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Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Operating Instruction Edition 05 R911323997...
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Bosch Rexroth AG DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Title Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Type of Documentation Operating Instruction...
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DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Bosch Rexroth AG I/69 Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Deutsch English Français Lebensgefahr bei Danger to life in case of Danger de mort en Nichtbeachtung der nachstehenden non‑compliance with the below-mentioned cas de non‑respect des consignes de...
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II/69 Bosch Rexroth AG DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Deutsch English Français Unsachgemäße Improper handling during Manipulation incorrecte lors Handhabung bei Transport und Montage! transport and mounting! Risk of injury!
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DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Bosch Rexroth AG III/69 Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Español Português Italiano Campi elettromagnetici / ¡Campos Campos eletromagnéticos / magnetici! Pericolo per la salute delle electromagnéticos/magnéticos! ¡Peligro magnéticos! Perigo de saúde para pessoas...
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IV/69 Bosch Rexroth AG DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Svenska Dansk Nederlands Farliga rörelser! Livsfara! Farlige bevægelser! Risicovolle Livsfare! bewegingen! Levensgevaar! Uppehåll dig inte inom maskiners och maskindelars rörelseområde.
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DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Bosch Rexroth AG V/69 Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Suomi Polski Český Näiden turvaohjeiden Zagrożenie życia w razie Nebezpečí života v případě noudattamatta jättämisestä on seurauksena nieprzestrzegania poniższych wskazówek nedodržení...
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VI/69 Bosch Rexroth AG DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Suomi Polski Český Epäasianmukainen käsittely Niewłaściwe Nesprávné zacházení při kuljetuksen ja asennuksen yhteydessä! obchodzenie się podczas transportu i přepravě a montáži! Nebezpečí zranění! Loukkaantumisvaara! montażu! Ryzyko urazu!
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DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Bosch Rexroth AG VII/69 Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Slovensko Slovenčina Română Elektromagnetna / Elektromagnetické/ Câmpuri electromagnetice / magnetna polja! Nevarnost za zdravje za magnetické polia! Nebezpečenstvo pre magnetice! Pericol pentru sănătatea osebe s spodbujevalniki srca, kovinskimi zdravie osôb s kardiostimulátormi, kovovými...
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VIII/69 Bosch Rexroth AG DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Magyar Български Latviski Опасни движения! Veszélyes mozgás! Bīstamas kustības! Опасност за живота! Életveszély! Dzīvības apdraudējums! Не стойте в обсега на движение на...
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DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Bosch Rexroth AG IX/69 Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Lietuviškai Eesti Ελληνικά Alljärgnevate ohutusjuhiste Κίνδυνος θανάτου σε Pavojus gyvybei nesilaikant eiramine on eluohtlik! περίπτωση μη συμμόρφωσης με τις toliau pateikiamų saugumo nurodymų! παρακάτω...
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X/69 Bosch Rexroth AG DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Lietuviškai Eesti Ελληνικά Asjatundmatu Ακατάλληλος χειρισμός κατά τη Netinkamas darbas käsitsemine transportimisel ja montaažil! μεταφορά και συναρμολόγηση! Κίνδυνος transportuojant ir montuojant! Susižalojimo Vigastusoht! τραυματισμού!
DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Bosch Rexroth AG XI/69 Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Table of Contents Table of Contents Page Operating instruction....................13 Introduction............................13 Safety instructions......................15 Personnel.............................. 15 Explanation of signal words and the Safety alert symbol..............15 Intended use........................
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XII/69 Bosch Rexroth AG DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Table of Contents Page 10.4 Procedure............................. 55 Disassembly......................... 57 Maintenance / repair....................59 EC declaration of conformity..................61 Service and support..................... 65...
DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Bosch Rexroth AG 13/69 Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Operating instruction Operating instruction Introduction MAD and MAF motors in ATEX design according to the directive 2014/34/EU enhance the series of IndraDyn A motors of Rexroth.
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14/69 Bosch Rexroth AG DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU...
DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Bosch Rexroth AG 15/69 Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Safety instructions Safety instructions Personnel The persons responsible for the safety of persons involved in the work or af‐ fected by it must act in accordance with the national legislation.
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16/69 Bosch Rexroth AG DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU...
DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Bosch Rexroth AG 17/69 Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Intended use Intended use The ATEX motors are certified as explosion protected devices. However, please observe the notes in chapter 7 "Additional com‐...
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DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Bosch Rexroth AG 19/69 Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Application conditions Application conditions General Danger to life and high material damage by WARNING improper handling! Explosion hazard! ● To ensure explosion protection, do not use any purging devices other...
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20/69 Bosch Rexroth AG DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Application conditions Other environmental influences Observe the application notes in the project planning manual regarding risks due to outer influences, such as: ●...
DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Bosch Rexroth AG 21/69 Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Application conditions Materials used Fig. 4-1: Overview of components, using the example of MAD130 Motor component MAx100 MAx130 MAx160 MAx180 MAx225 ①...
22/69 Bosch Rexroth AG DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Application conditions Motor-internal holding brake In normal operation, use the optional holding brake only when at a standstill and when performing the drive-internal brake check. In this case, tempera‐...
DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Bosch Rexroth AG 23/69 Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Residual risks Residual risks If the purge gas supply and the monitoring for maintaining the protective Failure of the protective equipment measures in the purging device fail simultaneously, the explosion protection in an explosive atmosphere is no longer ensured and there is a risk of explo‐...
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24/69 Bosch Rexroth AG DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU...
DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Bosch Rexroth AG 25/69 Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Labeling the motors Labeling the motors Motors in ATEX design have an additional label that is located on the side of the motor housing, next to the motor type label.
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26/69 Bosch Rexroth AG DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Labeling the motors Additional identification label with details on motor purging ⇒ II Device group II, suitable for all potentially explosive atmos‐...
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DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Bosch Rexroth AG 27/69 Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Labeling the motors The minimum pre-purging flow volume is based on a required to‐ tal tube length of 20 m.
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DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Bosch Rexroth AG 29/69 Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Additional components Additional components General To operate a motor as part of an overall system within an explosion-protected area, further components are necessary. Not all required components are in the scope of delivery of Bosch Rexroth.
30/69 Bosch Rexroth AG DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Additional components Danger to life and high material damage by WARNING improper handling! Explosion hazard! The motor within ATEX atmospheres may only be commissioned as an over‐...
DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Bosch Rexroth AG 31/69 Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Mechanical attachment Mechanical attachment Before installing the motor, check whether the required information on the Preparation identification label of the motor, such as ●...
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32/69 Bosch Rexroth AG DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Mechanical attachment B05 (flange assembly) B35 (foot assembly) Hole Screw (8.8) Hole Screw (8.8) Ø [mm] Type [Nm] with µ...
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DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Bosch Rexroth AG 33/69 Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Mechanical attachment Motor at‐ Roughness height of Number of mount‐ Frame size tachment the screwing surface to ing holes type...
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DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Bosch Rexroth AG 35/69 Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Connection system Connection system General Explosion hazard due to improper handling WARNING during the connection of the motor! ● Make sure that the motor is only connected in de-energized state and a non-explosive atmosphere.
36/69 Bosch Rexroth AG DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Connection system Power connection single cabling The following description of the power connection refers to the connection of the motor with a power cable. Depending from the motor power, it can be necessary to use two power cables (double cabling).
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DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Bosch Rexroth AG 37/69 Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Connection system ① ② Seal ③ Terminal block U-V-W ④ PE connection ⑤ O-ring ⑥ Adapter plate mounting screws ⑦...
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38/69 Bosch Rexroth AG DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Connection system ① O-ring position Fig. 9-2: O-ring on cable gland WARNING! Improperly inserted or missing O-rings may lead to loss of the motor protection and to explosion hazard of Ex-type motors.
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DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Bosch Rexroth AG 39/69 Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Connection system Connection overview single ca‐ bling ① Motor ② Terminal boxes ③ Holding brake (option) ④ Backup temperature sensor. Connect the backup sensor only if necessary.
40/69 Bosch Rexroth AG DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Connection system Power connection double cabling ① Motor ② Terminal boxes ③ Holding brake (option) ④ Equipotential bonding motor ⑤...
DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Bosch Rexroth AG 41/69 Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Connection system Encoder connection A 15 meter-long connection cable is connected with the explosion-protected motors. This connection cable has been connected with the encoder at the factory.
42/69 Bosch Rexroth AG DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Connection system ① Terminal for equipotential bonding Fig. 9-5: Equipontential bonding on MAD100 Connect the equipotential bonding on the motor via the cable having the equipotential bonding of the machine or installation and tighten the screwed connection according to the following table.
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DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Bosch Rexroth AG 43/69 Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Connection system ① Fan adapter ② Cover sheet ③ Mounting screws Fig. 9-6: Fan cover on the MAD100 designed with fan cowl When changing the output direction of the fan cowl proceed as follows: Loosen the fastening screws ③...
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44/69 Bosch Rexroth AG DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Connection system Fasten the fan cover in the changed position again with all fastening screws. Fan cover with fan cowl on...
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DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Bosch Rexroth AG 45/69 Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Connection system Re-position the cable duct (rubber grommet) on the encoder cable that the hole is sealed by the rubber grommet.
46/69 Bosch Rexroth AG DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Connection system Fan shroud on Connection diameter for air hose Necessary air amount on the mo‐ MAD... [mm] tor [m³/h]...
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DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Bosch Rexroth AG 47/69 Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Connection system For example, seals consisting of hemp, teflon tape or cone-shaped screw connections are not considered to be suitable, since this type of seal may stress the connection thread at the motor to an unreasonably high extent and/or damage it permanently.
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48/69 Bosch Rexroth AG DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Connection system Allowed tightening range [Nm] between Quick coupling thread size the components of the quick coupling 1/8" ... 1/4"...
DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Bosch Rexroth AG 49/69 Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Connection system Operating pressure A maximum coolant supply pressure of 6 bar applies to all MAF motors, re‐ garding the pressure effectively existing directly at the coolant connection of...
50/69 Bosch Rexroth AG DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Connection system Purge gas connection Both purge gas ducts are connected at the appropriate thread at the motor. The connection threads are factory-made closed with protective plugs. Re‐...
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DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Bosch Rexroth AG 51/69 Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Connection system Maximum permitted input pressure on the Ex-p controller 3 bar Fig. 9-13: Purge gas connection diagram ● If several motors should be operated with a controller, con‐...
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DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Bosch Rexroth AG 53/69 Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Commissioning Commissioning 10.1 General Explosion hazard due to non-acceptance of WARNING the overall system! ● Do not carry out commissioning if connections, operating states or prod‐...
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54/69 Bosch Rexroth AG DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Commissioning Purge volume motor and tube Hose purge volume [l/m] Motor purge vol‐ Frame size ume [l] (Inner diameter hose d = 8 mm) 0.05...
DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Bosch Rexroth AG 55/69 Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Commissioning Adjustable pressure switching val‐ The minimum flow of the Bartec control device, type 07-3711-2213/1002, is preset for motors of frame size 100 ... 180. With this initialization, a drive sys‐...
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56/69 Bosch Rexroth AG DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Commissioning be adjusted, reached and kept. Thereby, notice the details of the manu‐ facturer of the controller. Record the set values of the motor purging in the commissioning log.
DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Bosch Rexroth AG 57/69 Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Disassembly Disassembly Possible injuries due to errors during the acti‐ WARNING vation of motors or work on moving elements! ●...
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DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Bosch Rexroth AG 59/69 Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Maintenance / repair Maintenance / repair Increase availability with regular preventive maintenance measures. Notice the information in the maintenance schedule of the machine manufacturer and the following details regarding maintenance measures and intervals for the motor.
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60/69 Bosch Rexroth AG DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Maintenance / repair Danger of explosion due to improper repair or WARNING maintenance! ● Repairs on ATEX motors may only be carried out by Bosch Rexroth Electric Drives and Controls GmbH or workshop that has been author‐...
DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Bosch Rexroth AG 61/69 Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU EC declaration of conformity EC declaration of conformity According to ATEX directive 2014/34/EU, the manufacturer Bosch Rexroth AG Buergermeister-Dr.-Nebel-Straße 2...
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62/69 Bosch Rexroth AG DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU EC declaration of conformity Fig. 13-1: CE declaration of conformity (original, German)
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DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Bosch Rexroth AG 63/69 Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU EC declaration of conformity Fig. 13-2: CE declaration of conformity (original, English)
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DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Bosch Rexroth AG 65/69 Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Service and support Service and support Our worldwide service network provides an optimized and efficient support. Our experts offer you advice and assistance should you have any queries.
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DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Bosch Rexroth AG 67/69 Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Index Index Additional components........29 Helpdesk............. 65 Application conditions......... 19 Holding brake............22 Connection specifications......19 Control............22 Emergency stop..........19 Functional test..........
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68/69 Bosch Rexroth AG DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Notes...
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DOK-MOTOR*-IDYN*A*EXPD-IB05-EN-P Bosch Rexroth AG 69/69 Rexroth MAD and MAF Motors in EX px d Design acc. to ATEX Directive 2014/34/EU Notes...