Related Manuals for Toro 03602
Summary of Contents for Toro 03602
- Page 1 FORM NO. 3318-242 GB OPERATOR’S MODEL NO. 03602—60001 & UP MANUAL MODEL NO. 03603—60001 & UP ® ® REELMASTER 3500-D TRACTION UNITS © The TORO COMPANY—1996...
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Page 2: Table Of Contents
Toro Distributor. In addition to having a complete line of accessories and professional turf care service technicians, the distributor has a com- plete line of genuine TORO replacement parts to keep your machine operating properly. Keep your TORO TORO parts and acces- all TORO. - Page 3 Safety Training Thoroughly inspect the area where the equipment is to be used and remove all objects which may be thrown by the machine. Read the instructions carefully. Be familiar with the controls and the proper use of the equipment. WARNING—Petrol is highly flammable.
- Page 4 Safety • do not stop or start suddenly when going up • change into neutral and set the parking or downhill; brake; • engage the clutch slowly, and always keep • stop the engine and remove the key. the machine in gear, especially when travail- ing downhill;...
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Page 5: Safety Instructions
Safety Sound & Vibration Levels 7. If the fuel tank has to be drained, this should be done outdoors. Sound Levels 8. Be careful during adjustment of the machine to prevent entrapment of the fingers between moving This unit has an equivalent continuous A-weighted blades and fixed parts of the machine. -
Page 6: Symbol Glossary
Symbol Glossary Caustic liquids, Poisonous Electrical shock, High pressure High pressure High pressure Crushing of Crushing of chemical burns to fumes or toxic electrocution fluid, injection spray, erosion of spray, erosion of fingers or hand, toes or foot, force fingers or hand gases, asphyxiation into body flesh... - Page 7 Safety Eye protection Head protection Hearing Caution, toxic First aid Flush with water Engine Transmission must be worn must be worn protection must risk be worn Hydraulic Brake system Coolant (water) Intake air Exhaust gas Pressure Fire, open light system &...
- Page 8 Safety Engine coolant Engine coolant f Engine Engine intake/ Engine intake/ Engine intake/ Engine start Engine stop pressure ilter lubricating oil combustion air combustion air air filter pressure pressure n/min Engine failure/ Engine rotational Choke Primer (start aid) Electrical preheat Transmission oil Transmission oil Transmission oil malfunction...
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Page 9: Specifications
Specifications Engine: Peugeot, four-cycle, four cylinder, 1.9 liter Approximately 500—1,200 rpm forward to 200—600 (1900 cc) displacement, liquid-cooled diesel engine. rpm reverse (for backlap operation). 23.5:1 compression ratio. Low idle—1600 rpm, high idle—2500 rpm. Oil capacity is 5 l (5.3 qt) with the Seat: (Model 30772) Adjustable fore and aft travel and filter. - Page 10 Specifications GENERAL SPECIFICATIONS: Width-of-Cut: 205 cm (81 in) Overall Width: Cutting Units Raised. 165 cm (65 in) Cutting Units Down 228 cm (90 in) Overall Length: 254 cm (100 in) Height: 147 cm (58 in) With Roll Over Protection System installed 208 cm (82 in) Recommended Height-of-Cut: 5-Blade Cutting Unit:...
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Page 11: Before Operating
Before Operating CHECK THE ENGINE OIL CAUTION Before servicing or making adjustments to the machine, stop the engine and remove the key from the switch. Crankcase capacity is 5.0 l (5.3 qt) with the filter. Park the machine on a level surface. Release the Figure 2 hood latch and open the hood. - Page 12 15–22.7 l (4–6 gal) of hydraulic oil. Order Part Note: For temperatures below 0° C (32° F), No 1 No. 44-2500 from your Authorized Toro Distributor diesel fuel or a blend should be used. Park the machine on a level surface. Make sure Close the hood and secure the latch.
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Page 13: Check Front Axle Oil Level
Before Operating IMPORTANT: To prevent system contamina- tion, clean the top of hydraulic oil containers before puncturing them. Make sure the pour spout and funnel are clean. Install the reservoir cap, close the hood and secure the latch. Figure 6 Access Panel Figure 5 Sight gauge... -
Page 14: Before Operating
Before Operating and make sure lubricant is up to the bottom of the CHECK TORQUE OF WHEEL hole. If the level is low, remove the fill plug and NUTS OR BOLTS add enough lubricant to bring the level up to the bottom of the check plug holes. -
Page 15: Controls
Controls Cutting Unit Engagement Switch (Fig Throttle Control (Fig 9)—Move the control forward 9)—Used to increase engine speed, backward to decrease it. to start and stop cutting unit operation. Lift the switch and move it forward to actuate the cutting units. Cutting Unit Lift Controls (Fig 9)—The two outside levers raise and lower the two outside the cutting units. - Page 16 Controls To stop, reduce foot pressure on the traction pedal and Axle Shift Lever (Fig. 11)—Located on the right side allow it to return to the center position. On extreme downhill slopes, apply pressure to the REVERSE side of the console, the lever selects the front drive mode. of the pedal, or operate with your heel on REVERSE Pull out the lockout knob and move the lever rearward and your toe on the FORWARD portion of the pedal.
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Page 17: Operating Instructions
Controls the cutting units in the upright position for transport. Horn—In the center of the steering wheel. Operates only when the key switch is ON. Figure 13 Transport latch ( Operating Instructions PRIMING THE FUEL SYSTEM STARTING AND STOPPING (Fig. 14 & 15) Sit on the seat, and keep your foot off the traction pedal. - Page 18 Operation Pump the priming plunger until you feel resis- TRAL and the cutting unit engagement switch is DIS- tance. Try to start the engine. If the engine does ENGAGED. In addition, the engine will stop when not start repeat step 3. the cutting unit engagement switch is engaged or the traction pedal is depressed when the operator is off the seat.
- Page 19 Operating OPERATING CHARACTERISTICS pulling back on the lift control levers. Hold the levers back until the cutting units are fully raised. Lock the cutting units in place with the transport latches. Move Familiarization—Before mowing grass, practice oper- the axle shift lever forward to the HI position. When ating the machine in an open area.
- Page 20 Operating CUTTING CHARTS Relate height of cut and ground speed to required reel speed setting on reel speed knob Note: 1 = 500 rpm; 2 = 700 rpm; 3 = 900 rpm; 4 = 1,200 rpm Recommended Reel Speed Settings 8-Blade Reel 11-Blade Reel 5-Blade Reel...
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Page 21: 2-Wheel Drive
Maintenance Service Interval —2-Wheel Drive CHECK/SERVICE Engine oil level/fill Grease Points (22) Hydraulic oil level/fill Radiator screen Front axle oil level/fill Air cleaner Fan belt Water separator/fuel filter Fan belt Water separator/fuel filter Fuel—Diesel only Tire pressure (1–1.5 bar/15-20 psi) FLUID SPECIFICATIONS/CHANGE INTERVALS Change Intervals Filter... -
Page 22: 4-Wheel Drive
Maintenance Service Interval —4-Wheel Drive CHECK/SERVICE Engine oil level/fill Grease Points (22) Hydraulic oil level/fill Radiator screen Front axle oil level/fill Air cleaner Rear axle oil Water separator/fuel filter A. Fill Battery B. Check (2) Fan belt Coolant level/fill Tire pressure Fuel—Diesel only (1–1.5 bar/15-20 psi) Change Intervals... -
Page 23: Figures
Maintenance LUBRICATION GREASING BEARINGS AND BUSHINGS (Fig. 28-38) The traction unit has grease fittings that must be lubri- cated regularly with No. 2 General Purpose Lithium Base Grease. If you operate the machine under normal conditions, lubricate all bearings and bushings after every 25 hours of operation. - Page 24 Maintenance Figure 25 Figure 22 Figure 23 Figure 26 Figure 24 Figure 27...
- Page 25 Maintenance Figure 31 Figure 28 Oil filter Figure 32 Figure 29 Fuel filter/water separator Thumb Screw Drain screw Dust cup Primer plunger Baffle Wing nut & gasket Filter element Air cleaner body Figure 33 Figure 30 Rear screen Drain plug...
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Page 26: Figures
Maintenance Figure 37 Figure 34 Sight gauge Oil cooler Figure 38 Figure 35 Hydraulic filter Fan belt Adjusting screw Figure 39 Figure 35 Front axle drain plug Hydraulic reservoir drain plugs... - Page 27 Maintenance Figure 40 Drain plugs (2)
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Page 28: Product Identification
Coat the cable terminals and battery posts MODEL AND SERIAL NUMBER with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent cor- The model and serial number is on a plate that is rosion.