Page 3
When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.
Page 4
Introduction Symbols Used This documentation uses the following symbols to indicate special information: Symbol Description Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning. Indicates an item requiring care to avoid electric shocks. Indicates an item requiring care to avoid combustion (fire). Indicates an item prohibiting disassembly to avoid electric shocks or problems.
Page 5
Introduction The following rules apply throughout this Service Manual: 1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation. In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow indicates the direction of the electric signal.
Chapter 1 1.1 Periodically Replaced Parts 1.1.1 Periodically Replaced Parts (Finisher Unit) 0009-2560 The Finisher unit does not have parts that must be replaced on a periodical basis.
Chapter 1 1.2 Durables 1.2.1 Durables (Finisher Unit) 0009-2561 Some of the parts of the machine may need to be replaced one or more times because of wear or tear during the machine's warranty period. Replace them as necessary. T-1-1 As of November,...
Chapter 1 1.3 Periodical Servicing 1.3.1 Periodical Servicing (Finisher Unit) 0009-2562 Does not have parts that must be serviced on a periodical basis.
Chapter 2 2.1 Basic Adjustment conditions (e.g., the use of paper with little curl or paper with downward curl) can cause improper stacking. In this regard, it is very important to study 2.1.1 Upward Curl Mode the type of paper that is most often used by the user 0009-2563 before enabling this mode item.
Chapter 2 to deposit itself normally, try enabling the downward curl mode item. b. Enabling the Downward Curl Mode 1 2 3 4 5 6 7 8 1) Turn off the host machine. F-2-4 2) Set the bits of SW104 on the finisher controller PCB as follows: 3) Turn on the host machine.
Chapter 2 2.1.5 Stack Delivery Mode 0009-2567 a. Outline Depending on the selected paper handling mode*, condition of paper, and environment, the trailing edge of paper can rain against the stacking wall and prevent the machine from stacking it correctly (also causing it to prematurely detect an over-stack condition;...
Chapter 2 make sure that the paper will be stacked correctly. - After this mode items has been enabled, changes in conditions (e.g., the use of paper with little upward curl or delivery of paper with downward curl) can prevent the machine from correctly stacking paper.
Chapter 2 2.2 Adjustment at Time of controller PCB or when the staple position must be changed for some reason. This adjustment adjusts the Parts Replacement front/rear stitches with A4/A4R when the paper used for adjustment is AB type and with LTR/LTRR when the paper is INCH type.
Page 26
to the rear aligning plate, and press SW103 once (stapling action/store adjustment value) and proceed to step 11). 9) To adjust the staple position, press SW101 or SW102 on the finisher controller PCB and adjust the staple position. When SW101 is pressed, staple position moves 0.49 mm forward. When SW102 is pressed, staple position moves 0.49 mm backward.
Chapter 3 3.1 User Error Code 3.1.1 Staple is absent 0009-2670 T-3-1 Error Condition Detection Machine Resetting Descrip- timing operation tion Staple is The staple Always Normal Replace the absent cartridge monitored operation staple has run can be cartridge; or, set out of staples.
Chapter 3 3.1.3 Stack tray overstacking 0009-2673 T-3-3 Error Condition Detection Machine Resetting Descrip- timing operation tion Stack The number of After ejecting Normal Remove paper tray sheets on the the sheet/set operation from ejection over- ejection tray exceeding the will continue.
Chapter 3 3.2 Service Error Code 3.2.1 E500 0009-2677 T-3-4 Code Detail Error Detection timing Description E500 0001 Communication The communication with the host machine error is interrupted. 3.2.2 E505 0009-2678 T-3-5 Code Detail Error Detection timing Description E505 0001 Backup RAM The checksum for the finisher controller PCB has an error when the power is turned...
Chapter 3 3.2.4 E530 0009-2681 T-3-7 Code Detail Error Detection timing Description E530 8001 Aligning plate The aligning plate does not return to frontmotor aligning plate front home position sensor (M103)/ when the alignment plate front motor has Aligning plate been driven for 4 seconds.
Chapter 3 3.2.6 E532 0009-2684 T-3-9 Code Detail Error Detection timing Description E532 8001 Stapler shift The stapler does not leave the stapler motor(M105)/ shifthome position when the stapler shift Stapler shift motor hasbeen driven for 5 seconds. homeposition 8002 The stapler does not return to the stapler sensor (PI110) shift home position when the stapler shift...
Chapter 3 3.2.8 E537 0009-2688 T-3-11 Code Detail Error Detection timing Description E537 8001 Aligning plate The aligning plate does not leave the rear motor aligning plate rear home position sensor (M104)/ when the alignment plate rear motor has Aligning plate been driven for 4 seconds.
Chapter 3 3.2.9 E540 0009-2689 T-3-12 Code Detail Error Detection timing Description E540 8001 Tray 1 shift If the tray does not return to home position motor(M107)/ when the tray 1 shift motor is driven for 20 Tray 1 shift seconds.
Chapter 3 3.2.10 E542 0009-2690 T-3-13 Code Detail Error Detection timing Description E542 8001 Tray 2 shift If the tray does not return to home position motor (M108)/ when the tray 2 shift motor is driven for 20 Tray 2 shift seconds.
Chapter 3 3.2.11 E584 0009-2692 T-3-14 Code Detail Error Detection timing Description E584 8001 Stack ejection The stapler does not leave the shutter motor (M102)/ home position when the stack ejection Shutter open/ motor has been driven for 3 seconds. close clutch 0002 The stapler does not return to the shutter...
Page 40
Chapter 3 T-3-15 Functional Limit and Error Code E514 Rear end assist motor error E530 Front aligning plate motor error E531 Staple motor error E532 Stapler shift motor error E535 Swing motor error E537 Rear aligning plate motor error E540 Tray 1 shift motor error E542...
Chapter 4 4.2 Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB 4.2.1 Overview 0009-2619 Of the LEDs and check pins used in the machine, those needed during servicing in the field are discussed. Do not touch the check pins not found in the list herein. They are exclusively for factory use, and require special tools and a high degree of accuracy.
Page 61
Chapter 5 5.1 Product Specifications 5.1.1 Specification 0009-2494 T-5-1 Item Specifications Stacking Escape tray: fixed type method Trays 1 and 2: Independently move up and down Stacking Face up orientation Face down Stacking A3, A4, A4R, A5R, B4, B5, B5R, 279 mm x 432 mm (11 x 17), size*1 LGL, LTR, LTRR, STMTR, others Paper weight...
Page 62
Chapter 5 Item Specifications Large size: 96 mm high/50 sets Small size: 188 mm high/100 sets Mixed Size mixing: stacking capac-ity Escape tray: 43 mm high Tray 1 and 2: 96 mm high (650 sheets) Stapling: 96 mm high/50 sets Mode mixing: Large size: 96 mm high/50 sets Small size: 188 mm high/100 sets...
Page 63
Chapter 5 Item Specifications Remarks A4R, LGL, LTRR Front 1-point stapling (45 deg.) A3, B4, A4, B5, 279mm x 432mm (11 x 17), LTR Rear 1-point stapling (30 deg.) A4R, LGL, LTRR Rear 1-point stapling (45 deg.) A3, B4, A4, B5, 279mm x 432mm (11 x 17), LTR 2-point stapling A3, A4, A4R, B4, B5, 279mm x 432mm (11 x 17), LGL, LTR, LTRR...
Page 64
Rear 1-point stapling (30deg.) Rear 1-point stapling (45deg.) A4R, LGL, and LTRR A3, A4, B4, B5, 279mm x 432mm 11 x 17 , and LTR 5-/+2mm 5-/+2mm F-5-2 2-point stapling B4 and B5 A3 and A4 279mm x 432mm 11 x 17 and LTR 74-/+4mm 63-/+4mm...