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Canon Additional Finisher Tray-B1 Service Manual
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Canon Additional Finisher Tray-B1 Service Manual

Canon Additional Finisher Tray-B1 Service Manual

Finisher, sorter, delivery tray
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SERVICE
MANUAL
COPYRIGHT ©2008 CANON INC.
Finisher, Sorter,
Delivery Tray
Finisher-S1
Additional Finisher Tray-B1
Puncher Unit-R1
DU7-1130-010
JULY 2008
REV. 0
CANON Finisher-S1 REV. 0 PRINTED IN U.S.A.

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Summary of Contents for Canon Additional Finisher Tray-B1

  • Page 1 Finisher, Sorter, Delivery Tray Finisher-S1 Additional Finisher Tray-B1 Puncher Unit-R1 SERVICE MANUAL DU7-1130-010 JULY 2008 REV. 0 COPYRIGHT ©2008 CANON INC. CANON Finisher-S1 REV. 0 PRINTED IN U.S.A.
  • Page 3 Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.
  • Page 4 Introduction Symbols Used This documentation uses the following symbols to indicate special information: Symbol Description Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning. Indicates an item requiring care to avoid electric shocks. Indicates an item requiring care to avoid combustion (fire). Indicates an item prohibiting disassembly to avoid electric shocks or problems.
  • Page 5 Introduction The following rules apply throughout this Service Manual: 1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with refer- ence to the timing of operation. In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow indicates the direction of the electric signal.

  • Page 7: Table Of Contents

    Contents Contents Chapter 1 Specifications 1.1 Product Specifications ........................... 1- 1 1.1.1 Specifications ............................1- 1 1.2 Names of Parts ............................... 1- 3 1.2.1 External View............................1- 3 1.2.2 Cross-sectional View..........................1- 4 Chapter 2 Installation 2.1 Unpacking and Checking the Components ....................2- 1 2.1.1 Unpacking and Checking the Components ..................
  • Page 8 Contents 3.7.2 Protection Function..........................3- 12 Chapter 4 Parts Replacement Procedure 4.1 External Covers............................... 4- 1 4.1.1 Upper Cover.............................. 4- 1 4.1.1.1 Removing the PCB Cover ....................... 4- 1 4.1.1.2 Removing the Top Harness Cover....................4- 1 4.1.1.3 Removing the Upper Cover......................4- 1 4.1.2 Left Cover ..............................
  • Page 9 Contents 4.2.5.1 Removing the PCB Cover ........................4- 8 4.2.5.2 Removing the Top Harness Cover ....................4- 9 4.2.5.3 Removing the Upper Cover ......................4- 9 4.2.5.4 Removing the Offset Motor ......................4- 9 4.2.6 Stack Slide Motor ............................4- 9 4.2.6.1 Removing the PCB Cover ........................4- 9 4.2.6.2 Removing the Top Harness Cover ....................4- 9 4.2.6.3 Removing the Upper Cover ......................4- 10 4.2.6.4 Removing the Stapler Cover ......................4- 10...
  • Page 10 Contents 4.4.2 Stack Tray Lower Limit Sensor ......................4- 18 4.4.2.1 Removing the Stack Tray Lower Limit Sensor................4- 18 4.4.3 Process Tray Paper Sensor ......................... 4- 18 4.4.3.1 Removing the PCB Cover ......................4- 18 4.4.3.2 Removing the Top Harness Cover....................4- 19 4.4.3.3 Removing the Upper Cover......................
  • Page 11 Contents 4.4.11.2 Removing the Top Harness Cover .....................4- 28 4.4.11.3 Removing the Upper Cover ......................4- 28 4.4.11.4 Removing the Stapler Cover .......................4- 28 4.4.11.5 Removing the Stapler ........................4- 28 4.4.11.6 Removing the Drive Unit ......................4- 28 4.4.11.7 Removing the Process Tray Unit ....................4- 29 4.4.11.8 Removing the Paper Holder Solenoid..................4- 29 Chapter 5 Maintenance 5.1 Maintenance and Inspection..........................5- 1...

  • Page 13: Chapter 1 Specifications

    Chapter 1 Specifications...
  • Page 15 Contents Contents 1.1 Product Specifications ..............................1-1 1.1.1 Specifications ....................................1-1 1.2 Names of Parts................................1-3 1.2.1 External View....................................1-3 1.2.2 Cross-sectional View..................................1-4...

  • Page 17: Product Specifications

    Chapter 1 1.1 Product Specifications 1.1.1 Specifications 0006-1918 T-1-1 Item Description Remarks Stack tray 1-stage tray and extension tray for large size Two-bin paper configuration can be used by attaching additional finisher tray (B1). Stacking method Lowering stack tray (1-bin self-running) Loading method Face-down Loading paper size Longitudinal...
  • Page 18 Chapter 1 Item Description Remarks Standard tray Non-sort, sort, group A4, B5, A5R: 1000 sheets (height = 130 mm) A3, B4, A4R, B5R: 500 sheets (height = 65 Staple sort A4, B5: 1000 sheets/30 copies (height = 130 Non-sort, sort, group (Mixed size): 500 sheets (height = 65 mm) Staple sort (Mixed size): 500 sheets/30 copies (height = 65 mm)

  • Page 19: Names Of Parts

    Powered from main body Approx. 45 W or less consumption Operating noise Main body + DF + Noise specification for main body + 3 dB (full Finisher system) Options Additional finisher tray-B1 Puncher unit-R1/S1/T1 T-1-2 Item Description Remarks Stapling method Stapling by rotary cam...

  • Page 20: Cross-Sectional View

    Chapter 1 [5] Bottom cover [6] Pulling handle [7] Stack tray [8] Stack extension tray 1 [9] Stack extension tray 2 1.2.2 Cross-sectional View 0006-1922 F-1-3 [1] Stack tray paper presence sensor [2] Stapler [3] Reversal guide [4] Feed roller [5] Stack slider [6] Offset roller [7] Paper holder...

  • Page 21: Chapter 2 Installation

    Chapter 2 Installation...
  • Page 23 Contents Contents 2.1 Unpacking and Checking the Components........................2-1 2.1.1 Unpacking and Checking the Components ..........................2-1 2.2 Installation Procedure ..............................2-2 2.2.1 Preparing the Finisher .................................. 2-2 2.2.2 Turning Off the Host Machine ..............................2-2 2.2.3 Preparing the Host Machine................................. 2-2 2.2.4 Connecting the Finisher and the Host Machine ...........................

  • Page 25: Unpacking And Checking The Components

    Chapter 2 2.1 Unpacking and Checking the Components 2.1.1 Unpacking and Checking the Components 0007-7875 1) Open the shipping box of the finisher. 2) Remove the packing material from the finisher. 3) Check to make sure that none of the following contents is missing: [10] [11] [13]...

  • Page 26: Installation Procedure

    Chapter 2 2.2 Installation Procedure 2.2.3 Preparing the Host Machine 0007-7894 1) Turn the 4 adjusters [1] of the host machine (2 at front; 2 at rear) so that the machine is secure on the floor. 2.2.1 Preparing the Finisher 0007-7883 1) Open the shipping box.
  • Page 27 Chapter 2 [6] Rear cover (lower) [7] Delivery tray 3) Remove the face cap [1], and open the front cover [2]. F-2-9 F-2-13 4) Remove the 2 screws [1], and detach the front cover [2]. 8) Remove the 4 screws [1], and detach the left cover [2]. F-2-10 5) Remove the 2 screws [1], and detach the delivery tray [2].

  • Page 28: Connecting The Finisher And The Host Machine

    Chapter 2 F-2-17 F-2-22 12) Cut off the dressing area [1] of the rear left cover. 2.2.4 Connecting the Finisher and the Host Machine 0007-7908 1) Holding the finisher, fit it inside the host machine from the left. F-2-18 13) Detach the 2 delivery sensor flags [1]. F-2-23 Be sure that the claws [1] at the rear of the finisher are in the round holes [2] of the host machine.
  • Page 29 Chapter 2 F-2-26 4) Tighten the 2 screws [1]. F-2-30 8) Slide out the finisher as far as it moves. While lifting the handle [1], mount the bottom cover [2], and secure it in place using 2 screws [3]. F-2-27 5) Connect the 2 finisher connectors [1] found at the rear of the finisher.

  • Page 30: Attaching The Labels

    Chapter 2 F-2-34 F-2-38 12) Using a screw [1], mount the inside right cover [2]. 21) Push in the finisher, and close the front cover. F-2-39 22) Perform the test print, and check to make sure that the finisher operates normal.

  • Page 31: Chapter 3 Functions

    Chapter 3 Functions...
  • Page 33 Contents Contents 3.1 Basic Construction................................. 3-1 3.1.1 Overview ...................................... 3-1 3.1.2 Outline of Electric Circuits ................................3-1 3.2 Basic Operation ................................3-1 3.2.1 Basic Operation .................................... 3-1 3.3 Feed Drive System................................. 3-3 3.3.1 Overview ...................................... 3-3 3.3.2 Feed Roller Control..................................3-4 3.3.3 Offset Roller Control..................................

  • Page 35: Basic Construction

    Chapter 3 3.1 Basic Construction 3.1.1 Overview 0006-1928 The finisher consists of four blocks: a stack tray, stapler, intermediate process tray, and feeder blocks. The following illustration shows locations of these four blocks and the finisher controller PCB. F-3-1 3.1.2 Outline of Electric Circuits 0006-1929 The operation sequence of the finisher is controlled by the finisher controller PCB.
  • Page 36 Chapter 3 F-3-3 3) The offset roller [3] lowers to feed paper together with the feed roller [4]. 4) After passing through the feed roller [4], paper is fed only with the offset roller [3] and then it stops on the process tray. F-3-4 5) The paper holder [5] opens.

  • Page 37: Feed Drive System

    Chapter 3 F-3-7 12) With the paper stack held by the paper holder, the stack slider [11] moves toward the stack tray and stops. 13) The return wall [12] is pressed by the stack slider, being raised on the process tray. 14) The tray paper holder [13] moves away from the stack tray.

  • Page 38: Feed Roller Control

    Chapter 3 F-3-11 M1: Stach tray shift motor M2: Feed motor M3: Stack slide motor M4: Offset motor [1]: Finisher controller PCB [2]: Paper surface sensor signal [3]: Process tray papepr presence sensor signal [4]: Inlet sensor signal 3.3.2 Feed Roller Control 0007-5484 The feed roller is driven by the feed motor (M2).
  • Page 39 Chapter 3 F-3-13 When specified time lapses after the paper is fed by the feed roller, the offset solenoid [2] is turned off to lower the offset roller [1], feeding the paper only with the offset roller [1]. When specified time lapses again, the feed motor (M2) turns reversely to rotate the offset roller [1] in the direction that draws the paper into the process tray. F-3-14 b.

  • Page 40: Feed Motor Control

    Chapter 3 F-3-16 Note: After completion of across-the-width alignment of paper, this machine lowers the paper holder to hold the aligned paper so that it is not misaligned by the succeeding paper. 3.3.4 Feed Motor Control 0007-5486 The feed motor (M2) is a 4-phase stepping motor. The drive force of the feed motor is transmitted to the feed roller and offset roller via gears and belts.

  • Page 41: Staple Operation

    Chapter 3 OFFSET_M_B OFFSET_M_B OFFSET_M_STBY (CPU) OFFSET_M_A OFFSET_M_A F-3-18 [1]: Finisher controller PCB M4: Offset motor IC7: Motor driver 3.4 Staple Operation 3.4.1 Functional Configuration 0006-1962 The stapler unit of this machine is of the fixed type and it staples sheets of paper when the Staple mode is selected on the operation panel on the main body. Since this stapler unit is of the fixed type, it can staple sheets at one rear position.

  • Page 42: Staple Motor Control

    Chapter 3 F-3-19 3.4.2 Staple Motor Control 0006-1971 A rough diagram of the staple motor (M5) drive circuit is shown below. The staple motor is a DC motor. The motor rotation direction can be changed by the combination of motor drive signals sent from the CPU (on the finisher controller PCB) to the motor drive circuit. +24V STP_M_CW +3.3V...

  • Page 43: Stack Ejection

    Chapter 3 F-3-21 [1] Stack tray shift motor (M1) [2] Stack tray clock sensor (PI7) [3] Stack tray paper surface sensor (PI3) [4] Stack tray paper holder [5] Stack tray [6] Stack tray paper presence sensor (PI8) [7] Stack tray lower limit sensor (PI10) [8] 300-sheets-in-tray sensor 3.5.2 Stack Ejection 0006-1976...

  • Page 44: Stack Slide Motor Control

    Chapter 3 F-3-23 3.5.3 Stack Slide Motor Control 0007-3562 The stack slide motor (M3) is a 4-phase stepping motor. This motor can rotate in only one direction due to the machine configuration. Movement of the stack slider is controlled using the cam driven by the stack slide motor (M3). The motor driver controls operation of the stack slide motor (M3) with the pulse signals (A, A*, B, B*) output in response to the signal from the CPU.

  • Page 45: Detecting Jams

    Chapter 3 +24V (CPU) TRAY_M_CW +3.3V TRAY_M_EN TRAY_M_CCW F-3-25 [1]: Finisher controller PCB M6: Stack tray shift motor 3.6 Detecting Jams 3.6.1 Overview 0006-1978 This machine detects paper jam using the following sensors: - Inlet sensor (P15) - Front cover open/close sensor (MS1) - Stapler home position sensor (built in stapler) - Stack slider home position sensor (PI1) Paper jam is checked at the check timings recorded in the CPU on the finisher controller PCB.

  • Page 46: Power Supply

    Chapter 3 Stack ejection jam Stack slider HP sensor Paper ejection error or stack slider When a paper stack is (1F08) (PI1) HP return error. ejected, the HP sensor is not turned off within the specified time. 3.7 Power Supply 3.7.1 Overview 0006-1979 Upon being turned on, the host machine supplies 24 VDC and 13 VDC to the finisher controller PCB immediately.

  • Page 47: Chapter 4 Parts Replacement Procedure

    Chapter 4 Parts Replacement Procedure...
  • Page 49 Contents Contents 4.1 External Covers ................................4-1 4.1.1 Upper Cover ....................................4-1 4.1.1.1 Removing the PCB Cover....................................4-1 4.1.1.2 Removing the Top Harness Cover ..................................4-1 4.1.1.3 Removing the Upper Cover ....................................4-1 4.1.2 Left Cover ....................................4-1 4.1.2.1 Removing the Left Cover....................................4-1 4.1.3 PCB Cover....................................
  • Page 50 Contents 4.2.6.1 Removing the PCB Cover ....................................4-9 4.2.6.2 Removing the Top Harness Cover.................................. 4-9 4.2.6.3 Removing the Upper Cover ..................................4-10 4.2.6.4 Removing the Stapler Cover..................................4-10 4.2.6.5 Removing the Drive Unit ..................................... 4-10 4.2.6.6 Removing the Process Tray Unit.................................. 4-10 4.2.6.7 Removing the Stack Slide Motor..................................
  • Page 51 Contents 4.4.5.1 Removing the PCB Cover..................................... 4-21 4.4.5.2 Removing the Front Door Safety Switch..............................4-21 4.4.6 Inlet Sensor....................................4-21 4.4.6.1 Removing the PCB Cover..................................... 4-21 4.4.6.2 Removing the Top Harness Cover ................................4-21 4.4.6.3 Removing the Upper Cover ..................................4-22 4.4.6.4 Removing the Inlet Sensor....................................

  • Page 53: External Covers

    Chapter 4 4.1 External Covers 4.1.1 Upper Cover 4.1.1.1 Removing the PCB Cover 0008-0708 1) Open the front cover [1] of the finisher. 2) Pull the lever [2] and draw out the finisher. F-4-4 2) Disconnect the 2 connectors [1] and then remove the harness from the up- per cover [2].

  • Page 54: Pcb Cover

    Chapter 4 F-4-12 4.1.4.2 Removing the Top Harness Cover F-4-8 0008-0699 1) Remove the 3 screws [1], release the 2 hooks [2], and then detach the top harness cover [3]. 4.1.3 PCB Cover 4.1.3.1 Removing the PCB Cover 0007-9397 1) Open the front cover [1] of the finisher. 2) Pull the lever [2] and draw out the finisher.

  • Page 55: Tray Guide Top Cover

    Chapter 4 4.1.6 Tray Guide Top Cover 4.1.6.1 Removing the Bottom Cover 0008-0718 1) Open the front cover [1] of the finisher. 2) Pull the lever [2] and draw out the finisher. F-4-19 F-4-16 4.2 Drive System 3) Remove the screw [1] and detach the bottom cover (lower)[2]. 4) Remove the screw [3] and remove the catch [4] and pin [5].

  • Page 56: Removing The Upper Cover

    Chapter 4 F-4-26 4.2.1.5 Removing the Drive Unit 0008-1047 1) Disconnect all connectors from the finisher controller PCB [1]. F-4-22 2) Remove the 2 screws [2] and remove the finisher controller PCB together with the mount [3]. 4.2.1.3 Removing the Upper Cover 0008-1046 1) Remove the screw [1] on the back of the finisher and detach the top cover (rear) [2].

  • Page 57: Removing The Feed Motor

    Chapter 4 F-4-34 4.2.2.2 Removing the Top Harness Cover 0008-1580 1) Remove the 3 screws [1], release the 2 hooks [2], and then detach the top F-4-30 harness cover [3]. 2) Remove the 2 screws [1] and remove the process tray unit (right) [2] and stay [3].

  • Page 58: Removing The Bottom Cover

    Chapter 4 F-4-38 F-4-42 4.2.2.4 Removing the Bottom Cover 4.2.3 Stapler 0008-1583 1) Open the front cover [1] of the finisher. 4.2.3.1 Removing the PCB Cover 2) Pull the lever [2] and draw out the finisher. 0008-1027 1) Open the front cover [1] of the finisher. 2) Pull the lever [2] and draw out the finisher.

  • Page 59: Removing The Stapler Cover

    Chapter 4 F-4-50 4.2.4 Drive Unit F-4-46 2) Disconnect the 2 connectors [1] and then remove the harness from the up- 4.2.4.1 Removing the PCB Cover per cover [2]. 0008-1010 1) Open the front cover [1] of the finisher. 2) Pull the lever [2] and draw out the finisher. F-4-47 3) Remove the 3 screws [1] and detach the upper cover [2].

  • Page 60: Removing The Stapler Cover

    Chapter 4 F-4-54 F-4-58 2) Disconnect the 2 connectors [1] and then remove the harness from the up- 3) Detach the timing belt [1]. per cover [2]. F-4-55 3) Remove the 3 screws [1] and detach the upper cover [2]. F-4-59 4) Remove the 4 screws [1] and remove the drive unit [2].

  • Page 61: Removing The Top Harness Cover

    Chapter 4 F-4-62 4.2.5.2 Removing the Top Harness Cover F-4-66 0008-1034 1) Remove the 3 screws [1], release the 2 hooks [2], and then detach the top harness cover [3]. 4.2.5.4 Removing the Offset Motor 0008-1039 1) Disconnect the connector [1]. 2) Remove the guide [2] and remove the harness [4] from the edge saddle.

  • Page 62: Removing The Upper Cover

    Chapter 4 F-4-74 4.2.6.5 Removing the Drive Unit 0008-1042 1) Disconnect all connectors from the finisher controller PCB [1]. F-4-70 2) Remove the 2 screws [2] and remove the finisher controller PCB together with the mount [3]. 4.2.6.3 Removing the Upper Cover 0008-1038 1) Remove the screw [1] on the back of the finisher and detach the top cover (rear) [2].

  • Page 63: Removing The Stack Slide Motor

    Chapter 4 F-4-78 F-4-81 2) Remove the 2 screws [1] and remove the process tray unit (right) [2] and 3) Remove the 2 screws [1] and detach the PCB cover [2]. stay [3]. 3) Remove the 2 screws [4] and remove the process tray unit (left) [5]. F-4-82 4.3.1.2 Removing the Top Harness Cover 0008-0732...

  • Page 64: Removing The Bottom Cover

    Chapter 4 F-4-85 3) Remove the 3 screws [1] and detach the upper cover [2]. F-4-89 2) Loosen the 2 screws [1] on the bottom of the tray and detach the tray guide top cover [2]. F-4-86 4.3.1.4 Removing the Bottom Cover 0008-0738 1) Remove the screw [1] and detach the bottom cover (lower) [2].

  • Page 65: Process Tray Assembly

    Chapter 4 F-4-93 3) Turn the dial [1] and remove the stack tray assembly [2]. F-4-97 4.3.2.3 Removing the Upper Cover 0008-1022 1) Remove the screw [1] on the back of the finisher and detach the top cover (rear) [2]. F-4-94 4.3.2 Process Tray Assembly 4.3.2.1 Removing the PCB Cover...

  • Page 66: Removing The Drive Unit

    Chapter 4 F-4-101 F-4-105 4.3.2.5 Removing the Drive Unit 2) Remove the 2 screws [1] and remove the process tray unit (right) [2] and 0008-1023 stay [3]. 1) Disconnect all connectors from the finisher controller PCB [1]. 3) Remove the 2 screws [4] and remove the process tray unit (left) [5]. 2) Remove the 2 screws [2] and remove the finisher controller PCB together with the mount [3].

  • Page 67: Removing The Upper Cover

    Chapter 4 F-4-113 F-4-109 3) Remove the timing belt [1]. 4.3.3.3 Removing the Upper Cover 0008-1125 1) Remove the screw [1] on the back of the finisher and detach the top cover (rear) [2]. F-4-114 4) Remove the 2 screws [1] and detach the offset motor unit [2]. F-4-110 2) Disconnect the 2 connectors [1] and then remove the harness from the up- per cover [2].

  • Page 68: Removing The Top Harness Cover

    Chapter 4 F-4-121 3) Remove the 3 screws [1] and detach the upper cover [2]. F-4-117 3) Remove the 2 screws [1] and detach the PCB cover [2]. F-4-122 F-4-118 4.3.4.4 Removing the Offset Roller 4.3.4.2 Removing the Top Harness Cover 0008-1109 1) Remove the resin E-ring [1], and detach the offset roller [2].

  • Page 69: Removing The Top Harness Cover

    Chapter 4 F-4-125 4.4.1.2 Removing the Top Harness Cover F-4-129 0008-1187 1) Remove the 3 screws [1], release the 2 hooks [2], and then detach the top harness cover [3]. 4.4.1.4 Removing the Stapler Cover 0008-1225 1) Remove the screw [1] and detach the stapler cover [2]. F-4-130 F-4-126 4.4.1.5 Removing the Stapler...

  • Page 70: Removing The Process Tray Unit

    Chapter 4 F-4-133 4) Remove the 4 screws [1] and remove the drive unit [2]. F-4-137 4.4.2 Stack Tray Lower Limit Sensor 4.4.2.1 Removing the Stack Tray Lower Limit Sensor 0008-1231 1) Open the front cover [1] of the finisher. 2) Pull the lever [2] and draw out the finisher.

  • Page 71: Removing The Top Harness Cover

    Chapter 4 F-4-144 3) Remove the 3 screws [1] and detach the upper cover [2]. F-4-140 3) Remove the 2 screws [1] and detach the PCB cover [2]. F-4-145 F-4-141 4.4.3.4 Removing the Stapler Cover 4.4.3.2 Removing the Top Harness Cover 0008-1199 1) Remove the screw [1] and detach the stapler cover [2].

  • Page 72: Removing The Process Tray Unit

    Chapter 4 F-4-148 F-4-152 4) Remove the 4 screws [1] and remove the drive unit [2]. 4.4.4 Finisher Controller PCB 4.4.4.1 Finisher Controller PCB 4.4.4.1.1 Removing the PCB Cover 0008-1015 1) Open the front cover [1] of the finisher. 2) Pull the lever [2] and draw out the finisher. F-4-149 4.4.3.6 Removing the Process Tray Unit 0008-1205...

  • Page 73: Front Cover Safety Switch

    Chapter 4 -When the puncher unit has been added to the finisher-S1, E505-0001 occurs if the power is turned ON while the punch hole type (model) setting is not made. Perform the following steps to make the punch hole type (model) setting. -Use the finisher-S1 controller PCB to make the punch hole type (model) set- ting.

  • Page 74: Removing The Upper Cover

    Chapter 4 F-4-166 F-4-162 4.4.7 Stack Slide HP Sensor 4.4.6.3 Removing the Upper Cover 4.4.7.1 Removing the PCB Cover 0008-1140 1) Remove the screw [1] on the back of the finisher and detach the top cover 0008-1168 1) Open the front cover [1] of the finisher. (rear) [2].

  • Page 75: Removing The Stapler Cover

    Chapter 4 F-4-170 F-4-174 2) Disconnect the 2 connectors [1] and then remove the harness from the up- 3) Detach the timing belt [1]. per cover [2]. F-4-171 3) Remove the 3 screws [1] and detach the upper cover [2]. F-4-175 4) Remove the 4 screws [1] and remove the drive unit [2].

  • Page 76: Stack Slide Hp Sensor

    Chapter 4 F-4-178 4.4.7.7 Stack Slide HP Sensor F-4-182 0008-1209 1) Disconnect the connector [1] and remove the sensor. 4.4.8.3 Removing the Upper Cover 0008-1191 1) Remove the screw [1] on the back of the finisher and detach the top cover (rear) [2].

  • Page 77: Tray Clock Sensor

    Chapter 4 F-4-186 F-4-190 3) Remove the screw [1] and detach the sensor cover [2]. 4) Disconnect the connector [3] and remove the sensor [4]. 4.4.9.3 Removing the Upper Cover 0008-1192 1) Remove the screw [1] on the back of the finisher and detach the top cover (rear) [2].

  • Page 78: Removing The Left Cover

    Chapter 4 F-4-194 F-4-198 4.4.9.5 Removing the left cover 2) Disconnect the connector [1] on the back of the finisher, remove the har- 0008-1264 ness [2] from the harness guide, and then remove the reusable band [3]. 1) Remove the 2 screws [1] and detach the left cover [2]. F-4-195 F-4-199 3) Turn the dial [1] and remove the stack tray assembly [2].

  • Page 79: Removing The Top Harness Cover

    Chapter 4 F-4-206 3) Remove the 3 screws [1] and detach the upper cover [2]. F-4-202 3) Remove the 2 screws [1] and detach the PCB cover [2]. F-4-207 F-4-203 4.4.10.4 Removing the Offset Solenoid 4.4.10.2 Removing the Top Harness Cover 0008-1091 1) Remove the connector [1] and remove the harness from the wiring saddle 0008-1089...

  • Page 80: Removing The Top Harness Cover

    Chapter 4 F-4-210 4.4.11.2 Removing the Top Harness Cover F-4-214 0008-1074 1) Remove the 3 screws [1], release the 2 hooks [2], and then detach the top harness cover [3]. 4.4.11.4 Removing the Stapler Cover 0008-1079 1) Remove the screw [1] and detach the stapler cover [2]. F-4-215 F-4-211 4.4.11.5 Removing the Stapler...

  • Page 81: Removing The Process Tray Unit

    Chapter 4 F-4-218 4) Remove the 4 screws [1] and remove the drive unit [2]. F-4-222 F-4-219 4.4.11.7 Removing the Process Tray Unit 0008-1084 1) Remove the 2 screws [1] and remove the inlet guide [2]. F-4-220 2) Remove the 2 screws [1] and remove the process tray unit (right) [2] and stay [3].
  • Page 83 Chapter 5 Maintenance...
  • Page 85 Contents Contents 5.1 Maintenance and Inspection ............................5-1 5.1.1 Periodically Replaced Parts................................5-1 5.1.1.1 Periodically Replaced Parts ....................................5-1 5.1.2 Durables ....................................... 5-1 5.1.2.1 Durables ..........................................5-1 5.1.3 Periodical Servicing ..................................5-1 5.1.3.1 Periodical Servicing ......................................5-1 5.2 Adjustment..................................5-1 5.2.1 Adjustment at Time of Parts Replacement........................... 5-1 5.2.1.1 Actions to be taken when replacing the finisher controller PCB/When the puncher unit is connected (Punch hole registration)....5-1 5.3 Outline of Electrical Components ..........................
  • Page 87 Chapter 5 5.1 Maintenance and Inspection 5.1.2 Durables 5.1.2.1 Durables 5.1.1 Periodically Replaced Parts 0006-2084 Some parts of the machine may require replacement once or more over the period of product warranty because of wear or damage. Replace them as 5.1.1.1 Periodically Replaced Parts needed by referring to the following table: 0006-2083...
  • Page 88 Chapter 5 Notation Name Parts No. Finisher controller PCB Jam code 1011 Inlet sensor WG8-5571 1121 Offset HP sensor WG8-5571 Tray clock sensor WG8-5571 Stack tray paper sensor WG8-5571 Tray 300 sensor WG8-5571 PI10 Tray lower limit sensor WG8-5571 Stapler HP sensor (built into stapler) 1506 Stapler staple sensor (built into stapler)
  • Page 89 Chapter 5 F-5-4 5.4 Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB 5.4.1 Light-Emitting Diodes and Check Pins by PCB 0008-0647 Of the light-emitting diodes (LED) and check pins used in the machine, those needed in the field when servicing the machine are discussed herein. Do not use the variable resistors (VR) and check pins that are not discussed herein.
  • Page 90 Chapter 5 PI15 inlet sensor PI16 offset HP sensor tray clock sensor stack tray paper sensor tray 300 sensor PI10 tray lower limit sensor stack tray shift motor feed motor stack feed motor offset motor paper retainer solenoid offset solenoid stapler stapler motor front cover safety switch...
  • Page 91 Chapter 5 7) The feeder motor is driven at 230mm/s in the backward direction. 8) The feeder motor stops. 9) The pickup solenoid is turned OFF. 10) Shutter closing operation (When the option tray is set.) 11)Shutter opening operation (When the option tray is set.) (*1) When the option tray is attached.
  • Page 92 Chapter 5 7.Checking puncher unit hole type (model) (When the puncher unit is connected) F-5-12 Point to check: 1) The current puncher unit model is displayed with LED1. T-5-7 LED1 Unit type flashes once and goes off(*1) 4-hole unit (French) flashes 2 times and goes off(*1) 2/3-hole unit flashes 3 times and goes off(*1)
  • Page 93 Chapter 5 5.5 Upgrading 5.5.1 Upgrading(Finisher Unit) 0009-9161 :Outline flash ROM is built-in with IC1 (CPU) of the finisher unit. downloader PCB (FY9-2034) is required to upgrade IC1. Refer to below for how to use the downloader PCB (FY9-2034). :How to use the downloader PCB (FY9-2034) 1.Purpose To use when upgrading the version of the CPU (IC1) of the finisher controller PCB.
  • Page 94 Chapter 5 F-5-16 4) Select the data in the NewROM folder. F-5-17 5) Press the [Register] button.
  • Page 95 Chapter 5 F-5-18 6) Press the [OK] button to register the data. F-5-19 b. Connection to the finisher 1) Turn OFF the machine. 2) Remove the PCB cover of the finisher. 3) Connect the cable B to J19 on the finisher controller PCB. 4) Connect the RS-232C cable to the PCB and the RS-232C connector of the PC.
  • Page 96 Chapter 5 F-5-20 3) Press the [START/STOP] key. The LOAD LED will light up. 4) Select the finisher. Highlight the model name, and press the [Connect] key. F-5-21 5) Follow the screens to check preparations for download. The next screen appears with a press of the [OK] key on the screen. 5-10...
  • Page 97 Chapter 5 F-5-22 6) Select the ROM version to be downloaded. F-5-23 7) The PC and the downloader PCB will start to download the program with a press of the [Start] key. 5-11...
  • Page 98 Chapter 5 F-5-24 8) Press the [OK] key when the download is properly completed. F-5-25 9) Follow the screen to end. 5-12...
  • Page 99 Chapter 5 F-5-26 5. Disconnection 1) Press the [START/STOP] key. The LOAD LED will go out. 2) Turn OFF the machine. 3) Disconnect the cable B from the finisher. 4) Attach the PCB cover of the finisher. 5) Turn ON the machine. 5-13...
  • Page 101 Chapter 6 Error Code...
  • Page 103 Contents Contents 6.1 Service Error Code ................................ 6-1 6.1.1 Service Error Code ..................................6-1 6.2 Alam Code ..................................6-4 6.2.1 Alam Code....................................6-4...
  • Page 105 Chapter 6 6.1 Service Error Code 6.1.1 Service Error Code 0006-2540 T-6-1 Code Detail code Description Timing of detection E505 0001 -The finisher controller PCB is faulty. -The check sum of the data stored in RAM and the check sum computed by the CPU are different.
  • Page 106 Chapter 6 Code Detail code Description Timing of detection E540 8001 -The stack tray shift motor or the finisher The stack tray has been driven, but the controller PCB is faulty. paper surface is not detected. -The stack tray HP sensor is faulty. -The stack tray lock sensor is faulty.
  • Page 107 Chapter 6 Code Detail code Description Timing of detection E584 8001 -The shutter drive motor or the finisher At time of opening the shutter unit, the controller PCB is faulty. shutter open sensor does not go on and -The shutter open sensor is faulty. the opening operation does not end -The shutter clutch is faulty.
  • Page 108 Chapter 6 6.2 Alam Code 6.2.1 Alam Code 0010-3776 T-6-2 Cause of alarm Occurrence Condition Alarm code Reset Overload 1. When the paper level sensor Remove all the paper for 300 pcs (minimum load) is on the stacker tray to turned on while the level sensor reset.
  • Page 109 APPENDIX...
  • Page 110 1 General Circuit Diagram General Circuit Diagram General Circuit Diagram(1/1) J503 PI10 J501 +13V PI11 OP_TRAY_CLK_S +13V OP_TRAY_S PI12 +13V OP_TRAY_FULL_S PI13 J502 J504 PI14 OFFSET_HP_S +13V ENTRANCE_S +13V +13V PI15 SHUTTER_CLOSE_S Flash Writer TRAY_POSITION_S +13V +24V JOB_TRAY_S +13V EJECT_HP_S +13V SOLD1 SOLD2...
  • Page 112 Finisher, Sorter, Delivery Tray Additional Finisher Tray-B1 SERVICE MANUAL JULY 2008 REV. 0 COPYRIGHT ©2008 CANON INC. CANON Additional Finisher Tray-B1 REV. 0 PRINTED IN U.S.A.
  • Page 114 Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.
  • Page 115 Introduction Symbols Used This documentation uses the following symbols to indicate special information: Symbol Description Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning. Indicates an item requiring care to avoid electric shocks. Indicates an item requiring care to avoid combustion (fire). Indicates an item prohibiting disassembly to avoid electric shocks or problems.
  • Page 116 Introduction The following rules apply throughout this Service Manual: 1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with refer- ence to the timing of operation. In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow indicates the direction of the electric signal.
  • Page 118 Contents Contents Chapter 1 Specifications 1.1 Product Specifications ........................... 1- 1 1.1.1 Specifications ............................1- 1 1.2 Names of Parts ............................... 1- 1 1.2.1 External View............................1- 1 Chapter 2 Installation 2.1 Unpacking and Checking the Components ....................2- 1 2.1.1 Unpacking and Checking the Components ..................
  • Page 119 Contents 5.1.1.1 Periodically Replaced Parts ......................5- 1 5.1.2 Durables..............................5- 1 5.1.2.1 Durables ............................. 5- 1 5.1.3 Periodical Servicing ..........................5- 1 5.1.3.1 Periodical Servicing .......................... 5- 1 5.2 Outline of Electrical Components......................... 5- 1 5.2.1 Outline of Electrical Components......................5- 1 5.3 Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB.........
  • Page 120 Chapter 1 Specifications...
  • Page 122 Contents Contents 1.1 Product Specifications ..............................1-1 1.1.1 Specifications ....................................1-1 1.2 Names of Parts................................1-1 1.2.1 External View....................................1-1...
  • Page 124 Chapter 1 1.1 Product Specifications 1.1.1 Specifications 0008-3782 T-1-1 Item Description Remarks Stacking method face-down Stack size feed direction 139.7 to 457 mm cross-feed direction 98.4 to 320 mm stapling 64 g/m2 to 80 g/m2 Paper weight non-stapling 64 g/m2 to 128 g/m2 small-size:40 mm or less in height w/ Finisher-S1 large-size:20 mm or less in height...
  • Page 126 Chapter 2 Installation...
  • Page 128 Contents Contents 2.1 Unpacking and Checking the Components........................2-1 2.1.1 Unpacking and Checking the Components ..........................2-1 2.2 Installation Procedure ..............................2-1 2.2.1 Turning Off the Host Machine ..............................2-1 2.2.2 Installation Procedure................................... 2-1...
  • Page 130 Chapter 2 2.1 Unpacking and Checking the Components 2.1.1 Unpacking and Checking the Components 0008-3738 1) Unpack the shipping box, and check to make sure that none of the contents is missing: F-2-1 T-2-1 Optional tray 1 pc. Harness cover 1 pc.
  • Page 131 Chapter 2 F-2-6 F-2-10 5) Remove the 3 screws [1], and free the 2 hooks [2]; then, detach the top 9) Remove the screw [1], and detach the pin [2] and catch [3]. harness cover [3]. F-2-11 10) Remove the 2 screws [1]; then, while lifting the handle [2], detach the bottom cover [3].
  • Page 132 Chapter 2 rear of the finisher PCB. F-2-19 F-2-14 18) Route the electromagnetic clutch harness and the sensor harness [1] 13) Loosen the 2 screws [1] found at the bottom of the tray; then, detach the through the wire saddles and the edge saddles [2] (5 pcs.); then, connect the tray guide top cover [2].
  • Page 133 Chapter 2 F-2-24 22) Using a screw (M4x4) [1], mount the bracket [2]. Memo: The bracket comes with the tray harness. F-2-28 25) Measure distance B from the plate edge [1] of the tray right side to the plate edge [2]. F-2-25 F-2-29 26) Find out if the difference between the distances (i.e., (A-24mm) - B) is...
  • Page 134 Chapter 2 F-2-37 35) Push the cam [1] of the drive unit; then, lift the shutter arm. [2]. F-2-33 31) Using 2 screws [1], mount the left cover [2]. F-2-38 36) Mount the shutter [1] to the shutter arm [2]. F-2-34 32) While lifting the handle [1], mount the bottom cover [2] using 2 screws [3].
  • Page 135 Chapter 2 F-2-41 39) Using 3 screws [1], mount the top harness cover [2]. F-2-42 40) Using a screw [1], mount the top cover (rear) [2]. F-2-43 41) Using 2 screws [1], mount the PCB cover [2]. F-2-44 42) Fit the finisher inside the host machine.
  • Page 136 Chapter 3 Functions...
  • Page 138 Contents Contents 3.1 Basic Construction................................. 3-1 3.1.1 Functional Construction ................................3-1...
  • Page 140 Chapter 3 3.1 Basic Construction 3.1.1 Functional Construction 0008-3409 The finisher additional tray is an option, and is designed as an addition (No. 2 tray) to the finisher's standard tray. It is equipped with an option tray paper sensor (PI12) to detect the presence/absence of paper on it.
  • Page 142 Chapter 4 Parts Replacement Procedure...
  • Page 144 Contents Contents 4.1 Removing from the Host Machine ..........................4-1 4.1.1 Shift Tray...................................... 4-1 4.1.1.1 Turning Off the Host Machine..................................4-1 4.1.1.2 Removing from the Host Machine..................................4-1 4.1.1.3 Mounting the Optional Tray ...................................4-3 4.2 Electrical System ................................4-3 4.2.1 Stack Tray Paper Surface Sensor ..............................4-3 4.2.1.1 Removing the Option Tray (lower) Cover..............................4-3 4.2.1.2 Removing the Paper Sensor ....................................4-3 4.2.2 Static Charge Eliminator 1 ................................
  • Page 146 Chapter 4 4.1 Removing from the Host Machine 4.1.1 Shift Tray 4.1.1.1 Turning Off the Host Machine 0008-3980 Before starting the work, be sure to go through the following on the host machine in strict sequence: 1. Hold down the control panel power switch for 3 sec or more. 2.
  • Page 147 Chapter 4 F-4-12 12) Remove the 2 screws [1] found on the back of the finisher. F-4-8 8) Remove the screw [1], and detach the bottom cover (lower) [2]. F-4-13 13) Loosen the 2 screws [1] found at the bottom of the tray, and detach the tray guide top cover [2].
  • Page 148 Chapter 4 the wire saddles and edge saddles [2] (5 locations); then, disconnect the con- nector [3]. F-4-17 Take care not to touch the static eliminator [1] of the option tray. F-4-22 2)Measure the distance form the edge of the plate [1] on the right side of the tray to the edge of the plate [2].
  • Page 149 Chapter 4 [1] [2] F-4-28 4.2.2.4 Removing the Static Eliminator 0008-3807 4) Remove the screw [1], and detach the 2 static eliminators [2]. F-4-25 4.2.2 Static Charge Eliminator 1 4.2.2.1 Removing the Option Tray (lower) Cover 0008-3797 1)Remove the 3 screws [1], and detach the option tray (lower) cover [2]. F-4-29 4.2.3 Optional tray driver PCB 4.2.3.1 Removing the Option Tray (lower) Cover...
  • Page 150 Chapter 5 Maintenance...
  • Page 152 Contents Contents 5.1 Maintenance and Inspection ............................5-1 5.1.1 Periodically Replaced Parts................................5-1 5.1.1.1 Periodically Replaced Parts ....................................5-1 5.1.2 Durables ....................................... 5-1 5.1.2.1 Durables ..........................................5-1 5.1.3 Periodical Servicing ..................................5-1 5.1.3.1 Periodical Servicing ......................................5-1 5.2 Outline of Electrical Components ..........................5-1 5.2.1 Outline of Electrical Components ..............................
  • Page 154 Chapter 5 5.1 Maintenance and Inspection 5.1.1 Periodically Replaced Parts 5.1.1.1 Periodically Replaced Parts 0008-4024 The machine does not have parts that must be replaced on a periodical basis. 5.1.2 Durables 5.1.2.1 Durables 0008-4020 This machine does not have items that may be classified as durables. 5.1.3 Periodical Servicing 5.1.3.1 Periodical Servicing 0008-4025...
  • Page 155 Chapter 5 1.Checking the Operation of the Stack Unit F-5-2 Operations <With the Option Tray at the Position of Paper Surface Detection> 1.The option tray moves down 20 mm (until it turns off the paper surface sensor). 2.The option tray moves up and stops when it turns off the paper surface detection sensor. <With the Option Tray Not at the Position of Paper Surface Detection>...
  • Page 156 Chapter 6 Error Code...
  • Page 158 Contents Contents 6.1 Service Error Code ................................ 6-1 6.1.1 Service Error Code ..................................6-1 6.2 Alam Code ..................................6-1 6.2.1 Alarm Code　List ..................................6-1...
  • Page 160 Chapter 6 6.1 Service Error Code 6.1.1 Service Error Code 0008-3692 T-6-1 Code Detail code Description Timing of detection E542 0001 -The option stack tray motor or the -The optional stack tray has been finisher controller PCB is faulty. driven, but the paper surface is not -The option stack tray home detected.
  • Page 161 Chapter 6 Stack overflow (w/ option tray 1. The paper surface sensor Remove the paper installed) goes on for 300 sheets when form the stack tray. checking the stack of sheets placed on the tray (option tray lower limit). 2. In mixed size mode, the paper surface sensor goes on for 300 sheets when checking the stack of sheets placed on the...
  • Page 163 Finisher, Sorter, Delivery Tray Puncher-R1 SERVICE MANUAL JULY 2008 REV. 0 COPYRIGHT ©2008 CANON INC. CANON Puncher-R1 REV. 0 PRINTED IN U.S.A.
  • Page 165 Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.
  • Page 166 Introduction Symbols Used This documentation uses the following symbols to indicate special information: Symbol Description Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning. Indicates an item requiring care to avoid electric shocks. Indicates an item requiring care to avoid combustion (fire). Indicates an item prohibiting disassembly to avoid electric shocks or problems.
  • Page 167 Introduction The following rules apply throughout this Service Manual: 1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with refer- ence to the timing of operation. In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow indicates the direction of the electric signal.
  • Page 169 Contents Contents Chapter 1 Specifications 1.1 Product Specifications ........................... 1- 1 1.1.1 Specifications ............................1- 1 1.2 Names of Parts ............................... 1- 2 1.2.1 External View............................1- 2 1.2.2 Cross Section ............................1- 3 Chapter 2 Installation 2.1 Unpacking and Checking the Components ....................2- 1 2.1.1 Unpacking and Checking the Components ..................
  • Page 170 APPENDIX...
  • Page 171 Contents 4.3 Electrical System ............................4- 2 4.3.1 Photosensor PCB............................. 4- 2 4.3.1.1 Removing the Upper Cover......................4- 2 4.3.1.2 Removing the Upper Cover......................4- 3 4.3.1.3 Removing the Photosensor PCB ....................4- 3 4.3.1.4 Removing the Photosensor PCB ....................4- 3 4.3.2 Scrap Full Detector PCB .........................

  • Page 172: Chapter 1 Specifications

    Chapter 1 Specifications...
  • Page 174 Contents Contents 1.1 Product Specifications ..............................1-1 1.1.1 Specifications ....................................1-1 1.2 Names of Parts................................1-2 1.2.1 External View....................................1-2 1.2.2 Cross Section....................................1-3...

  • Page 176: Product Specifications

    Chapter 1 1.1 Product Specifications 1.1.1 Specifications 0006-6504 T-1-1 Item Specifications Remarks Punching method Reciprocating punching (Sequential punching) Paper size Unit name Hole type 1 Hole type 2 Perforalbe sheet (sheet width) 2 holes 2 holes A3, A4, A4R, B5, B5R, LDR, LGL, LTR, LTR-R [182 to 297 mm] 2 or 3 holes...

  • Page 177: External View

    Chapter 1 35±3 mm 70±1 mm / 2.76±0.04 in 12±3 mm / 0.47±0.12 in 108±3 mm 108±1 mm / 108±1 mm / 4.25±0.04 in 4.25±0.04 in 12±3 mm / 0.47±0.12 in F-1-2 c. Puncher Unit-S1 40±3 mm 80±1 mm / 80±1 mm / 80±1 mm / 3.15±0.04 in...

  • Page 178: Cross Section

    Chapter 1 1.2.2 Cross Section 0006-6509 F-1-6 T-1-3 [1] Cam [2] Hole puncher [3] Punch dust container...

  • Page 179: Chapter 2 Installation

    Chapter 2 Installation...
  • Page 181 Contents Contents 2.1 Unpacking and Checking the Components........................2-1 2.1.1 Unpacking and Checking the Components ..........................2-1 2.2 Preparation Before Installation ............................2-1 2.2.1 Turning Off the Host Machine ..............................2-1 2.3 Installation Procedure ..............................2-1 2.3.1 Installing the Puncher Unit................................2-1 2.4 Making Adjustments..............................

  • Page 183: Unpacking And Checking The Components

    2.1 Unpacking and Checking the Components 2.1.1 Unpacking and Checking the Components 0007-8408 If you are installing the additional finisher tray-B1 of the finisher, be sure first to install the tray whenever possible. F-2-1 1) Take out the puncher unit from its shipping box.
  • Page 184 Chapter 2 F-2-6 4) Using a RS tightening screw (M3 x 8) [1], mount the included plate [2]. F-2-11 10) Remove the punch waste paper box [1]. F-2-7 5) Open the finisher front cover [1], and remove the 2 pins [2]. 6) Slide out the finisher [3] toward the front.

  • Page 185: Making Adjustments

    Chapter 2 40±3 mm 80±1 mm / 80±1 mm / 80±1 mm / 3.15±0.04 in 3.15±0.04 in 3.15±0.04 in 12±3 mm / 0.47±0.12 in F-2-21 d. Puncher Unit-T1 35±3 mm F-2-16 21±1 mm / 70±1 mm / 21±1 mm / 0.83±0.04 in 2.76±0.04 in 0.83±0.04 in...

  • Page 186: Attaching The Labels Etc

    Chapter 2 F-2-25 Do not damage the finisher controller PCB [4] by using the long driver when you fasten the screws. 7) Using two screws [1], mount the PCB cover [2]. 8) Put the puncher unit [3] back. F-2-26 9) Push in the finisher, then close the finisher front cover. 10) Perform test printing to make sure that the adjustment value is within the specification.

  • Page 187: Chapter 3 Functions

    Chapter 3 Functions...
  • Page 189 Contents Contents 3.1 Basic Construction................................. 3-1 3.1.1 Functional Construction ................................3-1 3.2 Feed Drive System................................. 3-1 3.2.1 Overview ...................................... 3-1 3.2.2 Constraction of the Control System ............................. 3-1 3.2.3 Punch Operation................................... 3-2 3.3 Power Supply................................. 3-4 3.3.1 Power Supply Route..................................3-4 3.3.2 Protection Function ..................................

  • Page 191: Basic Construction

    Chapter 3 3.1 Basic Construction 3.1.1 Functional Construction 0006-6511 The puncher unit is optionally installed in the feed path between the host machine and finisher. The puncher unit does not have a paper feed mechanism; paper is fed with the rollers of the host machine (main body/finisher). Upon detection of the trailing edge of the fed paper, the puncher unit stops the paper temporarily and rotates the punch shaft to punch holes along the trailing edge of the paper.

  • Page 192: Punch Operation

    Chapter 3 Punch controller PCB F-3-2 3.2.3 Punch Operation 0006-6517 The hole puncher is driven by the punch motor (M1), and its position is monitored by the punch home position sensor (SR2). The hole puncher makes a single round-trip movement (punching) as the punch shaft rotates 180 degÅ@from home position. In the case of a 2-or-3 hole type, the half sector of the punch shaft is used when punching 2 holes while the half sector on the opposite side is used when punching 3 holes as instructed by the host machine.
  • Page 193 Chapter 3 [punch shaft stopped/ [punch shaft rotated 90˚ [punch shaft rotated 180˚ home position] in the reverse direction/ in the reverse direction/ hole punched] punch operation completed] F-3-4 <2-/3-hole Dual Use Type> At the home position, the punch home position sensor is ON. To punch two holes, punching of the first sheet ends when the punch shaft half peripheral area has rotated in the forward direction 180 deg, and the state of the punch home position sensor has changed from OFF to ON.

  • Page 194: Power Supply

    Chapter 3 [punch shaft stopped/ [punch shaft is rotated 90˚ [punch shaft is rotated 180˚ home position] in the reverse direction/ in the reverse direction/ hole punched] punch operation completed] F-3-7 When two holes are punched, the 3-hole puncher is fed reciprocally in the escape direction (hole puncher rise direction) as shown below. [punch shaft stopped/ [punch shaft is rotated 90˚...

  • Page 195: Chapter 4 Parts Replacement Procedure

    Chapter 4 Parts Replacement Procedure...
  • Page 197 Contents Contents 4.1 External Covers ................................4-1 4.1.1 Front Cover ....................................4-1 4.1.1.1 Removing the Front Cover....................................4-1 4.1.2 Upper Cover ....................................4-1 4.1.2.1 Removing the Upper Cover ....................................4-1 4.2 Drive System ................................. 4-1 4.2.1 Punch Motor....................................4-1 4.2.1.1 Removing the Upper Cover ....................................4-1 4.2.1.2 Removing the Punch Motor ....................................4-2 4.3 Electrical System ................................
  • Page 199 Chapter 4 4.1 External Covers 4.1.1 Front Cover 4.1.1.1 Removing the Front Cover 0008-1806 1) Remove the screw [1] at the front. F-4-4 4.1.2 Upper Cover 4.1.2.1 Removing the Upper Cover 0008-1803 1) Remove the screw [1] at the front. F-4-1 2) Remove the two screws [1] at the back to detach the upper cover [2].
  • Page 200 Chapter 4 F-4-11 6) Remove the E-ring [1] to detach the pulley [2] and gear [3]. 7) Remove the E-ring [4] to detach the gear [5]. F-4-7 2) Remove the two screws [1] at the back to detach the upper cover [2]. F-4-12 8) Remove the two screws [1] to detach the punch motor [2].
  • Page 201 Chapter 4 F-4-18 F-4-15 2) Remove the wiring harness from the guide [1], disconnect the connector [2], and then remove the photosensor PCB [3]. 4.3.1.2 Removing the Upper Cover 0008-4588 1) Remove the screw [1] at the front. F-4-16 F-4-19 2) Remove the two screws [1] at the back to detach the top cover [2].
  • Page 202 Chapter 4 F-4-21 4.3.2 Scrap Full Detector PCB F-4-25 4.3.2.1 Removing the scrap full detector PCB 4.3.3.2 Removing the Punch Controller PCB 0008-1864 1) Remove the insulation sheet[1]. 0008-1815 1) Remove the screw [1] to move the plate [2] to the left. F-4-22 2) Remove the screw[1]and disconnect the connector[2].

  • Page 203: Chapter 5 Maintenance

    Chapter 5 Maintenance...
  • Page 204 Contents Contents 5.1 User Maintenance ................................5-1 5.1.1 User Maintenance Items................................5-1 5.2 Maintenance and Inspection ............................5-1 5.2.1 Periodically Replaced Parts................................5-1 5.2.1.1 Periodically Replaced Parts ....................................5-1 5.2.2 Durables ....................................... 5-1 5.2.2.1 Durables ..........................................5-1 5.2.3 Periodical Servicing ..................................5-1 5.2.3.1 Periodical Servicing ......................................5-1 5.2.3.2 Periodical Servicing ......................................5-1 5.3 Adjustment..................................

  • Page 206: User Maintenance

    Chapter 5 5.1 User Maintenance 5.1.1 User Maintenance Items 0008-1798 T-5-1 Item Timing Disposing of paper waste in response to an alert (on host control panel) 5.2 Maintenance and Inspection 5.2.2 Durables 5.2.2.1 Durables 5.2.1 Periodically Replaced Parts 0008-1800 There are no items that are designated as durables. 5.2.1.1 Periodically Replaced Parts 5.2.3 Periodical Servicing 0008-1799...

  • Page 207: Sensors

    Chapter 5 5.4 Outline of Electrical Components 5.4.1 Sensors 0008-2000 SR1 SR2 F-5-2 T-5-5 Notation Name Parts No. Punch control PCB Error Punch clock sensor WG8-5571 E590 Punch home position sensor WG8-5571 5.4.2 Motors and Solenoids 0008-2001 F-5-3 T-5-6 Notation Name Parts No.

  • Page 208: Pcbs

    Chapter 5 5.4.3 PCBs 0008-2002 F-5-4 T-5-7 Ref. Name Parts No. Punch controller PCB Error Punch controller PCB 4G1-1477 E590 Photo sensor PCB 4G1-1491 LED PCB 4G1-1490 Scrap full detector PCB 4G1-1492 5.5 Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB 5.5.1 Outline 0008-2003 Of the light emitting diodes and check pins, those that are used in the field for servicing the machine are discussed herein.
  • Page 209 Chapter 5 LED1 F-5-6 1.Checking puncher unit hole type (model) (When the puncher unit is connected) F-5-7 Point to check: 1) The current puncher unit model is displayed with LED1. T-5-8 LED1 Unit type flashes once and goes off(*1) 4-hole unit (French) flashes 2 times and goes off(*1) 2/3-hole unit flashes 3 times and goes off(*1)
  • Page 210 Chapter 5 If pressing the PushSW (SW2) long after selecting a target model, LED1 will execute display of the target model and light up, and then writing operation will end. T-5-9 LED1 Unit type flashes once and goes off(*1) 4-hole unit (French) flashes 2 times and goes off(*1) 2/3-hole unit flashes 3 times and goes off(*1)

  • Page 212: Chapter 6 Error Code

    Chapter 6 Error Code...
  • Page 214 Contents Contents 6.1 Overview..................................6-1 6.1.1 Outline......................................6-1 6.2 Service Error Code ................................ 6-1 6.2.1 E590 ......................................6-1 6.3 Jam Codes..................................6-1 6.3.1 Detecting a Jam .................................... 6-1 6.4 Alam Code ..................................6-2 6.4.1 Punch Waste Case Full................................. 6-2 6.4.2 Punch Waste Case Overflow................................ 6-2...

  • Page 216: Overview

    Chapter 6 6.1 Overview 6.1.1 Outline 0008-2056 The CPU on the finisher controller PCB is provided with a function that monitors the condition of the machine, communicating a fault it detects to the host machine by means of a "code" and a "detail code." In response, the host machine indicates the code on its control panel. (The detail code may be checked in the host machine's service mode.) 6.2 Service Error Code 6.2.1 E590...

  • Page 217: Alam Code

    Chapter 6 6.4 Alam Code 6.4.1 Punch Waste Case Full 0008-2059 T-6-3 Fault Description Timing of detection Resetting The punch waste case is -With the punch waste at time of a punching session Remove the punch full. sensor on, an attempt is waste from the case made at punching.
  • Page 218 1 General Circuit Diagram General Circuit Diagram General Circuit Diagram (1/1) Finisher controller I/F Punch dust full sensor PCB 11 12 13 14 15 16 17 17 16 15 14 13 12 11 PUNCH_M_CW_P Punch motor PUNCH_M_CW_N Punch slide solenoid PUNCH_SLIDE_SL (Applicable to the +24V...

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