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Toro 31202 Operator's Manual
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Toro 31202 Operator's Manual

Toro 31202 Operator's Manual

4-wheel drive multi-purpose machine with cab
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Original Instructions (EN)
Groundsmaster
Drive Multi-Purpose Machine
with Cab
Model No. 31202—Serial No. 315000001 and Up
Form No. 3391-886 Rev A
®
360 4-Wheel
*3391-886* A

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Summary of Contents for Toro 31202

  • Page 1 Form No. 3391-886 Rev A Groundsmaster ® 360 4-Wheel Drive Multi-Purpose Machine with Cab Model No. 31202—Serial No. 315000001 and Up *3391-886* A Register at www.Toro.com. Original Instructions (EN)
  • Page 2 If you require a spark arrester, contact your Authorized Toro Service Dealer. Model No. Genuine Toro spark arresters are approved by the USDA Forestry Service. Serial No. Important: It is a violation of California Public...

  • Page 3: Table Of Contents

    Brake Maintenance ............40 Safety ................4 Adjusting the Service Brakes ........40 Safe Operating Practices........... 4 Adjusting the Parking Brake ........40 Toro Riding Mower Safety ........5 Belt Maintenance ............41 Safety and Instructional Decals ......... 7 Checking the Alternator Belt ........41 Setup ................12 Controls System Maintenance ........41...

  • Page 4: Safety

    Safety • Replace faulty silencers/mufflers. • Before using, always visually inspect to see that the blades, blade bolts and cutter assembly are not worn or damaged. This machine has been designed in accordance with Replace worn or damaged blades and bolts in sets to ANSI B71.4-2012.

  • Page 5: Toro Riding Mower Safety

    Toro Riding Mower Safety Do not operate the machine under the influence of alcohol or drugs. The following list contains safety information specific to Toro • Lightning can cause severe injury or death. If lightning products or other safety information that you must know that is seen or thunder is heard in the area, do not operate is not included in the CEN standard.

  • Page 6: Slope Operation

    Slope Operation • Do not mow near drop-offs, ditches, steep banks or water. Wheels dropping over edges can cause rollovers, which may result in serious injury, death, or drowning. • Do not mow slopes when grass is wet. Slippery conditions reduce traction and could cause sliding and loss of control.

  • Page 7: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 117-3276 130-0458 1. Engine coolant under 3. Warning—do not touch the pressure hot surface.
  • Page 8 117-4766 1. Cutting/dismemberment hazard; fan—stay away from 107-2908 moving parts, keep all guards and shields in place. 1. Thrown object hazard—keep bystanders a safe distance from the machine. 2. Thrown object hazard—do not operate the mower with the deflector up or removed, keep the deflector in place. 3.
  • Page 9 112-1461 1. Belt routing 117-3273 1. Warning—read the Operator's Manual. 6. Thrown object hazard—keep bystanders a safe distance from the machine. 2. Warning—do not operate this machine unless you are trained. 7. Warning—lock the parking brake, stop the engine and remove the ignition key before leaving the machine.
  • Page 10 125–9248 1. Raise/Lower decks 5. Fast 2. Engine—stop 6. Slow 3. Engine—run 7. 2-wheel steering 4. Engine—start 8. 4–wheel steering 131–1946 1. Read the Operator’s Manual for more information on servicing the machine.
  • Page 11 Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or 7. Wear eye protection; smoking. explosive gases can cause blindness and other injuries 8.

  • Page 12: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Check the tire pressure. Check the hydraulic fluid, engine oil, – No parts required and coolant levels. Media and Additional Parts Description Qty.

  • Page 13: Product Overview

    Tilt Steering Pedal Product Overview To tilt the steering wheel towards you, press the foot pedal Controls down, and pull the steering tower toward you to the most comfortable position and then release the pedal (Figure Become familiar with all the controls before you start the engine and operate the machine.

  • Page 14: Cab Controls

    Important: If the mower deck shuts down and the Air Recirculation Control InfoCenter temperature warning icon is on, push PTO Sets the cab to either recirculate the air in the cabin or to draw knob down, drive to a safe flat area, move the throttle air into the cabin from outside (Figure lever to the Slow position, allow the traction pedal to...
  • Page 15 Figure 7 1. Wind shield latch Rear Window Latch Lift up on latches to open the rear window. Press in on latch to lock window in open position. Pull out and down on latch to close and secure window (Figure Important: The rear window must be closed before opening the hood or damage may occur.
  • Page 16 Using the InfoCenter LCD Display InfoCenter Icon Description The InfoCenter LCD display shows information about your SERVICE DUE Indicates when scheduled service should be performed machine such as the operating status, various diagnostics and other information about the machine (Figure 8).
  • Page 17 Refer to the Service Units Controls the units used on the Manual or your Authorized InfoCenter. The menu choices Toro Distributor for more are English or Metric information on the Faults Language Controls the language used menu and the information on the InfoCenter*.

  • Page 18: Specifications

    Contact your Authorized Service Dealer or • Use the center button to set the third digit then press the Distributor or go to www.Toro.com for a list of all approved right button to move on to the next digit. attachments and accessories.

  • Page 19: Operation

    5. Install the oil fill cap and dipstick. DPF plugging and damage the engine. 6. Close the hood and secure it with the latches. Toro Premium Engine Oil is available from your distributor Adding Fuel in either 15W-40 or 10W-30 viscosity. See the parts catalog for part numbers.

  • Page 20: Filling The Fuel Tank

    Biodiesel Ready DANGER This machine can also use a biodiesel blended fuel of up to In certain conditions during fueling, static B7 (7% biodiesel, 93% petrodiesel). The petrodiesel portion electricity can be released causing a spark which must be ultra low sulfur. Observe the following precautions: can ignite the fuel vapors.

  • Page 21: Think Safety First

    Think Safety First 5. Install the fuel tank cap and secure. Wipe up any fuel that may have spilled. Please read all safety instructions and symbols in the safety Note: If possible, fill the fuel tank after each use. This will section.

  • Page 22: Driving The Machine

    4. Remove the key before transporting or storing machine. Important: Make sure to remove the key as the fuel pump or accessories may run and cause the battery to lose charge. CAUTION Children or bystanders may be injured if they move or attempt to operate the tractor while it is unattended.

  • Page 23: Stopping The Machine

    Switching from 2 wheel steering to 4 Important: Do not continue to hold the switch back after the mower has fully raised. Doing so will damage wheel steering the hydraulic system. Press the steering selector switch (Figure 12) to the rearward Note: To lock the mower deck in a raised position, raise position.

  • Page 24: Positioning The Standard Seat

    • You are sitting on the seat or the parking brake is engaged. • The power take off (PTO) is disengaged. • The traction pedal is in the neutral position • The engine temperature is below the maximum operating temperature. The safety interlock system also is designed to stop the engine when the traction pedal is moved from the neutral position with the parking brake engaged.

  • Page 25: Positioning The Deluxe Seat

    Changing the Lumbar Support Changing the Seat Position The back of the seat can be adjusted to provide a customized The seat can move forward and backward. Position the seat lumbar support for your lower back. where you have the best control of the machine and are most comfortable.

  • Page 26: Raising/Lowering The Seat

    Changing the Backrest Position The back of the seat can be adjusted to provide a more comfortable ride. Position the back of the seat where it is most comfortable. Pull up the locking lever to release the backrest catch (Figure 17).

  • Page 27: Loading Machines

    WARNING Loading a unit onto a trailer or truck increases the possibility of backward tip-over and could cause serious injury or death. • Use extreme caution when operating a unit on a ramp. • Use only a single, full width ramp; Do not use individual ramps for each side of the unit.

  • Page 28: Transporting Machines

    Transporting Machines WARNING Driving on the street or roadway without turn signals, lights, reflective markings, or a slow moving vehicle emblem is dangerous and can lead to accidents causing personal injury. Do not drive machine on a public street or roadway without signs, lights, and/or markings required by local regulations.

  • Page 29: Operating Tips

    Sharpen the blades as necessary. If a blade is follow is: decrease ground speed as the load on the cutting damaged or worn, replace it immediately with a genuine Toro blades increases; and increase ground speed as load on the replacement blade.

  • Page 30: Maintenance

    Manual is also available for purchase from your Authorized Toro Distributor. Note: Looking for an Electrical Schematic or Hydraulic Schematic for your machine? Download a free copy of the schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page.

  • Page 31: Daily Maintenance Checklist

    Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check Safety Interlock Operation Check Parking Brake Operation Check Fuel Level Check Hydraulic Oil Level Check Engine Oil Level Check Cooling System Fluid Level Check Drain Water/Fuel...

  • Page 32: Premaintenance Procedures

    Figure 23 Service Interval Chart Premaintenance Lubrication Procedures Greasing the Bearings and Bushings Using the Hood Prop Rod 1. Release the hood latches. Service Interval: Every 50 hours 2. Lift up on the hood until the prop rod can be The machine has grease fittings that must be lubricated positioned behind the frame tube (Figure...

  • Page 33: Engine Maintenance

    G026734 Figure 25 Engine Maintenance Note: Bearing life can be negatively affected by improper wash down procedures. Do not wash down the unit when it is still hot and avoid directing high-pressure or high volume Servicing the Air Cleaner spray at the bearings or seals. Service Interval: Every 400 hours Check the air cleaner body for damage which could cause an air leak.

  • Page 34: Changing The Engine Oil And Filter

    1. Air cleaner filter cleaning maintenance. If you would like to know the current level of ash in any of your Toro Tier 4 products, you can 4. Clean the dirt ejection port located in the removable find it by going to the Service menu of the Infocenter after cover.

  • Page 35: Servicing The Diesel Oxidation Catalyst (Doc)

    DPF. A Yanmar diagnostic tool will need to be used to reset Maintenance the engine ECU after a clean DPF is installed. Talk with your Toro distributor and see your service manual for more details on the removal and installation of the DPF. Note: Refer to Adding Fuel for proper fuel recommendations.

  • Page 36: Servicing The Engine Fuel Filter

    Fuel Pick-up Tube Screen 6. Install the filter canister by hand until the gasket contacts mounting surface, then rotate it an additional The fuel pick-up tube, located inside the fuel tank, is equipped 1/2 turn. with a screen to help prevent debris from entering the fuel 7.

  • Page 37: Electrical System Maintenance

    Electrical System WARNING Maintenance CALIFORNIA Proposition 65 Warning Important: Whenever working with the electrical Battery posts, terminals, and related system, always disconnect the battery cables, negative accessories contain lead and lead compounds, (-) cable first, to prevent possible wiring damage from short-outs.

  • Page 38: Drive System Maintenance

    Drive System Cooling System Maintenance Maintenance DANGER Checking the Tire Pressure Discharge of hot pressurized coolant or touching Service Interval: Every 50 hours hot radiator and surrounding parts can cause severe burns. Check the pressure after every 50 operating hours or monthly, whichever occurs first.

  • Page 39: Cleaning The Radiator

    3. Install the expansion tank cap. 3. Working from the fan side of the radiator, blow out debris with low pressure (50 psi) compressed air (do not use water). Repeat the step from the front of the radiator and again from the fan side. 4.

  • Page 40: Brake Maintenance

    Brake Maintenance Adjusting the Parking Brake If the parking brake fails to engage, an adjustment to the brake pawl is required. Adjusting the Service Brakes 1. Loosen the 2 screws securing the parking brake pawl Adjust the service brakes when there is more than 25 mm (1 to the frame (Figure 36).

  • Page 41: Belt Maintenance

    Belt Maintenance Controls System Maintenance Checking the Alternator Belt Adjusting the Traction Drive Service Interval: After the first 10 hours Every 100 hours for Neutral Check the condition and tension of the belt (Figure 37) after Note: If the machine has recently had the hydraulic oil every 100 operating hours.

  • Page 42: Adjusting The Maximum Ground Speed

    Figure 39 1. Traction pedal 3. 1.5 mm (0.060 inch) 2. Stop bolt w/ jam nut 4. Stop bolt w/ jam nut (forward) (reverse) Figure 38 4. Adjust the stop bolt all the way in (away from the 1. Transmission control rods traction pedal).

  • Page 43: Hydraulic System Maintenance

    (Available in 5 gallon pails or 55 gallon drums. See parts catalog or Toro distributor for part numbers.) Alternate fluids: If the Toro fluid is not available, Mobil® 424 hydraulic fluid may be used. Note: Toro will not assume responsibility for damage caused Figure 40 by improper substitutions.

  • Page 44: Cab Maintenance

    Cab Maintenance Filling the Washer Fluid Bottle 1. Stop the machine on a level surface, stop the engine, set the parking brake, and remove the ignition key. 2. Open the hood. 3. Locate the washer fluid bottle (Figure 42). Figure 41 1.

  • Page 45: Cleaning The Air Conditioning Coil

    1. Stop the engine and remove the key. 2. Remove the 6 nuts and washers from the bottom of the rear of the cab (Figure 45). g028378 Figure 43 1. Filter 3. Screw g028380 2. Grate Figure 45 1. Washer 2.

  • Page 46: Cleaning

    B. Clean the battery, terminals, and posts with a wire brush and baking soda solution. C. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. D. Slowly recharge the battery for 24 hours every 60...
  • Page 47 Notes:...
  • Page 48 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.

This manual is also suitable for:

Groundsmaster 360

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