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Universal Groomer Drive Kit
Reelmaster
Model No. 03240—Serial No. 321000000 and Up
Introduction
This product complies with all relevant European
directives. For details, please see the Declaration of
Incorporation (DOI) at the back of this publication.
Important:
Before installing this kit, ensure that
you have a compatible cutting unit:
03240 is designed for use on 27-inch Reelmaster
DPA Cutting Units.
Refer to the following table for further detail:
Universal
Compatible Cutting
Groomer
Units
Drive Kit
03240
All aluminum side plate
cutting units, Model
Numbers: 03188,
03189, 03190
Read this information carefully to learn how to operate
and maintain your product properly and to avoid
injury and product damage. You are responsible for
operating the product properly and safely.
Visit www.Toro.com for product and accessory
information, help finding a dealer, or to register your
product.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model
and serial numbers of your product ready.
identifies the location of the model and serial numbers
on the product. Write the numbers in the space
provided.
© 2021—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
®
3100-D EdgeSeries
Incompatible Cutting
Units
Painted red side plate
DPA cutting units,
Model Numbers: 03180,
03181, 03183
Figure 1
Register at www.Toro.com.
™
27-inch Cutting Units
Figure 1
1. Model and serial number location
Model No.
Serial No.
Original Instructions (EN)
Printed in the USA
All Rights Reserved
Form No. 3446-292 Rev A
Installation Instructions
*3446-292*
g357127
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Related Manuals for Toro 03240
Summary of Contents for Toro 03240
- Page 1 Incorporation (DOI) at the back of this publication. Important: Before installing this kit, ensure that you have a compatible cutting unit: 03240 is designed for use on 27-inch Reelmaster DPA Cutting Units. Refer to the following table for further detail: Universal...
- Page 2 Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Prepare the machine. – Torque wrench (Not included) Gather the tools required for setup. Determine the groomer gearbox – No parts required position.
- Page 3 Long-handled pry bar (3/8 x 12 inches) Service Tools Oil syringe (included), Part No. 137-0872; refer to Changing the Gearbox Lubricant (page 19). Drive shaft tool (optional), Part No. 137-0920; refer to your traction unit Service Manual or contact your authorized Toro distributor.
- Page 4 Determining the Groomer Preparing the Cutting Unit Gearbox Position Parts needed for this procedure: Extended splined insert (right-hand threads) No Parts Required Extended splined insert (left-hand threads) Procedure Removing the Front Roller and Use the following diagram to determine the position of the groomer gearbox and reel motors.
- Page 5 Removing the Support Rod Loosen the flange locknut (3/8 inch) and capscrew (3/8 x 3-7/8 inches) in the height-of-cut Remove the 2 flange-head bolts and washers securing bracket (Figure the support rod, and remove the support rod (Figure Note: Discard the support rod and flange-head bolts. g356733 Figure 4 1.
- Page 6 The splined insert at the Threaded Inserts (page 21). right side of the cutting unit has right-hand threads. Using the reel driveshaft tool (Toro Part No. Restrain the reel to install the extended splined TOR4074), remove and discard the existing insert; refer to...
- Page 7 Assembling the Groomer Gearbox to the Cutting Unit Identify the left drive groomer drive boxes and the right-drive groomer drive boxes; refer to Installing the Weight Figure Bracket and the Groomer Drive Box Parts needed for this procedure: Weight bracket Hex-socket, button-head bolt (3/8 x 3/4 inch) Groomer drive box (left drive) Groomer drive box (right drive)
- Page 8 Important: The reel threads on the left side of the cutting unit are left-handed, and the reel threads on the right side of the cutting unit are right-handed. Installing the Idler Restrain the cutting reel; refer to Restraining the Reel for Installing Threaded Inserts (page 22).
- Page 9 Torque the socket-head screws to 37 to 45 N∙m to the shoulder bolts prior to installing the (27 to 33 ft-lb). adjuster arms to the groomer drive box and the idler assembly. Loosely install the 2 locknuts on the pivot hub. On the groomer box side, position the adjuster-arm rod of the HOC bracket on the inside of the groomer drive box and secure it...
- Page 10 Tighten the locknut on the HOC adjuster bolt, then back off the locknut 1/2 turn (Figure 16). Center the front roller between the HOC bracket assemblies and lock it in place with the cap screws and flange nuts (Figure 16). Installing the Groomer Drive Cap For Cutting Units without a Rear...
- Page 11 Installing the Groomer Assembly and Optional Broomer Kit Groomer and Broomer Kits Come Separately Parts needed for this procedure: Bolt (1/4 x 1-1/2 inches) Jam nut Shaft clamp g240752 Grooming reel (order separately) Figure 18 1. Drive-stub shaft 4. Shaft clamp (4) 2.
- Page 12 g032402 Figure 21 1. Brush 2. Blade Loosely wrap the straps, as shown in Figure 19, around the groomer reel shaft and brushes inserting the straps in the grooves in the brushes Figure Position the brushes so that the straps are between the following blades: 2 and 3;...
- Page 13 Adjusting the Groomer Spring Force (Optional) Parts needed for this procedure: – Washer (Part No. 3256-24, not included) Procedure For low height-of-groom setups where additional spring force is required (only if spring length is above 3/4 inches), install additional washers (Part g357750 No.
- Page 14 Installing the Weights Installing the Weights Groomer Only, with or without Groomer and Rear Roller Brush Front Grass Baskets and Rear Installed Cutting Unit without Rear Grass Basket Parts needed for this procedure: Carriage bolt (5/16 x 3-1/2 inches) Parts needed for this procedure: Spacer Flange nut (5/16 inch) Carriage bolt (5/16 x 3-1/2 inches)
- Page 15 Installing the Weights Rear Cutting Unit with Groomer Only, with Rear Grass Basket Parts needed for this procedure: Carriage bolt (5/16 x 2-1/4 inches), Part No. 3230-7—sold separately Carriage bolt (5/16 x 3-1/4 inches), Part No. g192301 3230-13—sold separately Figure 25 Carriage bolt (5/16 x 4-1/2 inches), Part No.
- Page 16 Operation • The type of grass • The overall management program (i.e., irrigation, fertilizing, spraying, coring, overseeding, etc.) Introduction • Traffic Grooming is performed in the turf canopy above the • Stress periods (i.e., high temperatures, high soil level. Grooming promotes vertical growth of grass humidity, unusually high traffic) plants, reduces grain, and severs stolons, producing a denser turf.
- Page 17 Height-of-Cut (HOC) and Height-of-Groom (HOG) Settings Use the Height-of-Cut (HOC) and Height-of-Groom (HOG) table to determine the recommended engagement ranges. HOC and HOG Recommended Range Table Number of Height-of-Cut Recommended HOG = HOC Groomer Engagement Rear Roller (mm) (inch) (mm) (inch) Spacers 0.250...
- Page 18 Testing the Groomer At the end of the groomer reel, measure the distance from the lowest tip of the groomer blade Performance to the working surface (Figure 27). Turn the height adjuster knob (Figure 27) to raise or lower Important: Improper or over-aggressive use of the groomer blade tip to the desired height.
- Page 19 Transporting the Machine Maintenance When you wish to mow without the groomer or need Changing the Gearbox to transport the machine, move the quick-up lever to the T position (Figure 29). RANSPORT Lubricant Note: This moves the groomer reel into a raised position.
- Page 20 Important: If you have any issues removing the groomer drive box, refer to your traction unit Service Manual or contact your authorized Toro distributor. Remove the cap from the groomer. Remove the clamp bolts connecting the groomer...
- Page 21 Restraining the Reel turn the groomer drive hex-head clockwise (left-hand thread) to remove drive-box shaft from cutting unit WARNING Important: You must use a 6-point socket The cutting reel blades are sharp and capable with heavy wall. of amputating hands and feet. •...
- Page 22 Restraining the Reel for Installing Threaded Inserts Insert a long-handled pry bar (recommended 3/8 x 12 inches with a screwdriver handle) through the front of the cutting reel, closest to the side of the cutting unit that you will be torquing (Figure 36).
- Page 23 Notes:...
- Page 24 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.