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Original Instructions (EN)
48in and 52in E-Z Vac Twin
Bagging System or 60in and 72in
E-Z Vac Triple Bagging System
Z Master G3 Mower
Model No. 78562—Serial No. 290000001 and Up
Model No. 78563—Serial No. 290000001 and Up
Model No. 78564—Serial No. 290000001 and Up
Form No. 3395-248 Rev B
*3395-248* B
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Table of Contents
Related Manuals for Toro 78562
Summary of Contents for Toro 78562
- Page 1 48in and 52in E-Z Vac Twin Bagging System or 60in and 72in E-Z Vac Triple Bagging System Z Master G3 Mower Model No. 78562—Serial No. 290000001 and Up Model No. 78563—Serial No. 290000001 and Up Model No. 78564—Serial No. 290000001 and Up *3395-248* B Register at www.Toro.com.
- Page 2 Figure 2 product properly and safely. 48- and 52-inch bagger serial number You may contact Toro directly at www.Toro.com for product safety and operation training materials, accessory information, 1. Bagger model and serial number location help finding a dealer, or to register your product.
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Page 3: Table Of Contents
Contents Safety Safety ................3 The following list contains safety information specific to Toro Safety and Instructional Decals ......... 4 products and other safety information you must know. Setup ................5 • Become familiar with the safe operation of the equipment, 1 Preparing the Machine........... -
Page 4: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 1-653558 98-5954 103-3508 106-0871 106-5517 1. Warning—do not touch the hot surface. 106-3339... -
Page 5: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Prepare the machine. Left bumper Right bumper Install the side bumpers. Carriage bolt (3/8 x 1-1/4 inches) Flange nut (3/8 inch) Upper mounting bracket Lower mounting bracket Carriage bolt (3/8 x 1-1/4 inches) -
Page 6: Preparing The Machine
Procedure Description Qty. Bumper Install the bumpers (for machines with Spacer MyRide™ suspension system). Locknut (5/16 inch) – No parts required Adjust the parking brake. – No parts required Check the tire pressure. Note: Determine the left and right sides of the machine from the normal operating position. 2. -
Page 7: Installing The Bagger Mounting Brackets
Installing the Bagger Mounting Installing the Hood Assembly Brackets and Bags Parts needed for this procedure: Parts needed for this procedure: Upper mounting bracket Hood assembly Lower mounting bracket Bag (48-inch and 52-inch decks) Carriage bolt (3/8 x 1-1/4 inches) Bag (60-inch and 72-inch decks) Carriage bolt (1/2 x 2–1/2 inches) Pin and hairpin-cotter assembly... - Page 8 6. Install the bag tab into the notch in the hood assembly (Figure 8 Figure Note: Do this for all the bags. Note: The bags will rest on the bagger frame. Figure 8 Twin bagger shown 1. Hood assembly 4. Notch 2.
- Page 9 Figure 11 Figure 9 Triple bagger shown Triple bagger shown 1. Hood 3. Bagger latch 1. Hood assembly 4. Notch 2. Bag 4. Latch hook 2. Bag 5. Bagger frame 3. Bag tab 8. Position the bagger latch under the latch hook (Figure 12).
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Page 10: Installing The Muffler Deflector
Installing the Muffler Deflector Parts needed for this procedure: Muffler deflector Flange nut (3/8 inch) Carriage bolt (3/8 x 1-1/4 inches) Procedure Figure 14 Blower for 60- and 72-inch machines Install the muffler deflector to the side of the bagger frame (Figure 13). -
Page 11: Blower Assembly
Installing the Blower Assembly Parts needed for this procedure: Blower assembly (from the Blower and Drive Kit) Spring (from the Blower and Drive Kit) Procedure Figure 17 48- and 52-inch mower deck shown WARNING 1. Blower assembly 3. Pivot hole An uncovered discharge opening could allow the 2. -
Page 12: Installing The Discharge Tubes
3. Close the blower assembly to see if the latches are 5. Pull the spring-loaded idler pulley back and route the adjusted correctly. belt around the mower-deck pulley. Note: Ensure that the belt is routed around the blower Note: Loosen or tighten the bolt so the latches firmly hold the blower assembly against the mower deck, but pulleys correctly (Figure... - Page 13 5. Install the upper tube into the bagger opening and pull 6. With the hood in the down position, measure the it back out so that the rubber seal is protruding out distance the tube is inside the hood. (Figure 22 Figure 23).
- Page 14 7. Once the 19 mm (3/4 inch) measurement has been 9. Slide the lower tube onto the boot and latch them achieved, mark the upper tube on the outside where together (Figure 27 Figure 28). the rubber seal protrudes out (Figure 25).
- Page 15 12. Using the 3 holes or indentations in the upper tube as a template, drill 3 holes (7/32 inch diameter) where the upper and lower tubes join together (Figure 29). Figure 28 Figure 29 Triple bagger shown 1. Bagger hood 4.
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Page 16: Installing The Belt Cover
14. Join the upper and lower tubes with 3 bolts (#10 x 3/4 inches), 3 flat washers (7/32 inch), and 3 locknuts (#10) as shown in Figure Installing the Belt Cover Parts needed for this procedure: Belt cover (from Blower and Drive Kit) Procedure 1. -
Page 17: Installing The Weights
The following table shows what weights are used when a bagger is installed. Front weights Caster weights used used 48-inch machine deck with bagger 52-inch machine deck with bagger 60-inch machine deck with bagger 72-inch machine deck with bagger 1. Install caster weights on the front casters with a clevis pin and a hairpin cotter (Figure 33). - Page 18 4. Install the weight-mount bracket under the footrest with 2 carriage bolts (5/16 x 3/4 inch) and 2 flange nuts (5/16 inch) as shown in Figure 34). Figure 34 Figure 36 1. Carriage bolt (5/16 x 3/4 3. Flange nut (5/16 inch) inch) 1.
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Page 19: Installing The Bumpers
Installing the Bumpers Machines with MyRide™ Suspension System Parts needed for this procedure: Bumper Spacer Locknut (5/16 inch) Procedure Figure 38 1. Locknut 3. Bumper For 48-inch, 52-inch, and 60-inch decks, install the 2. Spacer bumpers to the 2 outside holes of the toeboard (Figure 37). -
Page 20: Checking The Tire Pressure
Operation Note: Determine the left and right sides of the machine from the normal operating position. Checking the Tire Pressure Important: Set the parking brake when leaving the machine unattended, even if just for a few minutes. No Parts Required WARNING Procedure To avoid personal injury, follow these procedures:... -
Page 21: Positioning The Adjustable Baffle
CAUTION Children or bystanders may be injured if they move or attempt to operate the machine while it is unattended. Always remove the ignition key and set the parking brake when leaving the machine unattended, even if just for a few minutes. Positioning the Adjustable Baffle Adjust the baffle to position B (middle position) for bagging. -
Page 22: Removing The Bagger
Using the Grass Deflector 6. Use a stick or similar object, not your hands, to remove and clear the obstruction from the tube assembly. DANGER Note: In most cases, the debris can be shaken out of the tubes. Without the grass deflector, discharge cover, or complete grass catcher assembly mounted in 7. - Page 23 The Toro Atomic blade is recommended for bagging leaves in dry conditions. In dry dusty conditions, the medium lift Bagging Speed...
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Page 24: Maintenance
Maintenance Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Inspect the blower belt. After the first 8 hours • Inspect the bagger. • Clean the hood screen. Before each use or daily • Clean the bagger. • Inspect the blower belt. Every 25 hours •... -
Page 25: Replacing The Blower Belt For 48- And 52-Inch Machines
Figure 43 Figure 44 1. Spring-loaded idler pulley 3. Long-hook end 1. Idler pulley 5. Belt 2. Short-hook end 2. Mower-deck pulley 6. Belt-guide bolt 3. Spring 7. Fixed-idler pulley 7. Pull back on the spring-loaded idler pulley and install 4. -
Page 26: Greasing The Idler Arm
In most mowing conditions, the standard high lift blades will provide the best bagging performance. The Toro Atomic blade is recommended for bagging leaves in dry conditions. In dry dusty conditions, the medium lift or low lift blades will reduce dust and dirt blowout while providing effective bagging air flow. -
Page 27: Storage
Storage 2. Remove the damaged or worn grass deflector. 3. Place the spacer and spring onto the grass deflector. Place the L-end of the spring behind the deck edge. 1. Clean the bagger attachment. Refer to Cleaning the Bagger and Bags (page 24). -
Page 28: Troubleshooting
Troubleshooting Problem Possible Cause Corrective Action There is abnormal vibration. 1. The cutting blade(s) is/are bent or 1. Install new cutting blade(s). unbalanced. 2. The blade mounting bolt is loose. 2. Tighten the blade mounting bolt. 3. The blower pulley or pulley assembly 3. - Page 29 Notes:...
- Page 30 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.
- Page 31 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 32 Customers who have purchased Toro products outside the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.