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Toro Reelmaster 6700-D Operator's Manual
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Toro Reelmaster 6700-D Operator's Manual

Toro Reelmaster 6700-D Operator's Manual

4-wheel drive traction unit
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Original Instructions (EN)
Reelmaster
Drive Traction Unit
Model No. 03813—Serial No. 403190001 and Up
Form No. 3427-463 Rev A
®
6700-D 4-Wheel
*3427-463* A

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Summary of Contents for Toro Reelmaster 6700-D

  • Page 1 Form No. 3427-463 Rev A Reelmaster ® 6700-D 4-Wheel Drive Traction Unit Model No. 03813—Serial No. 403190001 and Up *3427-463* A Register at www.Toro.com. Original Instructions (EN)
  • Page 2 It is a violation of California Public Resource Code additional information, contact an Authorized Service Section 4442 or 4443 to use or operate the engine on Dealer or Toro Customer Service and have the model any forest-covered, brush-covered, or grass-covered and serial numbers of your product ready.

  • Page 3: Table Of Contents

    This manual uses 2 words to highlight information. Electrical System Maintenance ......39 Important calls attention to special mechanical Electrical System Safety ........39 information and Note emphasizes general information Servicing the Battery......... 39 worthy of special attention. Checking the Fuses .......... 40 Drive System Maintenance ........

  • Page 4: Safety

    Safety • Do not operate the machine without all guards and other safety protective devices in place and functioning properly on the machine. This machine has been designed in accordance • Keep children, bystanders, and pets out of the with EN ISO 5395 (when you complete the setup operating area.
  • Page 5 decal93-6686 93-6686 1. Hydraulic fluid 2. Read the Operator's Manual. decal93-6699 decal93-6687 93-6699 93-6687 1. Machine speed 3. Continuous variable 1. Do not step here. setting 2. Slow 4. Fast decal93-6689 93-6689 1. Warning—do not carry passengers. decal93-9425 93-9425 1. Warning—read the Operator's Manual. 2.
  • Page 6 decal105-0123 105-0123 1. Throttle—slow 7. Reels disabled—lift and lower 2. Throttle—fast 8. Headlights 3. Reels raised and off 9. Headlights—On 4. Reels lowered and on when enabled—forward and backlap 10. Headlights—Off 5. Reels—enabled 11. Read the Operators Manual. 6. Reels disabled—lift only decal106-6755 106-6755 1.
  • Page 7 decal115-2045 115-2045 1. Warning—read the Operator's Manual. 2. Cutting hazard of the foot; cutting hazard of the hand—stay away from moving parts; keep all guards and shields in place. 3. Warning—do not operate this machine unless you are trained. 4. Tipping hazard—lower the cutting unit when driving down slopes; drive slowly when turning; do not turn sharply while traveling fast. 5.
  • Page 8 decal115-2046 115-2046 Note: This machine complies with the industry standard stability test in the static lateral and longitudinal tests with the maximum recommended slope indicated on the decal. Review the instructions for operating the machine on slopes in the Operator’s Manual as well as the conditions in which you would operate the machine to determine whether you can operate the machine in the conditions on that day and at that site.
  • Page 9 decal133-8062 133-8062 decal115-8000 115-8000 1. Height of cut 4. Machine speed 2. Reel—mow and backlap 5. Rear reels circuit controls 6. Front reels circuit controls 3. Read the Operator's Manual. decal138-6982 138-6982 1. Read the Operator's Manual.
  • Page 10 decalbatterysymbols Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 7. Wear eye protection; 2. No fire, open flame, or smoking explosive gases can cause blindness and other injuries.

  • Page 11: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Check the fluid levels. Lift chain Chain bracket U-bolt Screw Install the cutting units. Washer Large O-ring Kickstand –...

  • Page 12: Checking Fluid Levels

    • Engine coolant Refer to Checking the Cooling System (page 44). • Hydraulic oil Checking Fluid Levels Refer to Checking the Hydraulic Fluid (page 46). • Rear axle lubricant Refer to Checking the Rear Axle Lubricant (page No Parts Required 41).
  • Page 13 On lift arm number 4 the bracket should be rotated to the left 10 degrees from vertical (Figure g006533 Figure 3 1. Pivot rod 2. Tipper support bracket w/roller Note: The tipper bracket with the roller and the tipper support brackets are not required when operating the DPA cutting units (Figure Disconnect the lift chains from the cutting units,...
  • Page 14 Tighten all the U-bolt nuts to 52 to 65 N∙m (38 to 48 ft-lb). Mount a lift chain to each chain bracket with a screw, a washer, and a nut, positioning them as shown in Figure g006540 Figure 8 g020547 Figure 6 1.
  • Page 15 Adjusting the Rear Shield On cutting unit numbers 2, 4, and 6, remove the 2 cap screws securing the counterweight to the Under most conditions, best dispersion is attained left end of the cutting unit. when the rear shield is closed (front discharge). When Note: Remove the counterweight (Figure...
  • Page 16 Installing the Cutting Units Note: Before installing the cutting unit motors or counterweights, lubricate the internal splines Figure 14 shows the orientation of the hydraulic drive of the cutting unit reel shafts with grease. motor for each of the cutting unit locations. For any Install a counter weight onto the appropriate end of the locations requiring the motor to be mounted of each cutting unit with the cap screws provided...

  • Page 17: Making Alternate Cutting Unit Adjustments

    g000758 Figure 17 1. Lift chain 2. Cutting unit stabilizer ear g003863 Mount the motor to the drive end of the cutting Figure 19 unit and secure it with 2 cap screws (Figure 18). 1. Turf-compensation spring 3. Spring rod 2.

  • Page 18: Adding Rear Ballast

    Product Overview Adjusts the downward travel of the front three cutting units to allow for highly contoured fairways. Controls Traction Pedal Adding Rear Ballast The traction pedal (Figure 20) controls forward and reverse operation. Press the top of the pedal to move the machine forward and the bottom of the Parts needed for this procedure: pedal to move the machine backward.
  • Page 19 Engine Oil Pressure Warning Light If the light blinks during operation, it may indicate any of the following: This light (Figure 21) indicates dangerously low • The machine is being operated faster than the engine oil pressure. maximum speed value initially programmed into the ECU.
  • Page 20 Hour Meter mowing operations. Refer to Figure 24 for the proper settings. The hour meter (Figure 22) shows the total hours that the machine has been operated. g019525 Figure 22 1. Hour meter Backlap Knobs The backlap knobs (Figure 23) are used in conjunction decal115-8000 Figure 24 with the lower mow/raise control lever for backlapping...

  • Page 21: Specifications

    When the controller diagnostic light blinks, one of Attachments/Accessories the following problems has been detected by the controller: A selection of Toro approved attachments and • One of the outputs has been shorted. accessories is available for use with the machine to enhance and expand its capabilities.

  • Page 22: Before Operation

    Operation your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com for a list of all approved attachments and accessories. Before Operation To ensure optimum performance and continued safety certification of the machine, use only genuine Toro replacement parts and accessories. Replacement...

  • Page 23: Filling The Fuel Tank

    Before starting the machine each day, perform the Each Use/Daily procedures listed in Maintenance (page 30). Filling the Fuel Tank Fuel tank capacity: 57 liters (15 US gallons) Use only clean, fresh diesel fuel or biodiesel fuels with low (<500 ppm) or ultra low (<15 ppm) sulfur content. The minimum cetane rating should be 40.

  • Page 24: Starting The Engine

    • Operate the machine only in good visibility to avoid operation. Operating the machine on any slope holes or hidden hazards. requires extra caution. • Avoid mowing on wet grass. Reduced traction • Evaluate the site conditions to determine if the could cause the machine to slide.

  • Page 25: Shutting Off The Engine

    the R position. Allow the engine to warm up around the plug. Tighten the plug and turn the (without load), then move the throttle control to key to the O position. the desired position. Open the air bleed screw on the fuel injection pump (Figure 29).
  • Page 26 Verifying the Interlock-Switch on the Diagnostic ACE to change the LED to “inputs displayed”. Do not hold the button down. Function The Diagnostic ACE will illuminate the LED Service Interval: Before each use or daily associated with each of the inputs when that input switch is closed.

  • Page 27: Fault Memory And Retrieval

    ECU turn the key to the O position. The memory is problem. If this occurs, contact your authorized now cleared. Toro distributor for assistance. Turn the Backlap Switch to the O position and the Enable Switch to the D position.

  • Page 28: After Operation

    Operate in forward and reverse. Lower and raise the compartment to help prevent fires. Clean up oil or cutting units and engage and disengage the reels. fuel spills. When you feel familiar with the machine, practice • Shut off the fuel while storing or transporting the operating up and down slopes at different speeds.

  • Page 29: Pushing Or Towing The Machine

    Close the bypass valve before starting the engine. Important: Running the engine with the bypass valve open will cause the transmission to overheat. Note: Do not exceed 7 to 11 N∙m (5 to 8 ft-lb) torque to close the valve. Hydraulic Solenoid Valve Functions Use the list below to identify and describe the different...

  • Page 30: Maintenance

    • To ensure safe, optimal performance of the – Shut off the engine and remove the key. machine, use only genuine Toro replacement – Wait for all moving parts to stop. parts. Replacement parts made by other – Allow machine components to cool before manufacturers could be dangerous, and such use performing maintenance.

  • Page 31: Daily Maintenance Checklist

    Maintenance Service Maintenance Procedure Interval • Service the air cleaner. (more frequently in extremely dirty or dusty conditions). Service the air cleaner earlier if the air-cleaner indicator shows red. • Check the fuel lines and connections for deterioration, damage, or loose connections (or yearly, whichever comes first).

  • Page 32: Lubrication

    Information Important: Refer to your engine owner’s manual for additional maintenance procedures. Note: To obtain an electrical schematic or a hydraulic schematic for your machine, visit www.Toro.com. Lubrication Greasing the Bearings and Bushings Service Interval: Every 50 hours (and immediately after every washing).
  • Page 33 • Rear lift cylinder pivot (2) (Figure g019489 g019487 Figure 39 Figure 37 • Lift arm pivot (3) (Figure g019495 Figure 38 g019490 Figure 40 • Rear axle pivot (Figure g019494 Figure 41...

  • Page 34: Engine Maintenance

    Engine Maintenance • Rear lift arm pivots (2) (Figure Engine Safety • Shut off the engine before checking the oil or adding oil to the crankcase. • Do not change the governor speed or overspeed the engine. Servicing the Air Cleaner Service Interval: Every 400 hours (more frequently in g019492 extremely dirty or dusty conditions).

  • Page 35: Checking The Engine Oil

    Alternate oil: SAE 10W-30 or 5W-30 (all flexible center of the filter. temperatures) Note: Toro Premium Engine oil is available from your distributor in either 15W-40 or 10W-30 viscosity. See the Parts Catalog for part numbers. Note: The best time to check the engine oil is when the engine is cool before it has been started for the day.

  • Page 36: Servicing The Engine Oil And Filter

    g019453 Figure 48 1. Hood latch Remove the dipstick (Figure 49), wipe it clean, install the dipstick into the tube, and pull it out again. Check the oil level on the dipstick; the oil level should be up to the Full mark on the dipstick. g019455 Figure 50 1.

  • Page 37: Adjusting The Throttle

    Adjusting the Throttle Position the throttle lever forward so that it stops against the seat base slot. Loosen the throttle cable connector on the lever arm at the injection pump (Figure 53). g019471 Figure 52 1. Oil filter Add oil to the crankcase. g019472 Figure 53 1.

  • Page 38: Fuel System Maintenance

    Fuel System Loosen the drain plug on the bottom of the filter canister and open the vent on the top of the Maintenance canister mount. Draining the Fuel Tank Service Interval: Every 2 years Park the machine on a level surface, lower the cutting units, engage the parking brake, shut off the engine, and remove the key.

  • Page 39: Bleeding Air From The Injectors

    Bleeding Air from the Electrical System Injectors Maintenance Note: Perform this procedure only when the fuel system has been purged of air through normal priming Electrical System Safety procedures and the engine does not start; refer to • Disconnect the battery before repairing the Bleeding the Fuel System (page 25).

  • Page 40: Checking The Fuses

    Drive System ring inside each cell. Install the filler caps with the vents pointing to the rear (toward the fuel tank). Maintenance Keep the top of the battery clean by washing it periodically with a brush dipped in ammonia or bicarbonate of soda solution.

  • Page 41: Changing The Planetary Gear Drive Oil

    g019500 Figure 59 1. Check plug (2) g019501 Figure 61 Remove the plug at the 3 o’clock position (Figure 59). The oil level should be at the bottom of the 1. Brake housing drain plug check plug hole. If the oil level is low, remove the plug at the 12 When all of the oil has drained from both o’clock position and add oil until it begins to flow locations, install the plug in the brake housing.

  • Page 42: Changing The Rear Axle Lubricant

    Checking the Rear Wheel Toe-In Service Interval: Every 800 hours After every 800 operating hours or annually, check the rear wheel toe-in. Measure the center-to-center distance (at axle height) at the front and rear of the steering tires. The front measurement must be 3 mm (1/8 inch) g009716 less than the rear measurement.

  • Page 43: Cooling System Maintenance

    Cooling System Jack up left side of machine until the front tire and the rear tire are off the shop floor. Support Maintenance the machine with jack stands to prevent it from falling accidentally. Start the engine and allow it to run at low idle. Cooling System Safety Adjust the jam nuts on the pump rod end to •...

  • Page 44: Checking The Cooling System

    g019479 Figure 67 g007916 Figure 68 1. Oil cooler 2. Radiator 1. Expansion tank Clean both sides of the oil cooler and radiator Fill the expansion tank to the Full mark and the area thoroughly with compressed air. Do not radiator to the top of the filler neck.

  • Page 45: Brake Maintenance

    Brake Maintenance Protect the cooling system with a 50/50 solution of water and permanent ethylene glycol anti-freeze. Do not use only water in the cooling system. Adjusting the Service • After every 100 operating hours, inspect and tighten the hose connections. Replace any Brakes deteriorated hoses.

  • Page 46: Belt Maintenance

    Belt Maintenance Hydraulic System Maintenance Checking the Alternator Belt Hydraulic System Safety • Seek immediate medical attention if fluid is injected Service Interval: Every 100 hours into skin. Injected fluid must be surgically removed Check condition and tension of alternator belt after within a few hours by a doctor.

  • Page 47: Hydraulic Fluid Specifications

    6 mm (1/4 inch) of the mark on the dipstick. This fluid is compatible with the elastomers used in Toro hydraulic systems and is suitable for a If the level is low, add the appropriate fluid to wide-range of temperature conditions. This fluid is raise the level to the full mark.

  • Page 48: Replacing The Hydraulic Filter

    When the indicator is in the red zone, change the filter Test Port A (Figure 75) is used to assist in element. troubleshooting the hydraulic circuit for the lift Use the Toro replacement filter (Part No. 94-2621). cylinders.
  • Page 49 g000791 Figure 77 g007908 1. Test port D (charge 3. Test port F (traction Figure 75 pressure) reverse pressure) 1. Test port A (lift cylinders) 2. Test port E (traction 4. Test port G (steering circuit forward pressure) pressure) Test Port B (Figure 76) is used to assist in troubleshooting the hydraulic circuit for the front...

  • Page 50: Cutting Unit System Maintenance

    Units Apply lapping compound with a long-handled Note: brush (Toro Part No. 29-9100). Never use a When backlapping, the front units all operate short-handled brush. together, and the rear units operate together. If the reels stall or become erratic while...

  • Page 51: Adjusting The Cutting Unit Lowering Rate

    Using a file, carefully remove the burr without dulling the cutting edge. Repeat the procedure for all cutting units to be backlapped. When you are finished with the backlap operation, return the backlap knobs to the forward flow position, lower the seat, and wash all lapping compound off the cutting units.

  • Page 52: Adjusting The Travel Of The Front 3 Cutting Units

    (Figure 81). Contact your authorized Toro distributor for assistance. Note: Moving the carrier frame down decreases...

  • Page 53: Storage

    Clean the battery, terminals, and posts with a wire brush and baking-soda solution. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. Slowly charge the battery every 60 days for 24 hours to prevent lead sulfation of the battery.
  • Page 54 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.
  • Page 55 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.
  • Page 56 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.

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