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Sony CDX-CA400 Product Guide Service Manual
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Sony CDX-CA400 Product Guide Service Manual

Sony CDX-CA400 Product Guide Service Manual

Fm/am compact disc player
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CDX-CA400/CA530X/CA580X
SERVICE MANUAL
Ver 1.0 2001. 12
• The tuner and CD sections have no adjustments.
AUDIO POWER SPECIFICATIONS (US Model)
POWER OUTPUT AND TOTAL HARMONIC DISTORTION
23 watts per channel minimum continuous average power into
4 ohms, 4 channels driven from 20 Hz to 20 kHz with no more
than 5% total harmonic distortion.
CD player section
Signal-to-noise ratio
90 dB
Frequency response
10 – 20,000 Hz
Wow and flutter
Below measurable limit
Tuner section
FM
Tuning range
87.5 – 107.9 MHz
Antenna terminal
External antenna connector
Intermediate frequency 10.7 MHz
Usable sensitivity
11 dBf
Selectivity
75 dB at 400 kHz
Signal-to-noise ratio
65 dB (stereo),
68 dB (mono)
Harmonic distortion at 1 kHz
0.7% (stereo),
0.5% (mono)
Separation
33 dB at 1 kHz
Frequency response
30 – 15,000 Hz
AM
Tuning range
530 – 1,710 kHz
Antenna terminal
External antenna connector
Intermediate frequency 10.7 MHz/450 kHz
Sensitivity
30 µV
Power amplifier section
Outputs
Speaker outputs
(sure seal connectors)
Speaker impedance
4 – 8 ohms
Maximum power output 50 W 4 (at 4 ohms)
Sony Corporation
9-873-433-01
2001L0400-1
e Vehicle Company
© 2001. 12
Published by Sony Engineering Corporation
Photo: CDX-CA400
Model Name Using Similar Mechanism
CD Drive Mechanism Type
Optical Pick-up Name
SPECIFICATIONS
General
Outputs
Tone controls
Power requirements
Dimensions
Mounting dimensions
Mass
Supplied accessories
Note
This unit cannot be connected to a digital preamplifier or an equalizer.
Design and specifications are subject to change without
notice.
FM/AM COMPACT DISC PLAYER
US Model
Canadian Model
E Model
CDX-CA530X/CA580X
CDX-L300/L460X
MG-393XA-121//K
KSS-720A
Audio outputs
Power antenna relay control lead
Power amplifier control lead
Bass ±10 dB at 20 Hz (CDX-CA400)
Bass ±9 dB at 100 Hz (CDX-CA530X/CA580X)
Treble ±10 dB at 20 kHz (CDX-CA400)
Treble ±9 dB at 10 kHz (CDX-CA530X/CA580X)
12 V DC car battery
(negative ground)
Approx. 178
50
177 mm
(7
2 7 in.) (w/h/d)
1/8
Approx. 182
53
161 mm
(7
2
6
in.) (w/h/d)
1/4
1/8
3/8
Approx. 1.2 kg
(2 lb. 10 oz.)
Parts for installation and connections (1 set)
Front panel case (1)
Card remote commander
RM-X115 (CA400/CA580X)
CDX-CA400
1

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Summary of Contents for Sony CDX-CA400 Product Guide

  • Page 1 Maximum power output 50 W 4 (at 4 ohms) Sony Corporation 9-873-433-01 2001L0400-1 e Vehicle Company © 2001. 12 Published by Sony Engineering Corporation Photo: CDX-CA400 Model Name Using Similar Mechanism CD Drive Mechanism Type Optical Pick-up Name SPECIFICATIONS General...
  • Page 2 LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.

  • Page 3: Table Of Contents

    1. GENERAL Location of controls (CDX-CA400) ... 4 Location of controls (CDX-CA530X/CA580X) ... 4 Connections (CDX-CA400) ... 5 Connections (CDX-CA530X/CA580X) ... 6 2. DISASSEMBLY 2-1. Panel (1) Assy, Sub ... 7 2-2. CD Mechanism Block ... 8 2-3. Main Board ... 8 2-4.

  • Page 4: General

    CDX-CA400/CA530X/CA580X (CDX-CA400) (CDX-CA400) SECTION 1 GENERAL (CDX-CA530X/CA580X) (CDX-CA530X/CA580X) This section is extracted from instruction manual.

  • Page 5: Connections (Cdx-Ca400)

    CDX-CA400/CA530X/CA580X Connections (CDX-CA400)

  • Page 6: Connections (Cdx-Ca530X/Ca580X)

    CDX-CA400/CA530X/CA580X Connections (CDX-CA530X/CA580X)

  • Page 7: Disassembly

    Note : This set can be disassemble according to the following sequence. 2-1. PANEL (1) ASSY, SUB (Page 7) 2-2. CD MECHANISM BLOCK (Page 8) 2-3. MAIN BOARD (Page 8) 2-4. HEAT SINK (Page 9) Note : Follow the disassembly procedure in the numerical order given. 2-1.

  • Page 8: Cd Mechanism Block

    CDX-CA400/CA530X/CA580X 2-2. CD MECHANISM BLOCK 7 bracket (CD) 5 CD mechanism block 6 PTT 2.6x6 2 PTT 2.6x6 1 PTT 2.6x6 4 CNP701 2-3. MAIN BOARD 3 screw (+BTT) 5 MAIN board 4 screws (+BTT) 2 PTT 2.6x8 1 PTT 2.6x8...

  • Page 9: Heat Sink

    2-4. HEAT SINK 2-5. CHASSIS (T) SUB ASSY 2 P 2x3 1 Unsolder the lead wires. black white CDX-CA400/CA530X/CA580X 6 heat sink 5 PTT 2.6x8 4 PTT 2.6x8 3 PTT 2.6x12 2 PTT 2.6x8 1 PTT 2.6x8 3 P 2x3 4 chassis (T) sub assy...

  • Page 10: Lever Section

    CDX-CA400/CA530X/CA580X 2-6. LEVER SECTION 5 guide (disc) 6 lever (R) 3 tension spring (LR) 7 lever (L) 1 special screw 2 IN SELF SW board 4 claws 2-7. SERVO BOARD 7 SERVO board 6 special screw 5 special screws 2 Removal the solders. 8 connector 1 CN3 3 P 2x3...

  • Page 11: Shaft Roller Assy

    2-8. SHAFT ROLLER ASSY • When installing, take note of the positions arm (roller) and washers. (Fig. 1) 3 retaing ring (RA) 4 shaft retainer 2-9. FLOATING BLOCK ASSY 7 compression spring (FL) 1 tension spring (KF1) 5 Turn loading ring in the direction of the arrow.

  • Page 12: Optical Pick-Up Block

    CDX-CA400/CA530X/CA580X 2-10. OPTICAL PICK-UP BLOCK 4 P 2x3 1 P 2x3 5 spring (feed), plate 2 sled motor assy 3 optical pick-up block 6 shaft (feed) assy...

  • Page 13: Diagrams

    3-1. IC PIN DESCRIPTION • IC801 µPD780076GK-520-9ET (SYSTEM CONTROLLER) Pin No. Pin Name D SW IN SW/PH2 LM LD LM EJ A ATT PLL DI VSSO VDDO PLL CLK PLL DO PLL CE BEEP L V CE L V DO L V CLK BUS SI BUS SO...
  • Page 14 CDX-CA400/CA530X/CA580X Pin No. Pin Name SHIFT BUS ON SB RST PW ON X SO X SI X SCK RFOK CD RST ACC IN X AO L SW Pin Description — Not used in this set. Enable output of bus IC Reset output of bus IC System power supply control output CD DSP IC serial data output...

  • Page 15: Block Diagram -Cd Section

    3-2. BLOCK DIAGRAM — CD SECTION — RF AMP,DIGITAL SERVO DIGITAL SIGNAL PROCESSOR OPTICAL PICK-UP KSS-720A CONV. FORCUS ERROR TRACKING ERROR DRIVE FOCUS/TRACKING COIL DRIVE, SLED/SPINDLE/LOADING MOTOR DRIVE FCS- FOCUS FOCUS COIL FCS+ COIL DRIVE TRK+ TRACKING TRACKING COIL TRK- COIL DRIVE SLED...

  • Page 16: Block Diagram -Tuner Section

    CDX-CA400/CA530X/CA580X 3-3. BLOCK DIAGRAM — TUNER SECTION — TUNER UNIT TU601 (Page 15) CNJ601 FM_ANT L-CH (ANTENNA) R-CH R-CH AM_ANT DET_OUT DISPLAY SECTION (Page 17) AM_DX/LCL FM_DX/LCL FM/AM_OSC FM_VCO AM_VCO FM_VT FM_CP AM_VT AM_CP OSC-IN SEEK IF_COUNT • FM/AM_VCC MONO FM POWER TU+8V CONTROL...

  • Page 17: Block Diagram -Display Section

    3-4. BLOCK DIAGRAM — DISPLAY SECTION — LCD DO TUNER LCD CLK SECTION LCD CE (Page 16) SYSTEM CONTROL LCD DRIVE IC801 (3/3) IC551 KEY 0 KEY 0 DATA DATA KEY MATRIX S501-519 KEY 1 KEY 1 SEG52 LCD INH KEY ACK SIRCS ILL B+...

  • Page 18: Printed Wiring Boards -Cd Mechanism Section

    CDX-CA400/CA530X/CA580X 3-6. PRINTED WIRING BOARDS — CD MECHANISM SECTION — • Refer to page 17 for Circuit Boards Location. THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. (In addition to this, the necessary note is printed in each block.) for schematic diagram: •...
  • Page 19 CDX-CA400/CA530X/CA580X • Semiconductor Location Ref. No. (Page 21) Location...

  • Page 20: Schematic Diagram -Cd Mechanism Section

    CDX-CA400/CA530X/CA580X 3-7. SCHEMATIC DIAGRAM — CD MECHANISM SECTION — • Refer to page 26 for IC Block Diagrams. TP77 TP78 TP79 TP80 TP81 TP82 TP83 TP84 CN13 TP85 M902 M901 TP87 M903 TP86 Note: • Voltage is dc with respect to ground under no-signal conditions.

  • Page 21: Printed Wiring Board -Main Section

    3-8. PRINTED WIRING BOARD — MAIN SECTION — • Refer to page 17 for Circuit Boards Location. C103 C435 C214 C219 C605 C631 C610 C606 C620 (Page 24) CNP901 IC101 C432 C701 C702 C703 C919 C704 Q905 Q911 C801 CDX-CA400/CA530X/CA580X C904 •...

  • Page 22: Schematic Diagram -Main Section (1/2)

    CDX-CA400/CA530X/CA580X 3-9. SCHEMATIC DIAGRAM — MAIN SECTION (1/2) — • Refer to page 17 for Waveforms. IC802 R853 R852 R851 Q910 D854 Q904 R911 D907 TH851 CNJ801 C869 D853 R854 C851 D851 D852 C847 L703 (Page C701 CNP701 L701 C702 L702 C703 C704...

  • Page 23: Schematic Diagram -Main Section (2/2)

    3-10. SCHEMATIC DIAGRAM — MAIN SECTION (2/2) — • Refer to page 26 for IC Block Diagrams. L901 C901 D901 CNP901 C931 D933 F901 D922 D921 D920 D919 D917 D918 D915 D916 R908 R901 R906 Q902 C904 R909 R907 D903 Note: •...

  • Page 24: Printed Wiring Board -Display Section

    CDX-CA400/CA530X/CA580X 3-11. PRINTED WIRING BOARD — DISPLAY SECTION — • Refer to page 17 for Circuit Boards Location. S501 JR503 S511 R513 PL552 S514 S512 R511 R515 JR506 S502 CNP552 S515 (Page 21) D556 D551 D553 D554 JR507 R516 R517 R519 R518 S517...

  • Page 25: Schematic Diagram -Display Section

    3-12. SCHEMATIC DIAGRAM — DISPLAY SECTION — CNP551 CNP552 PL551 D561 JR507 JR508 (Page 22) JR505 D562 PL552 D553 D563 S501 R501 S502 R502 S503 R503 S504 R504 S505 R505 R506 S506 R507 S507 R508 S508 R509 S509 R510 S510 R554 D567 D570...
  • Page 26 CDX-CA400/CA530X/CA580X • IC BLOCK DIAGRAMS IC1 µPD63711GC-8EU 71 70 AGCI COMPARATOR MEMORY PROCESSOR AUTO GAIN FD/TD/SD/MD CONTROLLER CONTROLLER AGND ADDER FEOFS SVDRAM TEOFS SVCRAM MULTIPLIER SVROM AMP BLOCK DECODER AVDD PROCESSOR REFOUT SWITCH DEFECT DEFECT COMPARATOR RFENV MIRENV MIRR TRACKING REGISTER FOCUS REGISTER...
  • Page 27 IC401 LC75421M-TLM-E LROUT LFOUT LFIN LOUT LBASS2 CONTROL CIRCUIT LBASS1 10 LTRE 11 LSELO – CDX-CA400/CA530X/CA580X INTERFACE LOGIC CONTROL CIRCUIT CIRCUIT LVREF RVREF – RROUT RFOUT 32 RFIN ROUT RBASS2 RBASS1 RTRE 26 RIN RSELO VREF...

  • Page 28: Exploded Views

    CDX-CA400/CA530X/CA580X NOTE: • The mechanical parts with no reference number in the exploded views are not supplied. • Items marked “*” are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. •...

  • Page 29: Front Panel Section

    4-2. FRONT PANEL SECTION LCD501 Ref. No. Part No. Description X-3381-640-1 PANEL (S) ASSY, FRONT (CA400) X-3381-641-1 PANEL (S) ASSY, FRONT (CA530X) X-3381-642-1 PANEL (S) ASSY, FRONT (CA580X) 3-236-909-01 BUTTON (OFF) 3-236-912-01 BUTTON (EJECT) 3-236-908-01 BUTTON (MBP) 3-236-910-01 BUTTON (1-6) 3-236-905-01 BUTTON (D-BASS) X-3381-356-1 RING (SEEK) ASSY 3-236-904-01 BUTTON (SOURCE)

  • Page 30: Cd Mechanism Section (1)

    CDX-CA400/CA530X/CA580X 4-3. CD MECHANISM SECTION (1) (MG-393XA-121//K) Ref. No. Part No. Description 1-683-283-11 IN SELF SW BOARD 3-040-039-02 CHASSIS (T) 3-040-038-01 SPRING (LR), TENSION 3-040-050-01 LEVER (L) 3-040-022-01 RETAINER (ROLLER), SHAFT 3-040-044-01 ROLLER (S) 3-040-067-01 LEVER (R) A-3301-980-A SHAFT ROLLER ASSY 3-040-037-01 GUIDE (DISC) 3-040-040-02 ARM (ROLLER) A-3283-233-A SERVO BOARD, COMPLETE...

  • Page 31: Cd Mechanism Section (2)

    4-4. CD MECHANISM SECTION (2) (MG-393XA-121//K) Ref. No. Part No. Description 3-040-025-01 ARM, CHUCKING 3-040-031-01 DAMPER (T) 3-040-056-01 LEVER (D) 3-040-024-01 RETAINER (DISC) 3-040-054-01 WHEEL (LW), WORM 3-040-026-01 SPRING (CH), TENSION 3-040-032-01 SPRING (FL), COMPRESSION Remark Ref. No. Part No. 3-040-033-01 SPRING (KF1), TENSION A-3307-422-A CHASSIS (M) COMPLETE ASSY 3-040-059-01 SPRING (TR), TENSION...

  • Page 32: Cd Mechanism Section (3)

    CDX-CA400/CA530X/CA580X 4-5. CD MECHANISM SECTION (3) (MG-393XA-121//K) Ref. No. Part No. Description X-3378-480-1 CHASSIS (OP) ASSY (including M901) 3-040-029-01 SPRING (SL), TORSION 3-040-045-01 BASE (DRIVING) 3-040-194-01 GEAR (MIDWAY) A-3301-983-A SHAFT (FEED) ASSY 3-040-030-01 SPRING (FEED), PLATE 1-823-641-11 CABLE, FLEXIBLE FLAT (6 CORE) M901 The components identified by mark 0 or dotted line with mark...

  • Page 33: Electrical Parts List

    NOTE: • Due to standardization, replacements in the parts list may be different from the parts specified in the diagrams or the components used on the set. • -XX and -X mean standardized parts, so they may have some difference from the original one.
  • Page 34 CDX-CA400/CA530X/CA580X DISPLAY IN SELF SW Ref. No. Part No. Description D587 8-719-053-09 LED SML-310VTT86 (VOL1) D587 8-719-078-21 LED SML-310PTT86 (VOL1) (CA400) < IC > IC551 8-759-369-90 IC LC75822ED IC552 8-749-017-35 IC KSM-401N < JUMPER RESISTOR > JR503 1-216-864-11 METAL CHIP JR504 1-216-864-11 METAL CHIP JR505...
  • Page 35 Ref. No. Part No. Description A-3283-245-A MAIN BOARD, COMPLETE (including ********************* 3-019-565-01 BRACKET (IC) 3-041-261-11 BRACKET (TR) 3-236-922-01 HEAT SINK 7-685-793-09 SCREW +PTT 2.6X8 (S) 7-685-795-09 SCREW +PTT 2.6X12 (S) < CAPACITOR > C101 1-164-346-11 CERAMIC CHIP C102 1-164-346-11 CERAMIC CHIP C103 1-104-396-11 ELECT C104...
  • Page 36 CDX-CA400/CA530X/CA580X MAIN Ref. No. Part No. Description C915 1-110-654-11 DOUBLE LAYERS 0.047F C916 1-164-156-11 CERAMIC CHIP C919 1-124-229-00 ELECT C931 1-164-156-11 CERAMIC CHIP < JACK > CNJ601 1-793-598-11 JACK (ANTENNA) < CONNECTOR > CNJ801 1-580-907-31 PLUG, CONNECTOR (BUS CONTROL IN) CNP701 1-815-260-11 CONNECTOR, BOARD TO BOARD 30P CNP801 1-794-311-21 PLUG, CONNECTOR 12P CNP901 1-774-701-11 PIN, CONNECTOR 16P...
  • Page 37 Ref. No. Part No. Description Q910 8-729-920-85 TRANSISTOR 2SD1664-QR Q911 8-729-055-96 TRANSISTOR SRC1203SF Q912 8-729-055-92 TRANSISTOR SRA2203SF Q913 8-729-019-00 TRANSISTOR 2SD2394-G Q914 8-729-055-96 TRANSISTOR SRC1203SF Q915 8-729-049-43 TRANSISTOR STB1132Y Q917 8-729-820-46 TRANSISTOR 2SB1202FAS Q918 8-729-055-92 TRANSISTOR SRA2203SF Q919 8-729-920-85 TRANSISTOR 2SD1664-QR Q920 8-729-920-85 TRANSISTOR 2SD1664-QR Q921...
  • Page 38 CDX-CA400/CA530X/CA580X SERVO MAIN Ref. No. Part No. Description R919 1-249-421-11 CARBON 2.2K R920 1-216-849-11 METAL CHIP 220K R922 1-208-806-11 RES-CHIP R923 1-208-806-11 RES-CHIP R924 1-249-404-00 CARBON R925 1-249-404-00 CARBON R926 1-249-404-00 CARBON R927 1-249-404-00 CARBON R928 1-249-404-00 CARBON R929 1-249-404-00 CARBON R930 1-249-395-11 CARBON R931...
  • Page 39 Ref. No. Part No. Description 1-216-809-11 METAL CHIP 1-216-809-11 METAL CHIP 1-216-809-11 METAL CHIP 1-216-809-11 METAL CHIP 1-216-821-11 METAL CHIP 1-216-821-11 METAL CHIP 1-216-864-11 METAL CHIP 1-216-864-11 METAL CHIP 1-216-797-11 METAL CHIP 1-216-833-11 METAL CHIP 1-216-833-11 METAL CHIP < SWITCH > 1-762-944-12 SWITCH, DETECTION (SMALL TYPE) (DOWN) <...
  • Page 40 CDX-CA400/CA530X/CA580X REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper right on the revised page allows you to jump to the next revised page. Ver. Date Description of Revision 2001.

This manual is also suitable for:

Cdx-ca530xCdx-ca580xCdx-ca400Cdx-l300Cdx-l460x

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