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Toro Z400 Series Z-Master Setup Instructions
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Toro Z400 Series Z-Master Setup Instructions

Toro Z400 Series Z-Master Setup Instructions

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Z400 Series Z Master® Mowers
Model No. For all Z400 Series Z Master Mowers

Loose Parts

Use the chart below to verify that all parts have been shipped.
Step
1
No parts required
2
No parts required
3
Rear wheels
Roll bar, right section
Roll bar, left section
Roll bar, center section
Bolt, (3/8 x 1 inch)
4
Curved washer
Flange nut, (3/8 inch)
Bolt, (1/2 x 3–1/4 inch)
Flange nut, (1/2 inch)
5
Right control lever
Left control lever
6
Bolt (3/8 x 1 inch) (2 are assembled)
Curved washer (3/8 inch) (2 are
assembled)
7
No parts required
8
No parts required
Air cleaner cap
9
Hose clamp
Number 2 general purpose lithium
10
base or molybdenum base grease.
(Purchase separately.)
11
No parts required
12
No parts required
13
No parts required
© 2005—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
Description
Register at www.Toro.com.
Form No. 3354-664 Rev A

Setup Instructions

Qty.
–
Remove parts from the crate.
–
Check the tire pressure.
2
Install the drive wheels.
1
1
1
8
Install the Rollover Protection
System (ROPS).
8
8
2
2
1
1
Install the motion control levers.
4
4
–
Adding fuel to the machine.
–
Charge the battery.
1
Install the air cleaner cap.
1
1 tube
Check the machine for grease.
–
Check the engine oil level.
–
Prepare the side discharge chute.
Check the machine before delivery
–
to the customer.
Original Instructions (EN)
Use
Printed in the USA.
All Rights Reserved

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Summary of Contents for Toro Z400 Series Z-Master

  • Page 1: Setup Instructions

    Prepare the side discharge chute. Check the machine before delivery – No parts required to the customer. Register at www.Toro.com. Original Instructions (EN) © 2005—The Toro® Company Printed in the USA. 8111 Lyndale Avenue South All Rights Reserved Bloomington, MN 55420...

  • Page 2: Checking The Tire Pressure

    Step Description Qty. Operator’s Manual Parts Catalog Engine Owner’s Manual Delivering the machine to the customer. Registration Card Safety Video Step Step Removing Parts from the Raising the Machine Up and Crate Installing the Drive Wheels No Parts Required Parts needed for this step: Procedure Rear wheels Remove the tires, the seat and the parts for the...

  • Page 3: Installing The Roll Over Protection System

    Step Installing the Roll Over Protection System Parts needed for this step: Roll bar, right section Roll bar, left section Roll bar, center section Bolt, (3/8 x 1 inch) Curved washer Figure 3 Flange nut, (3/8 inch) Bolt, (1/2 x 3–1/4 inch) Flange nut, (1/2 inch) 3.
  • Page 4 Figure 8 Figure 6 5. Raise the roll bar into the upright position and secure it with the pins and hairpin cotter pins fastened to the lanyards 2. Install the lanyard clips onto the long bolts (1/2 x 3-1/4 inch). Note: Make sure the bent tab points toward the head of the bolt.

  • Page 5: Installing The Seat

    Step Installing the Seat Parts needed for this step: Procedure 1. Remove the bolt and nut from the seat frame. 2. Remove the nuts from the studs under the seat. 3. Secure the seat rod to the seat with the bolt and nut.

  • Page 6: Installing The Motion Control Levers

    Step Step Installing the Motion Charging the Battery Control Levers No Parts Required Parts needed for this step: Procedure Right control lever Left control lever Bolt (3/8 x 1 inch) (2 are assembled) Curved washer (3/8 inch) (2 are assembled) Charging the battery produces gasses that can explode and cause serious injury.

  • Page 7: Installing The Air Cleaner Cap

    Step Installing the Air Cleaner Parts needed for this step: Air cleaner cap Hose clamp Figure 16 Procedure 4. Install the air cleaner cap onto the air cleaner 1. Remove the plastic plug. and secure it with the hose clamp. Figure 15 Figure 17 2.

  • Page 8: Checking The Engine Oil Level

    Step Step Checking the Machine for Checking the Engine Oil Grease Level Parts needed for this step: No Parts Required Number 2 general purpose lithium base Procedure 1 tube or molybdenum base grease. (Purchase separately.) Before you start the engine and use the machine, check the oil level in the engine crankcase;...
  • Page 9 Step Checking the Machine Before Delivery to the Customer No Parts Required Procedure Before delivering the machine to the customer, ensure that you perform or have performed the procedures listed in the following table and initial each when finished. Refer to the Operator’s Manual for instructions on performing these procedures.
  • Page 10 Step Delivering the Machine to the Customer Parts needed for this step: Operator’s Manual Parts Catalog Engine Owner’s Manual Registration Card Safety Video Procedure At delivery, complete the items listed in the following table and initial each when finished. Model No. Serial No.
  • Page 11 Describe the post sale service procedures for your store. Assist the customer in lling out and mailing the registration card or register online at www.Toro.com Make sure that the customer receives the Operator’s Manual, Parts Catalog, and Engine Owner’s Manual, Set Up Instructions, and safety video.

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