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Mitsubishi Electric WD-60C10 Service Manual

Mitsubishi Electric WD-60C10 Service Manual

Dlp projection hdtv
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CAUTION:
Before servicing this chassis, it is important that the service person read the "SAFETY PRECAUTIONS" and
"PRODUCT SAFETY NOTICE" contained in this manual.
• Power Input
• Light Engine
• Light Source
• Antenna Input
• Tuning
:
• Speakers
• See Page 5 for additional specifications.
• Design specifications are subject to change without notice.
MITSUBISHI DIGITAL ELECTRONICS AMERICA, INC.
Copyright © 2010 Mitsubishi Digital Electronics America, Inc.

SPECIFICATIONS

: AC 120V, 60Hz
: DLP™ (1080p)
: 156W
: RF 75unbalanced
: NTSC/ATSC/QAM
Analog Cable - 1~125
Digital Cable - 1~135
: 10W x 2 (V43C, V43, V43+)
: 2W x 16 (V43++)
9351 Jeronimo Road, Irvine, CA 92618-1904
All Rights Reserved
Service
Version 17.0 06/15/2011
Version 16.0 04/13/2011
Manual
DLP PROJECTION HDTV
V43C Chassis
WD-60C10
WD-65C10
WD-73C10
V43+ Chassis
WD-60738
WD-65738
WD-73738
WD-82738
• Analog Input
: Composite/Component
Level
(RCA Type)
Y/Video: 1.0 Vp-p, Cr, Cb: 700mVp-p
75 unbalanced
: AUDIO IN JACK (RCA Type)
-4.7dBm 43k unbalanced
• Analog Output : AUDIO / SUBWOOFER OUT JACK
Level
(RCA Type)
-4.7dBm 4.7kunbalanced
• Digital
: AC-3/PCM Digital Audio Output
Inputs/Outputs
(RCA Type)
: HDMI™
USB
:
: PC - use HMDI™
Wired IR Input/Output (V43++)
:
: Ethernet (V43+, V43++)
: Bluetooth (V43++)
2010
V43 Chassis
WD-60638
WD-60638CA
WD-65638
WD-65638CA
WD-73638
V43++ Chassis
WD-65838
WD-73838
WD-82838

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Table of Contents
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Summary of Contents for Mitsubishi Electric WD-60C10

  • Page 1: Specifications

    Service Version 17.0 06/15/2011 Version 16.0 04/13/2011 2010 Manual DLP PROJECTION HDTV V43C Chassis V43 Chassis WD-60C10 WD-60638 WD-65C10 WD-60638CA WD-73C10 WD-65638 WD-65638CA V43+ Chassis WD-73638 WD-60738 WD-65738 V43++ Chassis WD-73738 WD-65838 WD-82738 WD-73838 WD-82838 CAUTION: Before servicing this chassis, it is important that the service person read the "SAFETY PRECAUTIONS" and "PRODUCT SAFETY NOTICE"...
  • Page 3: Table Of Contents

    MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 CONTENTS INTRODUCTION ..........................5 Dimensions, weight, power usage, etc..................... 5 PRODUCT SAFETY NOTICE ......................
  • Page 4 MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 Digital Light Processing®, Digital Micro Mirror Device and DLP® are Trademarks of Texas Instruments.
  • Page 5: Introduction

    MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 INTRODUCTION This service manual provides service instructions for the V43C, V43, V43+ and V43++ chassis types. The specific models for each chassis type, dimensions and weight are listed below.
  • Page 6: Safety Precautions

    MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 SAFETY PRECAUTIONS NOTICE: Observe all cautions and safety related notes located inside the receiver cabinet and on the receiver chassis.
  • Page 7: Disassembly & Parts Replacement

    MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 DISASSEMBLY & PARTS REPLACEMENT BACK COVER REMOVAL 73” & 82” Only Back Cover Removal 1.
  • Page 8: Chassis Removal

    MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 CHASSIS - REMOVAL & DISASSEMBLY Chassis Removal 1. Remove screws (A).
  • Page 9: Power Supply Shield Removal

    MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 Power Supply Shield Removal 1. Remove screw (A). POWER SUPPLY SHIELD PWB-POWER Removal 1.
  • Page 10: Top Chassis Brackets Removal

    MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 PWB-MAIN ACCESS 1. Remove screws (A). 2. Lift the Power Supply and Mounting Brackets from the chassis.
  • Page 11 MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 PWB-MAIN Removal (V43+, V43++) 1. Disconnect all cables to PWB-MAIN.
  • Page 12: Pwb-Ballast Removal

    MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 PWB-BALLAST REMOVAL Note: To remove the PWB-BALLAST, it is not necessary to remove the Engine or Lamp Cartridge.
  • Page 13: Duct Assembly Removal

    MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 DUCT ASSEMBLY - Removal and Disassembly Upper Duct Removal 1. Loosen two screws (A) and remove the Lamp Cartridge.
  • Page 14 MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 Duct Interior Components Duct Interior Components are shown below. Notes: ...
  • Page 15: Optical Engine Replacement

    MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 Lower Duct Removal 1. Remove the Lamp Cartridge, Upper Duct, Exhaust Fan and Sirocco Fan.
  • Page 16: Projection Lens Replacement

    MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 PROJECTION LENS REPLACEMENT CAUTION: Any dust or fingerprints in the optics can cause abnormalities in the picture.
  • Page 17: Color Wheel Replacement

    MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 COLOR WHEEL REPLACEMENT CAUTION: This procedure should be performed in a dust free environment.
  • Page 18: Screen Replacement

    MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 SCREEN REPLACEMENT 60”, 65” & 73” Models Screen Assembly Removal and Replacement 1.
  • Page 19 MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 SCREEN REPLACEMENT 60”, 65” & 73” Models (continued) Screen Removal From the Bezel-Front 1) Remove screws (A) and remove the top, bottom and side rails.
  • Page 20 MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 SCREEN REPLACEMENT 60”, 65” & 73” Models (continued) CAUTION: Wear gloves when handling the Lenticular Screen and Fresnel Lens.
  • Page 21 MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 SCREEN REPLACEMENT 82” Models Screen Assembly Removal 1. Remove screws (A) around the bottom rear edge.
  • Page 22 MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 SCREEN REPLACEMENT 82” Models (continued) CAUTION: Wear gloves when handling the Lenticular Screen and Fresnel Lens.
  • Page 23 MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 SCREEN REPLACEMENT 82” Models (continued) Lenticular Screen and Fresnel Lens Disassembly 1.
  • Page 24: Mirror Replacement

    MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 MIRROR REPLACEMENT MIRROR REPLACEMENT - 60”, 65” & 73” Models 1.
  • Page 25: Service Procedures

    MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 SERVICE PROCEDURES NOTE: Service Procedures differ between the V43C & V43 and the V43+ & V43++ chassis. Be sure to follow the procedure indicated for the model being serviced.
  • Page 26: Option Menu

    MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 OPTION MENU OPTION MENU 1. Press the <MENU> button on the remote control.
  • Page 27 MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 DEACTIVATE VUDU (Software Version 12.08 and higher) This feature will deactivate the customer’s VUDU on-line subscription. It should be used before TV ownership is changed.
  • Page 28 MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 DIGITAL SIGNAL INFORMATION Information on the currently selected digital channel can be displayed on screen.
  • Page 29: Reset And Initialization

    MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 RESET / INITIALIZATION SERVICE TIP: Many symptoms that are customer generated, intermittent or cannot be verified can be resolved by using the various Reset and Initialization options.
  • Page 30: Led Indications & Self Diagnostics

    MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 LED INDICATIONS AND SELF DIAGNOSTICS The front panel Status LED provides an indication of the set’s operation and the possible cause of a malfunction.
  • Page 31: Error Codes

    MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 ERROR CODES Error Codes, descriptions and the most likely cause of failure are listed below:...
  • Page 32: Sound Projector Transducer Test

    MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 SOUND PROJECTOR TRANSDUCER TEST (V43++) This procedure will test will each of the TV’s speakers individually using an internal tone generator.
  • Page 33: Service Adjustments

    MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 SERVICE ADJUSTMENTS Service Adjustments include Adjustment Procedures and Data Transfer Functions.
  • Page 34 MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 2. Test Pattern Activation V43C & V43 1. When in the Service Menu select “Test Picture” <ENTER> <0,1,2,3,4 or 5> to select specific patterns.
  • Page 35: Horizontal & Vertical Position Adjustment

    MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 ADJUSTMENT PROCEDURES V43C & V43 Horizontal and Vertical Position Adjustment 1.
  • Page 36: Index Delay Adjustment

    MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 Index Delay Adjustment (Perform after color wheel replacement) V43C & V43 1.
  • Page 37: Manual Geometry Alignment

    MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 Manual Geometry Alignment V43C & V43 1. Entering the Manual Geometry Alignment Mode 1.
  • Page 38 MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 V43C & V43 Manual Geometry Alignment <MENU><2-4-7-0> “Calibration” <ENTER><1-3-9-7> V43 & V43+ Manual Geometry Alignment <MENU><2-4-5-7><0>...
  • Page 39 MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 Phase 3 - 4:3 and 16:9 Alignment 1. With the Manual Geometry Alignment activated, press <VIDEO> to enter the 4:3 Alignment Mode. The pat- tern below will be displayed.
  • Page 40 MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 <CH > or <CH >) Repeat the process of pressing (V43C & V43 (V43+ &...
  • Page 41: Data Transfer Functions

    MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 DATA TRANSFER FUNCTIONS Data Transfer Service Data is duplicated and stored in separate EEPROMs in two locations.
  • Page 42 MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 Data Transfer Procedure: V43+ & V43++ 1. Enter the Service Mode <MENU><2-4-5-7> Select the Data Transfer & Geometry Menu <0>...
  • Page 43: Using Lead Free Solder

    MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 Using Lead Free Solder Pb Solder The symbol shown above indicates Lead (Pb) Free Solder was used during the construction of PWBs. Only Lead Free Solder should be used when servicing these PWBs.
  • Page 44: Chip Parts Replacement

    MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 Chip Parts Replacement Some resistors, shorting jumpers (0 Ohm resistors), ceramic capacitors, transistors and diodes are chip parts. The fol- lowing precautions should be taken when replacing these parts.
  • Page 45: Replacement Parts

    MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 REPLACEMENT PARTS Parts Ordering To expedite delivery of replacement parts orders, specify the following: 1.
  • Page 46: Parts Quick Reference

    WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 [ # ] Model Legend: (a) WD-60638, (b) WD-60738, (c) WD-60C10, (d) WD-65638 & WD-65638CA, (e) WD-65738, (f) WD-65838, (g) WD-65C10, (h) WD-73638, (i) WD-73738, (j) WD-73838, (k) WD-73C10, (l) WD-82738, (m) WD-82838 [] Safety Critical Part - Use exact replacement only...
  • Page 47: Service Parts List

    WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 [ # ] Model Legend: (a) WD-60638 & WD-60638CA, (b) WD-60738, (c) WD-60C10, (d) WD-65638 & WD-65638CA, (e) WD-65738, (f) WD-65838, (g) WD-65C10, (h) WD-73638, (i) WD-73738, (j) WD-73838, (k) WD-73C10, (l) WD-82738, (m) WD-82838 [] Safety Critical Part - Use exact replacement only...
  • Page 48 WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 [ # ] Model Legend: (a) WD-60638 & WD-60638CA, (b) WD-60738, (c) WD-60C10, (d) WD-65638 & WD-65638CA, (e) WD-65738, (f) WD-65838, (g) WD-65C10, (h) WD-73638, (i) WD-73738, (j) WD-73838, (k) WD-73C10, (l) WD-82738, (m) WD-82838 [] Safety Critical Part - Use exact replacement only...
  • Page 49 WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 [ # ] Model Legend: (a) WD-60638 & WD-60638CA, (b) WD-60738, (c) WD-60C10, (d) WD-65638 & WD-65638CA, (e) WD-65738, (f) WD-65838, (g) WD-65C10, (h) WD-73638, (i) WD-73738, (j) WD-73838, (k) WD-73C10, (l) WD-82738, (m) WD-82838 [] Safety Critical Part - Use exact replacement only...
  • Page 50 WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 [ # ] Model Legend: (a) WD-60638 & WD-60638CA, (b) WD-60738, (c) WD-60C10, (d) WD-65638 & WD-65638CA, (e) WD-65738, (f) WD-65838, (g) WD-65C10, (h) WD-73638, (i) WD-73738, (j) WD-73838, (k) WD-73C10, (l) WD-82738, (m) WD-82838 [] Safety Critical Part - Use exact replacement only...
  • Page 51 WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 [ # ] Model Legend: (a) WD-60638 & WD-60638CA, (b) WD-60738, (c) WD-60C10, (d) WD-65638 & WD-65638CA, (e) WD-65738, (f) WD-65838, (g) WD-65C10, (h) WD-73638, (i) WD-73738, (j) WD-73838, (k) WD-73C10, (l) WD-82738, (m) WD-82838 [] Safety Critical Part - Use exact replacement only...
  • Page 52 WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 [ # ] Model Legend: (a) WD-60638 & WD-60638CA, (b) WD-60738, (c) WD-60C10, (d) WD-65638 & WD-65638CA, (e) WD-65738, (f) WD-65838, (g) WD-65C10, (h) WD-73638, (i) WD-73738, (j) WD-73838, (k) WD-73C10, (l) WD-82738, (m) WD-82838 [] Safety Critical Part - Use exact replacement only...
  • Page 53 WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 [ # ] Model Legend: (a) WD-60638 & WD-60638CA, (b) WD-60738, (c) WD-60C10, (d) WD-65638 & WD-65638CA, (e) WD-65738, (f) WD-65838, (g) WD-65C10, (h) WD-73638, (i) WD-73738, (j) WD-73838, (k) WD-73C10, (l) WD-82738, (m) WD-82838 [] Safety Critical Part - Use exact replacement only...
  • Page 54 WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 [ # ] Model Legend: (a) WD-60638 & WD-60638CA, (b) WD-60738, (c) WD-60C10, (d) WD-65638 & WD-65638CA, (e) WD-65738, (f) WD-65838, (g) WD-65C10, (h) WD-73638, (i) WD-73738, (j) WD-73838, (k) WD-73C10, (l) WD-82738, (m) WD-82838 [] Safety Critical Part - Use exact replacement only...
  • Page 55 WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 [ # ] Model Legend: (a) WD-60638 & WD-60638CA, (b) WD-60738, (c) WD-60C10, (d) WD-65638 & WD-65638CA, (e) WD-65738, (f) WD-65838, (g) WD-65C10, (h) WD-73638, (i) WD-73738, (j) WD-73838, (k) WD-73C10, (l) WD-82738, (m) WD-82838 [] Safety Critical Part - Use exact replacement only...
  • Page 56: Screen Parts

    WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 [ # ] Model Legend: (a) WD-60638 & WD-60638CA, (b) WD-60738, (c) WD-60C10, (d) WD-65638 & WD-65638CA, (e) WD-65738, (f) WD-65838, (g) WD-65C10, (h) WD-73638, (i) WD-73738, (j) WD-73838, (k) WD-73C10, (l) WD-82738, (m) WD-82838 [] Safety Critical Part - Use exact replacement only...
  • Page 57 WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 [ # ] Model Legend: (a) WD-60638 & WD-60638CA, (b) WD-60738, (c) WD-60C10, (d) WD-65638 & WD-65638CA, (e) WD-65738, (f) WD-65838, (g) WD-65C10, (h) WD-73638, (i) WD-73738, (j) WD-73838, (k) WD-73C10, (l) WD-82738, (m) WD-82838 [] Safety Critical Part - Use exact replacement only...
  • Page 58: Mirror Kits & Preparation

    MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 MIRROR KIT PARTS LIST MODEL PART DESCRIPTION PART # WD-60C10...
  • Page 59 MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 MIRROR PREPARATION Prepare the mirror for installation by adding HOLDER-MIRROR-EDGE and STIFFENERs to the back of the mirror as...
  • Page 60 MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 KIT-MIR V43 65V2 REAR EDGE KIT-MIR V43++ 65V2 (Date Code) 1 3/4"...
  • Page 61: Circuit Block Diagrams

    MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 CIRCUIT BLOCK DIAGRAMS Page 61...
  • Page 62 MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 Page 62...
  • Page 63 MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 Page 63...
  • Page 64 MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 Page 64...
  • Page 65 MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 Page 65...
  • Page 66 MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 Page 66...
  • Page 67 MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 Page 67...
  • Page 68 MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 Page 68...
  • Page 69 MODELS: WD-60C10 / WD-65C10 / WD-73C10 / WD-60638 / WD-60638CA / WD-65638 / WD-65638CA / WD-73638 / WD-60738 / WD-65738 / WD-73738 / WD-82738 / WD-65838 / WD-73838 / WD-82838 Page 69...
  • Page 70 PWB-LED PWB-CONT PWB-PREAMP V43(65"/73" only) R_OUT+ R_SP R_OUT- L_OUT- L_SP L_OUT+ BOSS BOSS PWB-MAIN J5F02 COVER-DET Molex 78128-1001 Thermal Switch LAMP Temp LAMP YOI Assy BOSS EXHAUST FAN LAMP GND LAMP GND SENSOR 340V YOI Assy YOI Assy LAMP 340V BALLAST SP Module SP12V...
  • Page 71 TO MAIN 6 5VSL AC-OFF DETECT [MICRO] (4.2V trip point) (OUT goes low when VDD goes low) D9A08 IC9A07 MC2838-T112-1 PST8242NR R9A65 5VSL 1/16W 5VS SWITCH FET C9A75 0.01 FDC655BN 25V/50V Q9A06 3.3VSL DGND IC9A04 MM3376A33NRE VOUT C9A38 C9A39 C5F20 C5F21 C5F22 C5F23...
  • Page 72 HDMI CONNECTOR DC1R019JAA J2A03 10 11 12 13 14 15 16 17 18 19 R2A41 1/16W 1/16W 1/16W R2A32 R2A31 1/16W R2A37 C2A39 10V/16V DZ2J051M0L D2A31 C2A38 1/10W R2A33 HDMI-DET[3] D2A33 D2A32 1/16W 1/16W R2A34 R2A35 MC2850-T111-1 MC2850-T111-1 HDMI-DET[3] TO MAIN 3 [DM] L2A01 3.3VSL...
  • Page 73 R4A87 TO MAIN 6 1/16W TO RS232 DRIVER BOARD [TV MICRO] L4A03 R4A86 N-600 ohm DEBUG CONSOLE L4A01 N-600 ohm 1/16W TO MAIN 4 C4A08 10uF C4B19 C4B20 C4B21 [ASIC] C4B17 C4B18 10V/6.3V 6.3V 10uF 0.01 0.01 C4A07 6.3V 25V/50V 10V/6.3V 25V/50V L4A05...
  • Page 74 C5A40 T5A01 10V/16V C5A05 C5A06 C5A07 C5A08 C5A09 DLP2ADN900HL4L T5A04 T5A02 T5A03 T5A05 T5A06 25V/16V 25V/16V 25V/16V 25V/16V 25V/16V DLP2ADN900HL4L DLP2ADN900HL4L DLP2ADN900HL4L DLP2ADN900HL4L DLP2ADN900HL4L DGND 1.8VS DGND TO MAIN 6 DGND Asic_1.0V [TV MICRO] C5A10 C5A42 C5A01 C5A02 C5A03 C5A04 10uF 6.3V 10V/16V...
  • Page 75 C3A52 3300 C3A53 3300 C3A54 3300 C3A55 3300 R3A16 R3A23 C3A56 R3A22 R3A21 R3A19 R3A17 3300 1/16W 1/16W R3A18 R3A24 1/16W 1/16W 1/16W 1/16W 4.7K 1/16W 1/16W C3A57 3300 DGND DGND AGND DGND C3A25 C3A12 K-1M K-1M IC3A00 L3A28 L3A26 YDA164-QZE2 22uH, 3A 22uH, 3A...
  • Page 76 3.3VSL 1/16W 1.5K R7AC2 Q7A67 R7A67 LAMPLITZ RT1P241C-T112-1 1/16W TO MAIN 1 [DCDC/JACK] COVER-DET LAMP-R Q7A68 R7A68 TO MAIN 1 [DCDC/JACK] RT1P241C-T112-1 1/16W LAMP-G R7AC8 R7AC5 R7AC7 1/16W LAMPEN-BALLAST TO MAIN 1 [DCDC/JACK] GP10 1/16W 1/16W TO MAIN 3 [DM] LED-G-IN Q7A05 2SC3052-T112-1E,F...
  • Page 77 PWB-PREAMP2 PWB-BLUETOOTH PWB-AUX SBL MODULE PWB-LED PWB-CONT PWB-CONT2 PWB-PREAMP V43++ Only V43++ Only V43+(60") V43++ Only V43++ Only V43++ Only BOSS R OUT+ R SP R OUT- L OUT- L SP L OUT+ BOSS BOSS V43+ Only V43++ Only PWB-MAIN V43++ Only J5F02 BOSS...
  • Page 78 TO MAIN 07 TO MAIN 08 [AUDIO] [MICRO] TO MAIN 08 5VSL AC-OFF DETECT [MICRO] (4.2V trip point) (OUT goes low when VDD goes low) 3.3VSL IC9A07 PST8242NR IC9A08 5VS SWITCH FET R9A05 MM3376A33NRE 1/16W INPUT2Y TO MAIN 04 5VSL 3.3VSL FDC655BN VOUT...
  • Page 79 Rear USB Connector Tuner ETHERNET JACK R1B11 1/16W *R1B06 *Q1B02 3.3K 3.3VBCM 1/16W RT1N436C-T112-1 IC1B05 3.3VS MIC2005-0.5YM6 TR *R1B05 *R1D01 *R1D02 TU1A01 3.3K 1/16W 1/16W 1/16W VOUT 115U4020AM C1B10 C1B11 10uF USB-PWRFLT1 6.3V 25V/16V CSLEW TO MAIN 04 [DMCORE] FAULT\ USB-PWRON1 Active "H"...
  • Page 80 Signal Assignment T.M.D.S. Data 2+ Side HDMI Input (V43++ Only) T.M.D.S. Data 2 Shield T.M.D.S. Data 2- *R2A43 1/10W T.M.D.S. Data 1+ *D2A41 *C2A48 T.M.D.S. Data 1 Shield DZ2J051M0L 10V/16V *R2A44 *R2A45 T.M.D.S. Data 1- 1/16W 1/16W T.M.D.S. Data 0+ T.M.D.S.
  • Page 81 D1.8V_BCM3549 D1.2V_BCM3549 D3.3V_BCM3549 MAIN 05 [DMMEM] DDR_VREF C4A09 C4A10 C4A11 C4A12 C4A13 C4A14 C4A15 C4A16 C4A17 C4A18 C4A19 C4A20 C4A22 C4A24 C4A25 C4A26 C4A27 C4A28 C4A29 C4A30 C4A31 C4A32 C4A33 C4A34 C4A35 C4A36 C4A37 C4A40 C4A41 C4A42 C4A43 C4A44 C4A45 0.01 1000 0.01...
  • Page 82 DDR01_A[0-3,7-13],DDR01_BA[0-2],DDR01_CASN,DDR01_CKE,DDR01_ODT,DDR01_RASN,DDR01_WEN,DDR0_A[4-6],DDR0_CLK,DDR0_CLKN,DDR0_DM[0-1],DDR0_DQSN[0-1],DDR0_DQS[0-1],DDR0_DQ[0-15],DDR1_A[4-6],DDR1_CLK,DDR1_CLKN,DDR1_DM[0-1],DDR1_DQSN[0-1],DDR1_DQS[0-1],DDR1_DQ[0-15] MAIN 04[DMCORE] L4G25 D1.8V_BCM3549 68MH 3.3VBCM C4F07 C4F22 NT5TU64M16DG-AC NT5TU64M16DG-AC C4G27 C4G35 2.2U *IC4F01 *IC4F03 A1.2V_BCM3549 6.3V DGND DGND A2.5V_BCM3549 DGND DDR0_DQSN[1] DDR1_DQSN[1] A3.3V_BCM3549 DDR0_DQ[8] DDR0_DQ[12] DDR1_DQ[12] DDR1_DQ[8] DDR0_DM[1] DDR0_DQS[1] DDR1_DM[1] DDR1_DQS[1] AGC_VDDOV DDR0_DQ[13] DDR0_DQ[9] DDR1_DQ[11] DDR1_DQ[10] (AUDMX_AVDD2P5) AUDMX_LDO_CAP DDR0_DQ[10] DDR0_DQ[11] DDR1_DQ[14]...
  • Page 83 TO MAIN 08 C5A40 [MICRO] 10V/16V C5A05 C5A06 C5A07 C5A08 C5A09 25V/16V 25V/16V 25V/16V 25V/16V 25V/16V DGND 1.8VS DGND DGND Asic_1.0V C5A10 C5A42 C5A01 C5A02 C5A03 C5A04 10uF 6.3V 10V/16V 25V/16V 25V/16V 25V/16V 25V/16V DGND DGND C5A43 DGND L5A03 N-600 ohm RX_AGND1 10V/16V C5A80...
  • Page 84 V43++ Only V43+ Only *C3A52 3300 *R3A24 *R3A23 *R3A22 *R3A16 *R3A17 *C3A53 1/16W 1/16W 1/16W 1/16W 1/16W 3300 DGND *C3A54 3300 *R3A21 *R3A19 *C3A55 3300 1/16W 1/16W *R3A18 4.7K *C3A56 1/16W 3300 DGND SPI-DTOM DGND *C3A57 3300 TO MAIN 04,06 SPI-MTOD [DMCORE][ASIC] AGND...
  • Page 85 3.3VSL R7AC2 1.5K LAMP-R 1/16W Q7A67 TO MAIN 01 R7A67 LAMP-G RT1P241C-T112-1 1/16W [DCDC/JACK] LAMPLITZ KSC0 COVER-DET KSC1 TO MAIN 01 Q7A68 R7A68 RT1P241C-T112-1 1/16W [DCDC/JACK] R7AC8 R7AC5 R7AC7 1/16W LAMPEN-BALLAST 1/16W 1/16W Q7A05 2SC3052-T112-1E,F R7AB3 Q7A03 R7A83 2.2K R7A85 2SC3052-T112-1E,F R7A84 1/16W...
  • Page 86 TO MAIN-07 R3F40 R3F43 DGND 1/16W 1/16W ACLKX0_D2 L3F14 C5F01 C5F02 C5F03 C5F04 N-600 ohm R3F44 25V/16V 25V/16V 25V/16V 25V/16V C3F14 1/16W AHCLKX0_D2 25V/16V R3F45 1/16W AFSX0_D2 R3F46 1/16W ACLKX0_D1 R3F47 C5F05 C5F06 C5F07 C5F08 C5F09 C5F10 C5F11 C5F12 R3K17 1/16W AHCLKX0_D1 1/16W...
  • Page 87 TO SPEAKER ARRAY TO SPEAKER ARRAY TO SPEAKER ARRAY TO AUDIO-01 R3N07 R3N17 R3N27 R3N37 R3M07 R3M17 R3M27 R3M37 R3N09 R3N19 R3N29 R3N39 R3M09 R3M19 R3M29 R3M39 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W C3N18 C3N38 C3N58 C3N78 C3M18 C3M38 C3M58 C3M78...
  • Page 88 (TO LAMP BALLAST) PWB-POWER (V43, V43C,) 340V Supply D9207 D6SB80-7001 C9017 R9060 820U 220K 200V 1/2W C9018 R9061 820U 220K 200V 1/2W HOT_GND R9004 4.7M-J (UL) 1/2W MAIN POWER SUPPLY C9008 *C9046 AC250V E1000P-M(X1/Y1) 500V IC9010 Heatsink HOT_GND T9010 *F9002 125V 5A 15VA C9030...
  • Page 89 (TO LAMP BALLAST) PWB-POWER (V43+) 340V Supply D9207 D6SB80-7001 C9017 R9060 820U 220K 200V 1/2W C9018 R9061 820U 220K 200V 1/2W HOT_GND R9004 4.7M-J (UL) 1/2W MAIN POWER SUPPLY C9008 *C9046 AC250V E1000P-M(X1/Y1) 500V IC9010 Heatsink HOT_GND T9010 *F9002 125V 5A 15VA C9030 C9039...
  • Page 90 (TO LAMP BALLAST) PWB-POWER (V43++) 340V Supply D9207 D6SB80-7001 C9017 R9060 820U 220K 200V 1/2W C9018 R9061 820U 220K 200V 1/2W HOT_GND R9004 4.7M-J (UL) 1/2W MAIN POWER SUPPLY C9008 AC250V E1000P-M(X1/Y1) IC9010 Heatsink HOT_GND T9020 C9030 1000 HOT_GND D9005 F9001 SARS01 125V 5A...
  • Page 91 PWB-PREAMP2 PWB-CONT PWB-LED PWB-PREAMP V43C (65", 73") V43C (65", 73") V43C, V43, V43+ V43++ (65", 73") (65", 73") R8314 R8313 V43+ (60") V43+ (60") 1/8W 1/16W Z8300 ROM-V3132SYN C8307 R8316 R8305 REMOCON 1.2K 10V/6.3V 1/8W 1/16W PRE-AMP Vout Vcc GND BOSS D8301 C8305...

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