Power FUNCTIONAL DESCRIPTION In the manual start mode, the module accepts input...
Page 686 APPLICATION WARNINGS IMPROPER INPUT CONNECTIONS • To ensure the highest level of safety, connect two safety device outputs into the input channel of the FF- SRS5935 safety module and always select the cross fault detection monitoring mode. • If the safety device provides one safety output only (e.g., a switch driven by a direct acting mechanism like some GK, GSS, CLS or Emergency Stop push buttons), connect the FF-SRS5935 module as shown in the single input channel example.
Page 687 APPLICATION EXAMPLES FIG 12. DUAL CHANNEL EMERGENCY STOP CIRCUITRY WITH MANUAL OR AUTOMATIC START, CROSS-FAULT MONITORING AND EXTERNAL CONTACTORS. Fuse L1 (+) L2 L3 Honeywell FF-SRS5935 Power Fuses Internal switch position for manual Internal start operation Switches mode Machine Control...
Page 688 • Use two independent stop circuit safety relays with mechanically linked contacts to reliably detect a welded contact. APPLICATION EXAMPLES (continued) FIG 13. SINGLE CHANNEL EMERGENCY STOP CIRCUITRY WITH MANUAL START. Fuse L1 (+) Power Honeywell SRS5935 Power Internal switch position for manual start operation mode...
Page 689 IMPORTANT NOTICES • The FF-SRS5935 will only restart after the two input channels have been opened and then closed (an activation). There is no timing limitation between the activations of these two safety inputs. • In the manual start mode, closing the start push button will immediately close the normally open contacts of the safety control module and initiate a machine start cycle.
Page 690 FF-SRS5935 TROUBLESHOOTING FLOW DIAGRAM (PAGE 2 OF 3) From From Page 3 Page 1 Ensure S2 switch is in the Manual restart mode used automatic restart position. with an external start push Ensure that S33/S34 are button? closed (possible failure of optional external safety relays).
Page 691 FF-SRS5935 TROUBLESHOOTING FLOW DIAGRAM (PAGE 3 OF 3) From Page 2 Ensure the S1 switch Are two channel is in the "without inputs selected? cross-fault detection" position. Ensure the S1 switch is in the "with cross-fault detection" position. Disconnect S11 and ensure input channel one is closed, less than 68 Ohms and more than 21...
Page 692 WARRANTY AND REMEDY ORDER GUIDE Honeywell warrants goods of its manufacture as FF-SRS5935 being free of defective materials and faulty workmanship. Contact your local sales office for Voltage: warranty information. If warranted goods are 2 = 24 V DC returned to Honeywell during the period of...
Page 693 FF-SRS5988 Dual Channel Emergency Stop Module Instructions for use (pending) IMPROPER INSTALLATION • Consult with US and/or European safety agencies and their requirements when designing a machine control, interface and all control elements that affect safety. • Strictly adhere to all installation instructions. Failure to comply with these instructions could result in death or serious injury.
Page 694 SPECIFICATIONS FIG 1. CONTACT LIFE FOR Input 100% RESISTIVE LOAD (typical) Nominal voltage 120 Vac (-20%, +10%) / 24Vdc (-10%, +20%) (note 1) (Dual voltage device) 230 Vac (-20%, +10%) / 24Vdc (-10%, +20%) power factor = 1 (cos ϕ) Nominal power consumption DC: 3 W;...
Page 695 FIG 3. QUADRATIC TOTAL CURRENT LIMIT FIG 5. INSTALLATION DIAGRAM Σ Limit curve FIG 6. REMOVABLE TERMINAL BLOCKS T(°C) 122 T(°F) Ambient temperature Removable Terminal Block Figure 3. displays the maximal recommended external temperature versus the total load of all the safety module contacts.
Page 696 MODE SETTING FIG 7. BLOCK DIAGRAM S11/ A1 A2 Y1 Y2 33 43 53 63 81 A3(+) ELECTRICAL SHOCK • Remove power from FF-SR Series control Overvoltage and modules and machine during installation and short-circuit Monitoring logic protection before setup. &...
Page 697 EXTENSION MODULES EXTERNAL FIG 8. MODULE FRONT PANEL CONTACTORS One or more FF-SRE3081 Extension Modules or 13 23 33 63 81 external contactors with positively driven contacts can be used to multiply the number of contacts of the PE(-) FF-SRS5988 Emergency Stop Module. If multiple safety contacts are used in parallel with one load, the maximum allowed current can be increased.
Page 698 APPLICATION WARNINGS IMPROPER INPUT CONNECTIONS • To ensure the highest level of safety, connect two safety device outputs into the two input channels of the FF-SRS5988 safety module. Then, a cross fault between the two channels will shut down the module. •...
Page 699 FIG 10. DUAL CHANNEL EMERGENCY STOP CIRCUITRY (WITH CROSS-FAULT MONITORING) Power Fuse Fuses Emergency stop Start Honeywell FF-SRS 5988 Y1 Y2 X1 X2 Machine Control This circuit has redundancy in the emergency-stop control circuit and therefore offers the highest possible safety level.
Page 700 L2 L3 Fuse stop Fuses Fuses Start Honeywell FF-SRS 5988 Y1 Y2 X1 X2 Machine Control This circuit has no redundancy in the emergency-stop control circuit and therefore offers a minor safety level only. CONTACT REINFORCEMENT VIA EXTERNAL CONTACTORS: With switching current >10 A, the output contacts should be reinforced by external contactors (K4 and K5)
Page 701 Power Fuses Fuse closed Sliding guard (closed position) open Honeywell FF-SRS 5988 Y1 Y2 X1 X2 Machine Control GENERAL DESCRIPTION OF SAFETY DOOR APPLICATIONS Protective gates are designed to limit or block access to the moving parts of dangerous machinery. These gates can be equipped with locking or interlocking devices, usually safety limit switches or any other safety sensors/switches.
Page 702 FIG. 13. FF-SRS5988 TROUBLESHOOTING FLOW DIAGRAM (PAGE 1 OF 3) Machine Down Go to Is the "Power" LED Figure Is the power Replace the applied within safety module specifications? Apply correct voltage. 107018-04 EN FR26 GLO 1198 Printed in Germany...
Page 703 FIG. 14. FF-SRS5988 TROUBLESHOOTING FLOW DIAGRAM (PAGE 2 OF 3) From From Fig. 13 Fig. 15 Ensure jumper is set Manual start mode used between X1 and X2. with an external start push Ensure that Y1 and Y2 button? are closed (possible failure of optional external safety relays).
Page 704 FIG. 15. FF-SRS5988 TROUBLESHOOTING FLOW DIAGRAM (PAGE 3 OF 3) From Fig. 14 - Ensure jumper is set between S12/S22 Are two channel inputs - Ensure jumper is set selected? between S21/S23 - Ensure channel 1 is connected between S11/S12 - Ensure channel 2 is connected between S21/S23 Disconnect S11 and...
Page 705 Honeywell Website, it is up to the customer to determine the suitability of the product in the application. Specifications may change at any time without notice. The information we supply is believed to be accurate and reliable as of this printing.
Page 706 0217359 Installation Instructions for the Issue 1 FF-SRT PK 107019-01 Time Delay Module IMPROPER INSTALLATION • Consult with US and/or European safety agencies and their requirements when designing a machine control, interface and all control elements that affect safety. • Strictly adhere to all installation instructions.
Page 707 FF-SRT Series PK 107019-01 ISSUE 1 SPECIFICATIONS General technical data Available time ranges Adjustable 1 channel: SRT _ _ 1R: 0,3 to 1 sec; 0,3 to 3 sec; 0,5 to 5 sec, 1 to 10 sec; 3 to 30 sec. Fixed, 1 channel : SRT _ _ 1F: 1;...
Page 708 Honeywell uses self-checking techniques which combine reliability with safety. This means that a faulty component in our system will make the safety control modules fail in a safe mode.
Page 709 FF-SRT Series PK 107019-01 ISSUE 1 FIG 6. MODULE FRONT PANELS ONE CHANNEL TWO CHANNELS Honeywell Honeywell A1/A2 FF-SRT FF-SRT A1/A2 APPLICATION WARNINGS IMPROPER TIME DELAY USE • Always use time delay module connected to non safety related machine operation and use safety control modules as e- stop, door, two-hand control to immediately stop dangerous motion.
Page 710 FF-SRT Series PK107019-01 ISSUE 1 DOOR PROTECTION USING GKL/GKR KEY OPERATED SOLENOID INTERLOCK SWITCH (MECHANICAL LATCH) AND FF-SRT TIME DELAY MODULE (refer to application example) Stop Sequence Start Sequence Initially, the motor is operating and the door is closed and Initially, the motor is not operating and the door is open.
Page 711 Sw1-21 Sw1-13 Term4 Sol. Opening Sw2-22 Sw2-14 Sw1-22 Sw1-14 Term5 Emergency Stop Motor Motor Motor Lock Door 1 (+ Honeywell Honeywell FF-SRS5935 FF-SRTxx2xx Power Power Internal Switches Unlock Door Restart IMPROPER TIME DELAY USE • Always use time delay module connected to non safety related machine operation and use safety control modules as e- stop, door, two-hand control to immediately stop dangerous motion.
Page 712 FF-SRT Series PK107019-01 ISSUE 1 FF-SRT TROUBLESHOOTING FLOW DIAGRAM Machine Down Apply power to FF-SRT between A1/A2. Is A1/A2 illuminated? Is power to A1/A2 Apply correct power; replace within safety module if necessary. specifications? Are input contacts 15/16 Replace safety module. open and 27/ 28 closed? Machine...
Page 713 FF-SRT Series PK 107019-01 ISSUE 1 WARRANTY AND REMEDY ORDER GUIDE Honeywell warrants goods of its manufacture as being free FF-SRT of defective materials and faulty workmanship. Contact your local sales office for warranty information. If warranted Voltage: 2 = 24 DC...
Page 714 • The FF-SRS5939 interface control module is designed used with Honeywell electrosensitive protective equipment using fail- safe solid state outputs. These equipment perform cross-fault detection between their outputs. The FF-SRS5939 module does not perform the cross- fault detection between its inputs. To ensure the...
Page 715 PK107033-EN FF-SRS5939 Series SPECIFICATIONS FIG. 1. CONTACT LIFE FOR Supply Voltage 100% RESISTIVE LOAD / AC Nominal voltage (A1/A2) 24 Vdc (-15%, +15%) VOLTAGE (typical) (note 1) Power consumption 3.5 W power factor = 1 (cos ϕ) Fuse protection 315 mA, time delayed (see fig. 7 for location) Restart Functions Restart push-button input for the connection of a NO contact, 0.1s to 1.5s closing...
Page 716 PK107033-EN FF-SRS5939 Series Figure 3. displays the maximal recommended external temperature versus the total load of all the FIG. 7. FUSE LOCATION control module contacts. To use this curve, do the following: A1(+) (1) Sum all the current in each contact branch to Removable terminal strip obtain the vertical axis value.
Page 717 PK107033-EN FF-SRS5939 Series MODE SETTING FIG. 8. JUMPER LINK SETTING DIAGRAM Automatic Automatic Manual Manual ELECTRICAL SHOCK restart without restart with restart without restart with FSDs monitoring FSDs monitoring FSDs monitoring FSDs Remove power from FF-SR Series control modules monitoring and machine during installation and before setup.
Page 718 PK107033-EN FF-SRS5939 Series In the manual restart mode, the Normally Open contacts (13/14, 23/24) will close and the Normally Closed contact (31/32) will open 100 ms after releasing the push-button, provided the 2 Electrosensitive Protective Equipment signals are available and the FSDs monitoring loop is closed (if the FSD monitoring loop is set). FIG.
Page 719 IMPROPER INPUT CONNECTIONS • The FF-SRS5939 interface control module is designed to be used with Honeywell electrosensitive protective equipment using fail-safe solid state outputs. These equipment perform cross-fault detection between their outputs. The FF-SRS5939 module does not perform the cross-fault detection between its inputs.
Page 720 (3) : The module and the ESPE must be connected safety relays (these arc suppressors are not necessary, if to the same 0V the FSDs relays K1 & K2 are supplied by the Honeywell ESPE : Electrosensitive Protective Equipment FF-SRE3081 extension module for which correct wiring is...
Page 721 PK107033-EN FF-SRS5939 Series FIG. 13. FF-SRS5939 TROUBLESHOOTING FLOW DIAGRAM (SHEET 1) Machine Down Go to Is one LED ON sheet at least ? Is the power Apply correct applied within voltage. specifications? Check the internal is the problem fuse and replace it solved ? if necessary is the problem...
Page 722 PK107033-EN FF-SRS5939 Series FIG. 15. FF-SRS5939 TROUBLESHOOTING FLOW DIAGRAM (SHEET 3) From sheet 2 Manual restart mode used with an external Ensure X1/X3 and S33/S34 start push button? are both jumpered. Ensure X1/X3 are not jumpered. Ensure there is less than 470 Ohms between S33/S34 when push button prened.
Page 723 PK107033-EN FF-SRS5939 Series FIG. 16. FF-SRS5939 TROUBLESHOOTING TABLES AUTOMATIC RESTART MODE Output contact Comments ) & ( status YELLOW GREEN GREEN GREEN ORMAL OPERATION DETECTION FIELD IS CLEAR AND MACHINE OPERATION IS ENABLED O R M A L O P E R A T I O N D E T E C T I O N F IE L D IS IN T E R R U P T E D A N D M A C H IN E O P E R A T IO N IS DISABLED...
Page 724 Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is Buyer’s...
Page 725 FF-SRS5925 Dual Channel Emergency Stop Module Instructions for use (pending) IMPROPER INSTALLATION • Consult with US and/or European safety agencies and their requirements when designing a machine control, interface and all control elements that affect safety. • Strictly adhere to all installation instructions. Failure to comply with these instructions could result in death or serious injury.
Page 726 FIG 1. CONTACT LIFE FOR SPECIFICATIONS 100% RESISTIVE LOAD Input (typical) (note 1) Nominal voltage 24 Vac/Vdc (-5%, +10%) power factor = 1 (cos ϕ) Nominal power consumption DC: ca. 2 W Nominal frequency 50 to 60 Hz Start time Manual START function: 40 ms Automatic START function: 500 ms Nominal voltage at S11...
Page 727 FIG 3. QUADRATIC TOTAL CURRENT LIMIT FIG 5. INSTALLATION DIAGRAM Limit curve FIG 6. REMOVABLE TERMINAL BLOCKS T(°F) Ambient temperature Removable Terminal Block Figure 3. displays the maximal recommended external temperature versus the total load of all the safety module contacts. To use this curve, do the CONTROL RELIABILITY following: “Control Reliability”...
Page 728 MODE SETTING ELECTRICAL SHOCK To gain access to the two internal switches, it is not Remove power from FF-SR Series control modules necessary to remove the terminal blocks. Just unclip and machine during installation and before setup. the front panel as shown in figure 7. Failure to comply with these instructions could result in death or serious injury.
Page 729 FUNCTIONAL DESCRIPTION FIG 9. BLOCK DIAGRAM In the manual start mode, the module accepts input from the safety device (light curtain, safety mat, safety switches, etc.) between S11/S12 S21/S22 after activation of the push button between S33 and S34; then, the normally open safety Overvoltage and Monitoring short circuit...
Page 730 APPLICATION WARNINGS IMPROPER INPUT CONNECTIONS • To ensure the highest level of safety, connect two safety device outputs into the two input channels of the FF-SRS5925 safety module and select the internal switch S1 to “With Cross-Fault Detection”. Then, a cross fault between the two channels S11/S12 and S21/S22 will shut down the module.
Page 731 Fuse stop Fuses with S2 Start mode automatic manual Honeywell Factory Setting FF-SRS 5925 Machine Position of internal switch S2 (Start mode): Control see note (A) This circuit has redundancy in the emergency-stop control circuit and therefore offers the highest possible safety level.
Page 732 L2 L3 without (C) (C) S2 Start mode Fuses automatic manual Honeywell FF-SRS 5925 Machine Control Position of internal switch S2 (Start mode): see note (A) 0V (-) This circuit has no redundancy in the emergency-stop control circuit and therefore offers a minor safety level.
Page 733 Sliding guard Fuses with Fuse (closed position) S2 Start mode automatic open Honeywell FF-SRS 5925 Actuated normally open contact: Machine closed position Control 0V (-) GENERAL DESCRIPTION OF SAFETY DOOR APPLICATIONS Protective gates are designed to limit or block access to the moving parts of dangerous machinery. These gates can be equipped with locking or interlocking devices, usually safety limit switches or any other safety sensors/switches.
Page 734 FIG. 12. FF-SRS5925 TROUBLESHOOTING FLOW DIAGRAM (PAGE 1 OF 3) Machine Down Go to Is the "Power" LED page Is the power Replace the applied within safety module specifications? Apply correct voltage. 107035-02 EN FR26 ROW 0499 Printed in Germany...
Page 735 FIG. 13. FF-SRS5925 TROUBLESHOOTING FLOW DIAGRAM (PAGE 2 OF 3) From From Page 3 Page 1 Ensure S2 switch is in the Manual restart mode used automatic restart position. with an external start push Ensure that S33/S34 are button? closed (possible failure of optional external safety relays).
Page 736 FIG. 14. FF-SRS5925 TROUBLESHOOTING FLOW DIAGRAM (PAGE 3 OF 3) From Page 2 Ensure the S1 switch Are two channel is in the "without inputs selected? cross-fault detection" position. Ensure the S1 switch is in the "with cross-fault detection" position. Disconnect S11 and ensure input channel one is closed, less than 68...
Page 737 Honeywell Website, it is up to the customer to determine the suitability of the product in the application. Specifications may change at any time without notice. The information we supply is believed to be accurate and reliable as of this printing.

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