1 Safety Precautions 1.1. General Guidelines 1. When conducting repairs and servicing, do not attempt to modify the equipment, its parts or its materials. 2. When wiring units (with cables, flexible cables or lead wires) are supplied as repair parts and only one wire or some of the wires have been broken or disconnected, do not attempt to repair or re-wire the units.
2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Elec- trostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor [chip] components.
2.2. About lead free solder (PbF) Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu). That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.
3 Service Navigation 3.1. PCB Layout Board Name Function Board Name Function Power Supply Data Driver (Lower Right) DC-DC Converter, Tuner Data Driver (Lower Left) Speaker out, AV Terminal, HDMI in, SD Card, PC in Scan Drive Digital Signal Processor, PEAKS Sustain Drive Format Converter, Plasma AI, Sub-Field Processor Sustain out (Lower)
4 Specifications Power Source AC 220-240 V, 50 / 60 Hz (K/M/V) AC 110-240 V, 50/60 Hz (P) Power Consumption Average use 350 W (K/M/V) 355 W (P) Standby condition 0.4 W Display panel Aspect Ratio 16:9 Visible screen size 106 cm (diagonal) 921 mm (W) ×...
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Others HDMI1 - 4 Input TYPE A Connectors • This TV supports [HDAVI control 5] function. HIGH-DENSITY D-SUB 15PIN R,G,B/0.7 V [p-p] (75 Ω) PC Input HD / VD : TTL Level 2.0 - 5.0 V [p-p] (high impedance) DIGITAL AUDIO OUT PCM / Dolby Digital, Fiber optic SD Card slot ×...
5 Service Mode 5.1. How to enter into Service Mode While pressing [VOLUME ( - )] button of the main unit, press [RECALL] button of the remote control three times within 2 seconds. 5.1.1. Key command [1] button...Main items Selection in forward direction [2] button...Main items Selection in reverse direction [3] button...Sub items Selection in forward direction [4] button...Sub items Selection in reverse direction...
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5.1.2. Contents of adjustment mode • Value is shown as a hexadecimal number. • Preset value differs depending on models. • After entering the adjustment mode, take note of the value in each item before starting adjustment. 5.1.3. How to exit Switch off the power with the [POWER] button on the main unit or the [POWER] button on the remote control.
5.2. Option - Mirror Picture can be reversed left and right or up and down. 00 : Default (Normal picture is displayed) 01 : Picture is reversed left and right. 02 : Picture is reversed up and down. Hint : If the defective symptom (e.g. Vertical bar or Horizontal bar) is moved by selection of this mirror, the possible cause is in A-board.
5.4. Hotel mode 1. Purpose Restrict a function for hotels. item Function 2. Access command to the Hotel mode setup menu Hotel Mode Select hotel mode ON/OFF In order to display the Hotel mode setup menu, please Initial INPUT Select input signal modes. enter the following command (within 2 second).
5.5. Data Copy by SD Card 5.5.1. Purpose (a) Board replacement (Copy the data when exchanging A-board): When exchanging A-board, the data in original A-board can be copied to SD card and then copy to new A-board. (b) Hotel (Copy the data when installing a number of units in hotel or any facility): When installing a number of units in hotel or any facility, the data in master TV can be copied to SD card and then copy to other TVs.
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5.5.3. Data copy from TV set to SD Card 1. Turn on the TV set. 2. Insert SD card with a startup file (pwd file) to SD slot. On-screen Display will be appeared according to the startup file automatically. 3. Input a following password for (a) or (b) by using remote control. (a) For Board replacement : 2770 (b) For Hotel : 4850 Data will be copied from TV set to SD card.
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5.5.4. Data copy from to SD Card to TV set 1. Turn on the TV set. 2. Insert SD card with Data to SD slot. On-screen Display will be appeared according to the Data folder automatically. 3. Input a following password for (a) or (b) by using remote control. (a) For Board replacement : 2771 (b) For Hotel : 4851 Data will be copied from SD card to TV set.
6 Troubleshooting Guide Use the self-check function to test the unit. 1. Checking the IIC bus lines 2. Power LED Blinking timing 6.1. Check of the IIC bus lines 6.1.1. How to access 6.1.1.1. Self-check indication only: Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control for more than 3 seconds.
6.2. Power LED Blinking timing chart 1. Subject Information of LED Flashing timing chart. 2. Contents When an abnormality has occurred the unit, the protection circuit operates and reset to the stand by mode. At this time, the defective block can be identified by the number of blinks of the Power LED on the front panel of the unit.
6.3. No Power First check point There are following 3 states of No Power indication by power LED. 1. No lit 2. Green is lit then turns red blinking a few seconds later. (See 6.2.) 3. Only red is lit.
7 Service Fixture & Tools 7.1. SC jig Purpose: To find the failure board (SC or SM) when the power LED is blinking 7 times. SC jig: Jumper connector to connect to SC50 connector on SC board Part number: TZSC09187 How to use: Caution: Remove SC jig from SC board after inspection.
8 Disassembly and Assembly Instructions 8.1. Remove the Rear cover 8.4. Remove Side terminal cover and the Side shield metal 1. See PCB Layout (Section 3) 8.2. Remove the AC inlet , ×1 , ×1 1. Remove the screws (×2 2.
8.5. Remove the Tuner unit 8.7. Remove the Speakers 1. Remove the Side terminal cover and the Side shield 1. Unlock the cable clampers to free the cable. metal. (See section 8.4.) 2. Disconnect the Speaker terminal. 2. Unlock the cable clampers to free the cable. 3.
8.9. Remove the SC-Board 6. Remove the screws (×6 ) and remove the SS-Board. 1. Remove the SM-Board. (See section 8.8.) 2. Disconnect the connector (SC2). 3. Disconnect the flexible cable (SC20). 4. Remove the screws (×7 ) and remove the SC-Board. 8.12.
8.13. Remove the Cabinet mount metals 1. Remove the One leg bracket. (See section 8.12.) 2. Remove the Cabinet mount metals fastening screws (×7 , ×14 ) and remove the cabinet mount metal top and the Cabinet mount metal bottom. 8.16.
8.17. Remove the Contact metals 8.19. Replace the plasma panel 1. Remove the Cabinet assy. (See section 8.16.) Caution: A new plasma panel itself without Hanger metals is 2. Remove the screws (×4 fragile. 3. Remove the Contact metal top. To avoid the damage to new plasma panel, carry a new 4.
9 Measurements and Adjustments 9.1. Adjustment 9.1.1. Vsus selection Caution: When Plasma panel or A-board is replaced, Vsus should be set to LOW or HIGH. Procedure 1. Go into main item [VSUS] in Service Mode. LOW or HIGH will be displayed. 2.
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9.1.2. Sub-Contrast adjustment Name of measuring instrument Connection Remarks RF generator Base Band signal generator HD signal generator Steps Remarks Adjustment of TV (RF system) Note: Sub-contrast adjustment is unadjusted 1. Receive a RF PAL 100% Full White or Split Colour bar shown as below. for AV/ HD input.
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Steps Remarks Another procedure Adjustment of AV system 1. PAL 100% Full White or Split Colour bar receive AV1(or AV2), shown as below. 2. Goes into service mode. 3. Push [ 1 ] or [ 2 ] key, and goes into adjustment mode for [ Contrast ]. Adjustment 1.
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9.1.3. White balance adjustment Name of measuring instrument Connection Remarks W/ B pattern Panel surface Color analyzer (Minolta CA-100 or equivalent) Steps Remarks • Make sure the front panel to be used on the final set is fitted. Picture menu : Dynamic •...
10 Block Diagram 10.1. Main Block Diagram DIGITAL SIGNAL PROCESSOR TMDS DATA HDMI1 10BASE-T/ ETHERPHY ETHERNET DATA ETHER_ HDMI I/F ETHERPHY 100BASE-TX TMDS DATA NET IF ETHERNET HDMI3,4 RECEIVER TMDS DATA SD CARD DATA HDMI2 SD CARD SD CARD DATA SLOT USB_0,1 PEAKS-LDA2...
10.3. Block (2/4) Diagram DIGITAL SIGNAL PROCESSOR IC9300 VIDEO DATA PLASMA AI VIDEO DATA LVDS DATA CPG with SS H/V Sync Control VIDEO DATA Sub Filed Processor P+3.3V IC9304 P+3.3V ADDR/DATA FLASH IIC2 FLASH I/F MEMORY P_S0 CONTROL DATA P_S0 P_S1 DISCHARGE CONTROL P_S1...
11 Wiring Connection Diagram 11.1. Caution statement. Caution: Please confirm that all flexible cables are assembled correctly. Also make sure that they are locked in the connectors. Verify by giving the flexible cables a very slight pull. 11.2. Wiring (1)
12.10. A-Board (5/22) Schematic Diagram A-BOARD (5/22) Port TS I/F (Reserved) R8922 EXB2HVR000V TP7002 R8886 TS in for Rec (Reserved) TO 20/22 SUB3.3V PD_LOSDO10 PD_CH0CLK SDRAM_CHK TO 20/22 TP7004 L8920 C8922 TO 2,13,22/22 J0JDC0000002 AA_FE_RST R8887 TS in from Apollo 0.1u (Reserved) PD_CH1CLK...
12.14. A-Board (9/22) Schematic Diagram A-BOARD (9/22) *JK3001 PC_R_TERMINAL PC_G_TERMINAL TO 11/22 PC_B_TERMINAL PC_HD_TERMINAL A_AV3S_C__TERMINAL TO 11/22 A_AV3S_Y__TERMINAL PC_VD_TERMINAL A_AV3S_S__TERMINAL E_AV2_VIN(20P)/A_AV3_V__TERMINAL VIDEO IN TO 11/22 E_AV2_VIN(20P)/A_AV3_V__TERMINAL D3015 SUB3.3V K7AAAY000006 OPT_SPDIF_TERMINAL TO 10/22 E_AV2_LIN(_6PIN)/A_AV3_L__TERMINAL L IN E_AV2_LIN(_6PIN)/A_AV3_L__TERMINAL TO 10/22 E_AV2_RIN(_2PIN)/A_AV3_R__TERMINAL R IN E_AV2_RIN(_2PIN)/A_AV3_R__TERMINAL SIDE JK3707...
13.2. K and SS2-Board SS2-BOARD (FOIL SIDE) TXNSS21HMUM K-BOARD (FOIL SIDE) TNPA4802 TXN/K1LAUM 1 SS2 P b F S E E R E V E R S E F O R O R D E R N O . S S 2 4 T P 0 4 T P 0 6 T P 0 8...
13.4. C1-Board C1-BOARD (FOIL SIDE) TXNC11LAUM P b F TNPA5094 1 S E E R E V E R S E F O R O R D E R N O . C1-BOARD (COMPONENT SIDE) TXNC11LAUM C 1 5 4 C R N O .
13.5. C2-Board C2-BOARD (FOIL SIDE) TXNC21LAUM TNPA5095 1 C2 P b F S E E R E V E R S E F O R O R D E R N O . C2-BOARD (COMPONENT SIDE) TXNC21LAUM I C 2 0 1 R 2 6 2 R 2 4 5 C 2 0 2...
13.7. SS-Board SS-BOARD (FOIL SIDE) TXNSS1LAUM S S 5 6 S S 6 4 S S 5 5 S S 6 3 S S 6 1 S S 5 3 TPSS1 T P 5 3 C 0 1 5 T P 2 6 D 0 0 1 Q 0 0 1 Q0 0 2...
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SS-BOARD (COMPONENT SIDE) TXNSS1LAUM D 0 2 1 D I P SS64 SS64 SS63 SS63 SS56 C 1 0 3 CR No.16 SS53 SS61 SS61 Q 1 6 1 T N P A 5 0 8 2 R 1 4 3 SS55 O R D E R N O .
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14.1.5. Mechanical Replacement Parts List...
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Ref. Safety Part No. Part Name & Description Q'ty Remarks K2AHYH000033 AC INLET WITH CABLE 1 PAVCSG K2CT3YY00021 AC CORD 1 PAVCSG K/M/V K2CT3YY00022 AC CORD 1 PAVCSG P MD42F13A2J PLASMA DISPLAY PANEL N2QAYB000488 REMOTE CONTROL 1 PAVCSG TBLA3828 STAND POLE TBLX0159 PEDESTAL STAND 1 PAVCSG...
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Ref. Safety Part No. Part Name & Description Q'ty Remarks TQB3EC0036 INSTRUCTION BOOK(VIETNAM) 1 PAVCSG V TQFG058 POP STICKER 1 PAVCSG TQZJ206 SCREW USE HANDBILL TSXL519 CABLE (C10-C20) TSXM017-1 CABLE (A20-SC20) 1 PAVCSG TSXM018 CABLE (A31-C11) 1 PAVCSG TSXM019 CABLE (A32-C21) 1 PAVCSG TTU3EA0100 REAR COVER...
14.2. Electrical Replacement Parts List 14.2.1. Replacement Parts List Notes...
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14.2.2. Electrical Replacement Parts List Safety Ref. No. Part No. Part Name & Pcs Remarks Description Safety Ref. No. Part No. Part Name & Pcs Remarks C2068 F1G1C103A116 C 0.010UF, K, Description C2069 F1G1C103A116 C 0.010UF, K, TZTNP01LAUK CIRCUIT BOARD A (RTL) PAVCSG C2070...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C2515 F1H1H103A970 C 0.001UF, K, C3109 F1J1A106A087 C 0.010UF, K, C2521 F1H1C104A143 C 0.1UF, K, 16V C3114 F1J1A106A087 C 0.010UF, K, C2752 F1G1E103A123 C 0.010UF, K, C3115...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C5471 F1G1A473A053 C 0.47UF, 10V C8009 F1J1A106A087 C 0.010UF, K, C5473 F1G1E103A123 C 0.010UF, K, C8010 F1G1C104A116 C 0.10UF, K, 16V C5474 F1G1C104A116 C 0.10UF, K, 16V C8011...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C8084 F1J1A106A087 C 0.010UF, K, C8158 F1G1C104A116 C 0.10UF, K, 16V C8159 F1J1A106A087 C 0.010UF, K, C8085 F1J1A106A087 C 0.010UF, K, C8160 ECJ1VF1A105Z C 1UF, Z, 10V C8087...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C8512 F1G1C104A116 C 0.10UF, K, 16V C9316 F1J1A106A087 C 0.010UF, K, C8513 F1G1C104A116 C 0.10UF, K, 16V C9319 F1G1C104A116 C 0.10UF, K, 16V C8515 F1J1A106A087 C 0.010UF, K,...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C16131 F1K1E475A134 C 4.7UF, Z, 25V C16608 F1H1H221A971 C 220UF, K, 50V C16133 F1K1E475A134 C 4.7UF, Z, 25V C16632 F0C2E405A252 E 0.040UF, 250V C16135...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C17206 ECJ1VB1A105K C 0.01UF, Z, 10V D5443 DZ2J068M0L ZENER DIODE PAVCSG C17207 F1L2A334A034 E 3300UF, 100V PAVCSG D5444 DZ2J068M0L ZENER DIODE PAVCSG...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description D16604 B0ADCJ000100 DIODE IC5481 C1ZBZ0004161 IC D16605 DZ2J051L0L ZENER DIODE IC5500 C0DBAYY00715 IC D16607 B0ACCJ000048 DIODE IC5501 C0DBAYY00715 IC D16610 B0ACCJ000048 DIODE IC5603...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description L2301 J0JHC0000045 CHIP INDUCTOR L8021 J0JCC0000287 CHIP INDUCTOR L2302 G1C3R0ZA0156 INDUCTION COIL L8022 J0JHC0000045 CHIP INDUCTOR L2303 G1C220MA0416 INDUCTION COIL L8023 J0JHC0000045 CHIP INDUCTOR L2304...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description Q5434 DSC2001S0L TRANSISTOR Q16816 DSC2001Q0L TRANSISTOR Q5435 DSA200100L TRANSISTOR Q16817 DSC2001Q0L TRANSISTOR Q5436 DSC200100L TRANSISTOR Q16818 B1CBGD000001 FET Q5475 DSC2001S0L TRANSISTOR...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R1236 D0GA473JA015 M 47KOHM, R2513 ERJ3GEYJ223 M 22KOHM,J,1/16W J,0.063W R2514 D0GB103JA057 M 10K OHM J 1/ R1237 ERJ2GEJ102X M 1K OHM J 1/4W R1243 D0GA473JA015 M 47KOHM,...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R3075 ERJ6RED750 M 75 OHM, 1/10W R4548 ERJ2GEJ220 M 22 OHM, J,0.063W R3076 ERJ6RED750 M 75 OHM, 1/10W R4549 D0GA151JA015 M 150 OHM, R3077...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R4728 ERJ2GEJ103 M 10KOHM, R4796 D0GA473JA015 M 47KOHM, J,0.063W J,0.063W R4729 D0GA330JA015 M 33 OHM, R4797 ERJ2GEJ102X M 1K OHM J 1/4W J,0.063W R4798 D0GA473JA015 M 47KOHM,...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R5459 ERJ6GEYJ472V M 4.7K OHM J 1/ R5640 ERJ2GEJ103 M 10KOHM, J,0.063W R5461 ERJ6GEYJ472V M 4.7K OHM J 1/ R5641 ERJ2GEJ103 M 10KOHM,...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R8384 D1BA75R0A014 M0.75KOHM, R8705 D0GA560JA015 M 56 OHM, 0.063W J,0.063W R8396 ERJ2GEJ103 M 10KOHM, R8706 D0GA560JA015 M 56 OHM, J,0.063W J,0.063W R8470...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R8859 D0GA680JA015 M 68 OHM, R9036 ERJ2GEJ103 M 10KOHM, J,0.063W J,0.063W R8860 D0GA680JA015 M 68 OHM, R9037 D0GA473JA015 M 47KOHM, J,0.063W J,0.063W R8861...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16022 D0GF7R5JA047 M 7.5 OHM,J, R16288 D0GF334JA047 M 0.33W 330KOHM,F,0.33W R16031 ERJ6ENF8202 M 82KOHM, 1/10W R16289 D0GF334JA047 M 330KOHM,F,0.33W R16032 ERJ6ENF8202...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16521 ERJ6GEYJ101V M 100 OHM,J,1/ R16658 ERJ3RBD6341 M6.34 OHM, 1/13W R16659 ERJ6GEY0R00V M 0 OHM J 1/10W R16522 ERJ6GEYJ101V M 100 OHM,J,1/ R16660 ERJ6GEYJ222V M 2.2K OHM J 1/...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16783 D0GD154JA059 M R16928 ERJ6GEYJ472V M 4.7K OHM J 1/ 150KOHM,F,0.25W R16785 ERJ6ENF1073 M 107KOHM, 1/10W R16929 D0GF1R0JA047 M 1.0 OHM,J, 0.33W R16786 ERJ6ENF1073...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R17143 D0GB101JA041 M 100 OHM,J,1/ R17244 D0GB101JA041 M 100 OHM,J,1/ R17144 D0GB101JA041 M 100 OHM,J,1/ R17245 D0GB681JA041 M 680 OHM,J,1/ R17145 D0GB101JA041 M 100 OHM,J,1/ R17247...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C114 F1H1C224A065 C 0.22UF, K, 50V C724 ECJ1VB1H103K C 0.001UF, K, C115 ECJ1VB1H103K C 0.001UF, K, C725 ECJ1VB1H103K C 0.001UF, K, C116 ECJ1VB1H472K C 4700PF, K, 50V C726...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description D908 B0BA01500003 ZENER DIODE Q806 DSC5001R0L TRANSISTOR Q807 B1HBCFA00033 TRANSISTOR F100 K5E802BZ0002 FUSE Q901 B1CERQ000057 FET F101 K5E802BZ0002 FUSE R047 ERJ6GEYF473 M 47KOHM,J,1/10W...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R217 D0GD4R7JA059 M 4.7 R627 D0GB103JA057 M 10K OHM J 1/ OHM,J,0.25W R218 D0B1825JA033 M1.22MOHM,J,0.05 R628 ERJ3GEYJ222 M 2.2KOHM,J,1/ R300 D0GZ181JA020 M 180 OHM,J, R630...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R746 ERJ6GEYJ103V M 10K OHM J 1/ R908 ERJ6ENF3301 M 3.3KOHM, 1/10W R909 D0GB473JA057 M 47KOHM,J,1/10W R749 ERJ6GEY0R00V M 0 OHM J 1/10W R910 ERJ3GEYJ333 M 33KOHM,J,1/16W...