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Toro Reelmaster 6700-D Operator's Manual
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Toro Reelmaster 6700-D Operator's Manual

Toro Reelmaster 6700-D Operator's Manual

4 wheel drive traction unit
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See also: Service Manual
Form No. 3328–631 Rev A
Reelmaster 6700-D
4 Wheel Drive Traction Unit
Model No. 03808—230000001 and Up
Operator's Manual
English (EN, GB)

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Summary of Contents for Toro Reelmaster 6700-D

  • Page 1 Form No. 3328–631 Rev A Reelmaster 6700-D 4 Wheel Drive Traction Unit Model No. 03808—230000001 and Up Operator’s Manual English (EN, GB)

  • Page 2: Table Of Contents

    ........Checking the Torque of the Wheel Nuts or Bolts The Toro General Commercial Products Warranty 2002 by The Toro Company...

  • Page 3: Introduction

    Authorized Service B71.4-1999 specifications in effect at the time of Dealer or Toro Customer Service and have the model and production when, ballast is added; refer to Rear Ballast, serial numbers of your product ready. Figure 1 illustrates...
  • Page 4 Wear appropriate clothing including hard hat, safety Slow down and use caution when making turns and glasses and ear protection. Long hair, loose clothing or crossing roads and sidewalks. Stop reels if not mowing. jewelry may get tangled in moving parts. Do not operate the mower under the influence of Inspect the area where the equipment is to be used and alcohol or drugs.

  • Page 5: Toro Mower Safety

    The following list contains safety information specific to positioned guards can lead to thrown object injuries. Do Toro products or other safety information that you must not resume mowing until the area is cleared. know that is not included in the ANSI standards.

  • Page 6: Safety And Instruction Decals

    Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93-6693 1. Warning—crushing of fingers and hands. Stop the reels before proceeding.
  • Page 7 93-9425 1. Danger—read the operator’s manual. 93-6668 2. Hydraulic hoses are under pressure—stay away from moving 1. The battery contains lead. Do not throw it in the garbage. parts. 104-9298 93-6696 1. Read the operator’s manual for further instructions. 1. Danger—spring loaded device. Read the operator’s manual for further instructions.
  • Page 8 105-0134 105–0123 1. Throttle—slow 4. Reels lowered and on when 6. Reels disabled—lift only 9. Headlights—on enabled—forward and 2. Throttle—fast 7. Reels disabled—lift and 10. Headlights—off backlap lower 3. Reels raised and off 11. Read the operator’s manual 5. Reels—enabled 8.
  • Page 9 104-9294 1. Do not tow—read the operator’s manual for further instructions. 2. Danger—read the operator’s manual. 3. Thrown object hazard—keep bystander away. 4. Cutting hazard to hands and feet—stay away from moving parts. 5. Danger—set the parking brake, stop the engine, and remove the key before leaving the operator’s position.

  • Page 10: Specifications

    Foot pedal control of forward/reverse ground speed. Traction system Toro 4-Matic 4-Wheel Drive System only: Rear drive axle coupled to hydrostatic transmission via overrunning clutch for full time on-demand 4 wheel drive. A Roll Over Protective Structure (ROPS) and seat belt are standard.

  • Page 11: Measurements

    Measurements Optional Equipment Width-of-cut 133 in. 5 Blade Cutting Unit (7 in.) Model No. 03860 Overall width 7 Blade Cutting Unit (7 in.) Model No. 03861 89 in. 11 Blade Cutting Unit (7 in.) Model No. 03862 Transport 110 in. Dethatching Cutting Unit Model No.

  • Page 12: Setup

    EEC decals Apply to machine for CE EEC certificate Operator’s manual (traction unit) Read before operating the machine. Parts catalog Registration card Fill out and return to Toro. Installing the Cutting Units Motor Weight Weight* Motor Weight Motor Cutting unit models 03860, 03861, and 03862 can be installed at any of the seven mounting locations on the traction unit.
  • Page 13 2. Remove protective plugs from each end of cutting unit. 8. Secure pivot knuckle to carrier frame with a thrust washer, flat washer and a flange head capscrew (Fig. 4). 3. Lubricate and install a large O-ring into bearing housing groove on each end of cutting unit (Fig.

  • Page 14: Alternate Adjustments

    Alternate Adjustments Note: As compressed spring length (A) DECREASES, weight transfer from front roller to rear roller INCREASES and carrier frame/cutting unit rotation angle (B) Tractors are setup at the factory appropriately for most DECREASES. fairway mowing applications. Note: As gap (C) between spring bracket and washer The following adjustments are available for fine-tuning of INCREASES, cutting unit ground clearance DECREASES the machine to the application:...
  • Page 15 To increase/adjust the turn around height of the cutting units proceed as follows: Position machine on a level surface, lower the cutting units and stop the engine. Loosen the carriage bolt nut securing the lift arm switch bracket to the #4, 6 or 7 lift arms (Fig. 10). #4 shown in figure.
  • Page 16 Note: Moving the carrier frame down will decrease the Rear Ballast amount of clearance between the cutting units and the Model 03808 complies with the ANSI B71.4–1999 ground in turnaround and transport positions and may Standard when the following is installed on machine. require adjusting the lift chain length on the cutting unit.

  • Page 17: Before Operating

    Before Operating 3. If oil level is low, remove filler cap and add SAE 10W30 CD, CE, CF, CF-4 or CG-4 oil until level reaches FULL mark on dipstick. Do not overfill. Note: Determine the left and right sides of the machine from the normal operating position.

  • Page 18: Filling The Fuel Tank

    The following list is not assumed to be all–inclusive. 6. Close hood and secure latch. Hydraulic fluids produced by other manufacturers may be used if they cross find a cross reference equivalent to the products listed. Toro will not assume responsibility for...

  • Page 19: Checking The Planetary Gear Drive Oil

    Mobil. Contact your local Toro Distributor for details. This 3. Add gear oil to the hole in the planetary, if necessary, to oil is available in 5 gallon (19 l) containers from your Toro bring the oil up to the proper level. Install the plug.

  • Page 20: Checking The Rear Axle Lubricant

    Figure 21 1. Check plug 2. Fill plug Figure 19 1. Check/drain plug Checking the Tire Pressure The tires are over-inflated for shipping. Therefore, release some of the air to reduce the pressure. Correct air pressure in the front and rear tires is 15–20 psi. Important Maintain even pressure in all tires to ensure a good quality-of-cut and proper machine performance.

  • Page 21: Operation

    Operation Key Switch The key switch (Fig. 22) has three positions: OFF, ON/Preheat and START. Note: Determine the left and right sides of the machine from the normal operating position. Speedometer Controls The speedometer (Fig. 22) indicates ground speed at which machine is traveling.
  • Page 22 Glow Plug Indicator Light When the indicator light (Fig. 23) is lit, indicates glow plugs are on. Charge Indicator The charge indicator (Fig. 23) illuminates when system charging circuit malfunctions. Enable/Disable Switches The enable/disable switches (Fig. 23) are used in conjunction with the lower mow/raise control lever Figure 24 (Joystick) to operate reels.

  • Page 23: Starting And Stopping

    Seat Bleeding the Fuel System The seat adjusting lever (Fig. 26) allows 4 inch fore and aft 1. Park the machine on a level surface. Make sure fuel adjustment. The seat adjusting knob (Fig. 26) adjusts seat tank is at least half full. for operators weight.

  • Page 24: Red Diagnostic Light

    Figure 29 1. Reel control light Figure 28 1. Fuel injection pump bleed screw Pushing or Towing the Machine In an emergency, the machine can be moved by actuating 6. Turn key in ignition switch to the ON position. Electric the bypass valve in the variable displacement hydraulic fuel pump will begin operation, thereby forcing air out pump and pushing or towing the machine.

  • Page 25: Green Diagnostic Light

    Green Diagnostic Light Diagnostic ACE Display (Optional) The machine is equipped with a diagnostic light which indicates if the electronic controller is functioning correctly. The machine is equipped with an electronic controller The green diagnostic light (Fig. 31) is located under the which controls most machine functions.
  • Page 26 3. Connect the Diagnostic ACE display connector to the blink on and off when corresponding switch is closed. harness connector (Fig. 33). Make sure correct overlay Repeat on each switch that is possible to be changed by decal is positioned on Diagnostic ACE display. hand.

  • Page 27: Fault Memory And Retrieval

    LEDs are not correctly Disable position. illuminated, this indicates an ECU problem. If this occurs, contact your Toro Distributor for assistance. Important The Diagnostic ACE display must not be left connected to the machine. It is not designed to Fault Memory and Retrieval withstand the environment of the machine’s every day use.

  • Page 28: Operating Characteristics

    Operating Characteristics Warning System If a warning light comes on during operation, stop the Familiarization machine immediately and correct the problem before continuing operation. Serious damage could occur if the Before mowing grass, practice operating machine in an machine is operated with a malfunction. open area.

  • Page 29: Maintenance

    Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule Maintenance Service Maintenance Procedure Interval Check the fan and alternator belt tension. After first 10 hours Torque the wheel lug nuts. Change the engine oil and filter.

  • Page 30: Daily Maintenance Checklist

    Caution If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition and disconnect the wire from the spark plug before you do any maintenance.

  • Page 31: Lubrication

    Lubrication The machine has grease fittings that must be lubricated regularly with No. 2 General Purpose Lithium Base Grease. If machine is operated under normal conditions, lubricate all bearings and bushings after every 50 hours of operation or immediately after every washing. The grease fitting locations and quantities are: Cutting unit carrier frame and pivot (2 ea.) (Fig.
  • Page 32 Figure 37 Figure 40 Figure 38 Figure 41 Figure 39 Figure 42...

  • Page 33: Service Interval Chart

    Service Interval Chart...

  • Page 34: Servicing The Air Cleaner

    Servicing the Air Cleaner Check air cleaner body for damage which could possibly cause an air leak. Replace a damaged air cleaner body. Service the air cleaner filters whenever air cleaner indicator (Fig. 43) shows red or every 400 hours (more frequently in extreme dusty or dirty conditions).

  • Page 35: Servicing The Engine Oil And Filter

    6. Insert new filter properly into air cleaner body. Make Fuel System sure filter is sealed properly by applying pressure to outer rim of filter when installing. Do not press on Fuel Tank flexible center of filter. Drain and clean fuel tank every 2 years. Also, drain and 7.

  • Page 36: Engine Cooling System

    1. Locate fuel filter, under hood, and place a clean 3. Remove filter from bowl and replace with new filter. container under it. 4. Install filter bowl by hand until O-ring contacts 2. Loosen drain plug on bottom of filter canister. Tighten mounting surface.

  • Page 37: Check Engine Belt

    Maintaining the Cooling System Capacity of the system is 10 qts. (9.4 l). Always protect cooling system with a 50/50 solution of water and permanent ethylene glycol anti-freeze. Do not use water only in the cooling system. 1. After every 100 operating hours, inspect and tighten hose connections.

  • Page 38: Adjusting Throttle

    If fluid becomes contaminated, contact Important Use of any other filter may void the your local Toro distributor because the system must be warranty on some components. flushed. Contaminated fluid looks milky or black when 1. Position machine on a level surface, lower the cutting compared to clean oil.

  • Page 39: Checking The Hydraulic Lines And Hoses

    Hydraulic System Test Ports The test ports are used to test pressure in the hydraulic circuits. Contact your local Toro distributor for assistance. 1. Test Port “A” (Fig. 59) is used to assist in trouble shooting the hydraulic circuit for the lift cylinders.

  • Page 40: Adjusting The Traction Drive For Neutral

    6. Test Port “F” is used to measure traction reverse pressure (Fig. 61). 7. Test Port “G” is used to measure steering circuit pressure (Fig. 61). Adjust Length Figure 62 1. Pump rod 2. Pump control tube 5. After wheel rotation ceases, tighten jam nuts to secure Figure 61 adjustment.

  • Page 41: Hydraulic Schematic

    Hydraulic Schematic...

  • Page 42: Adjusting The Service Brakes

    Adjusting the Service Brakes Adjust the service brakes when there is more than 1 inch of free travel of the brake pedal, or when the brakes do not work effectively. Free travel is the distance the brake pedal moves before braking resistance is felt. 1.

  • Page 43: Changing The Rear Axle Lubricant

    Changing the Rear Axle 2. To adjust, remove the cotter pin and nut from either tie rod ball joint. Remove tie rod ball joint from axle case Lubricant support. 3. Loosen the clamps at both ends of the tie rods. Change the oil initially after the first 200 hours of operation and every 800 hours of operation thereafter.

  • Page 44: Fuses

    Rinse with clear water. Coat the battery posts and cable connectors with Grafo 112X (skin-over) grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. Danger Battery electrolyte contains sulfuric acid which is a deadly poison and causes severe burns.

  • Page 45: Optional Lighting

    FUSE 7.5 A ORANGE ORANGE SWITCH P/N: 75–1010 RELAY P/N: 70–1480 (IN EXISTING TRACTOR HARNESS) BLACK ENGINE GROUND LIGHTS Figure 70 Switch Relay Toro Part No. 75-1010 Toro Part No. 70-1480 Honeywell Part No. 1TL1-2 Hella Part No. 87411 B...

  • Page 46: Electrical Schematic

    Electrical Schematic...

  • Page 47: Backlapping

    8. Apply lapping compound with a long handle brush and move the Enable/Disable switch to disable position. (Toro Part No. 29-9100). Never use a short handled 2. Unlock and raise the seat to expose controls. brush (Fig. 72).
  • Page 48 12. Repeat procedure for all cutting units to be backlapped. When backlap operation has been completed, return the backlap knobs to the forward flow position, lower seat and wash all lapping compound off cutting units. Adjust cutting unit reel to bedknife as needed. Note: If the backlap knobs are not returned to the forward flow position after backlapping, the cutting units will not raise or function properly.

  • Page 49: Storage

    C. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. D. Slowly recharge the battery every 60 days for 24 hours to prevent lead sulfation of the battery.

  • Page 52: The Toro General Commercial Products Warranty

    If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.

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