Yamaha XTZ690D Manuals

Manuals and User Guides for Yamaha XTZ690D. We have 3 Yamaha XTZ690D manuals available for free PDF download: Service Manual, Owner's Manual

Yamaha XTZ690D Service Manual

Yamaha XTZ690D Service Manual (638 pages)

Brand: Yamaha | Category: Motorcycle | Size: 30.78 MB

Table of Contents

Table of Contents

7
- General Information
  9
- Identification
  10
- Vehicle Identification Number
  10
- Model Label
  10
- Features
  11
- Display
  11
- Special Tools
  20
Specifications

27
- General Specifications
  28
- Engine Specifications
  29
- Chassis Specifications
  33
- Electrical Specifications
  36
- Engine Tightening Torques
  38
- Tightening Torques
  38
- Chassis Tightening Torques
  39
- Cable Routing
  42
Periodic Checks and Adjustments

79
- General Maintenance and Lubrication Chart
  82
- Introduction
  82
- Periodic Maintenance
  82
- Periodic Maintenance Chart for the Emission Control System
  82
- Checking the Fuel Line
  85
- Checking the Vehicle Using the Yamaha Diagnostic Tool
  85
- Checking the Spark Plugs
  86
- Adjusting the Valve Clearance
  87
- Checking the Engine Idling Speed
  90
- Synchronizing the Throttle Bodies
  90
- Checking the Canister
  92
- Checking the Exhaust System
  92
- Adjusting the Exhaust Gas Volume
  93
- Replacing the Air Filter Element and Cleaning the Check Hose
  93
- Adjusting the Clutch Lever Free Play
  94
- Adjusting the Front Disc Brake
  94
- Checking the Brake Operation
  94
- Adjusting the Rear Disc Brake
  95
- Checking the Front Brake Pads
  95
- Checking the Rear Brake Pads
  95
- Bleeding the Hydraulic Brake System (Abs)
  96
- Checking the Brake Hoses
  96
- Checking and Tightening the Spokes
  97
- Checking the Brake Fluid Level
  97
- Checking the Wheels
  97
- Checking the Tires
  98
- Adjusting the Drive Chain Slack
  99
- Checking the Swingarm Operation
  99
- Checking the Wheel Bearings
  99
- Lubricating the Swingarm Pivot
  99
- Checking and Adjusting the Steering Head
  100
- Lubricating the Drive Chain
  100
- Lubricating the Steering Head
  101
- Adjusting the Front Fork Legs
  102
- Checking the Chassis Fasteners
  102
- Checking the Front Fork
  102
- Checking the Sidestand
  102
- Checking the Sidestand Switch
  102
- Checking the Steering Damper
  102
- Lubricating the Brake Lever
  102
- Lubricating the Clutch Lever
  102
- Lubricating the Pedals
  102
- Lubricating the Sidestand
  102
- Adjusting the Rear Shock Absorber Assembly
  104
- Checking the Rear Shock Absorber Assembly
  104
- Changing the Engine Oil
  106
- Checking the Connecting Arms and Relay Arm
  106
- Checking the Engine Oil Level
  106
- Measuring the Engine Oil Pressure
  107
- Checking the Coolant Level
  108
- Changing the Coolant
  109
- Checking the Cooling System
  109
- Adjusting the Rear Brake Light Switch
  111
- Checking and Lubricating the Cables
  111
- Checking the Front Brake Light Switch
  111
- Checking the Throttle Grip Operation
  112
- Adjusting the Headlight Beams
  113
- Checking and Charging the Battery
  113
- Checking the Fuses
  113
- Replacing the License Plate Light Bulb
  113
Chassis

115
- General Chassis (1)
  119
- General Chassis (2)
  119
- INSTALLING the ECU (Engine Control Unit)
  120
- Installing the Side Covers
  120
- Installing the Tail Cover
  120
- REMOVING the ECU (Engine Control Unit)
  120
- Removing the Side Covers
  120
- Removing the Tail Cover
  120
- General Chassis (3)
  121
- General Chassis (4)
  123
- Installing the Front Side Covers
  123
- Removing the Front Side Covers
  123
- General Chassis (5)
  126
- Installing the Lower Side Cover Assemblies
  126
- Installing the Side Cover Inner Panels
  126
- Removing the Lower Side Cover Assemblies
  126
- Removing the Side Cover Inner Panels
  126
- General Chassis (6)
  129
- General Chassis (7)
  130
- Removing the Windshield Inner Panel (Left)
  130
- Removing the Windshield Inner Panel (Right)
  130
- Front Wheel
  133
- Checking the Front Wheel
  135
- Disassembling the Front Wheel
  135
- Removing the Front Wheel
  135
- Maintenance of the Front Wheel Sensor and Sensor Rotor
  136
- Adjusting the Front Wheel Static Balance
  137
- Assembling the Front Wheel
  137
- Installing the Front Wheel
  137
- Rear Wheel
  140
- Checking and Replacing the Rear Wheel Sprocket
  143
- Checking the Rear Wheel
  143
- Checking the Rear Wheel Drive Hub
  143
- Disassembling the Rear Wheel
  143
- Removing the Rear Wheel
  143
- Assembling the Rear Wheel
  144
- Maintenance of the Rear Wheel Sensor and Sensor Rotor
  144
- Adjusting the Rear Wheel Static Balance
  145
- Installing the Rear Wheel
  145
- Front Brake
  148
- Checking the Front Brake Discs
  153
- Introduction
  153
- Replacing the Front Brake Pads
  153
- Disassembling the Front Brake Calipers
  154
- Removing the Front Brake Calipers
  154
- Assembling the Front Brake Calipers
  155
- Checking the Front Brake Calipers
  155
- Installing the Front Brake Calipers
  155
- Removing the Front Brake Master Cylinder
  156
- Assembling the Front Brake Master Cylinder
  157
- Checking the Front Brake Master Cylinder
  157
- Installing the Front Brake Master Cylinder
  157
- Rear Brake
  159
- Checking the Rear Brake Disc
  166
- Introduction
  166
- Replacing the Rear Brake Pads
  166
- Checking the Rear Brake Caliper
  167
- Disassembling the Rear Brake Caliper
  167
- Removing the Rear Brake Caliper
  167
- Assembling the Rear Brake Caliper
  168
- Installing the Rear Brake Caliper
  168
- Assembling the Rear Brake Master Cylinder
  169
- Checking the Rear Brake Master Cylinder
  169
- Installing the Rear Brake Master Cylinder
  169
- Removing the Rear Brake Master Cylinder
  169
- Assembling the Brake Pedal
  170
- Abs (Anti-Lock Brake System)
  172
- Checking the Hydraulic Unit Assembly
  173
- Installing the Hydraulic Unit Assembly
  173
- Removing the Hydraulic Unit Assembly
  173
- Hydraulic Unit Operation Tests
  175
- Checking the Abs Warning Light
  178
- Handlebar
  179
- Checking the Handlebar
  181
- Installing the Handlebar
  181
- Removing the Handlebar
  181
- Front Fork
  185
- Disassembling the Front Fork Legs
  188
- Removing the Front Fork Legs
  188
- Checking the Front Fork Legs
  189
- Assembling the Front Fork Legs
  190
- Installing the Front Fork Legs
  194
- Steering Head
  196
- Checking the Steering Damper
  199
- Checking the Steering Head
  199
- Removing the Lower Bracket
  199
- Installing the Steering Head
  200
- Rear Shock Absorber Assembly
  201
- Checking the Connecting Arms and Relay Arm
  202
- Checking the Rear Shock Absorber Assembly
  202
- Disposing of a Rear Shock Absorber
  202
- Handling the Rear Shock Absorber
  202
- Installing the Rear Shock Absorber Assembly
  202
- Removing the Rear Shock Absorber Assembly
  202
- Installing the Relay Arm
  203
- Swingarm
  204
- Checking the Swingarm
  206
- Removing the Swingarm
  206
- Installing the Swingarm
  207
- Chain Drive
  209
- Checking the Drive Chain
  211
- Removing the Drive Sprocket
  211
- Checking the Drive Sprocket
  212
- Checking the Rear Wheel Drive Hub
  212
- Checking the Rear Wheel Sprocket
  212
- Installing the Drive Sprocket
  212
- Installing the Drive Chain
  213
Engine

215
- Engine Oil Lubrication Chart
  218
- Lubrication System Chart and Diagrams
  218
- Lubrication Diagrams
  219
- Engine Inspection
  225
- Measure the Compression Pressure
  225
- Engine Removal
  228
- Installing the Engine
  237
- Removing the Engine
  237
- Installing the Exhaust Pipe and Muffler
  238
- Camshafts
  240
- Removing the Camshafts
  243
- Removing the Ignition Coils
  243
- Checking the Camshafts
  244
- Checking the Cylinder Head Breather Hose
  244
- Checking the Camshaft Sprockets
  245
- Checking the Decompression System
  245
- Checking the Timing Chain Tensioner
  245
- Installing the Camshafts
  246
- Installing the Cylinder Head Cover
  249
- Cylinder Head
  251
- Checking the Cylinder Head
  254
- Checking the Timing Chain Guides
  254
- Installing the Cylinder Head
  254
- Removing the Cylinder Head
  254
- Valves and Valve Springs
  256
- Checking the Valves and Valve Guides
  257
- Removing the Valves
  257
- Checking the Valve Seats
  259
- Checking the Valve Lifters
  260
- Checking the Valve Springs
  260
- Installing the Valves
  260
- Generator and Starter Clutch
  262
- Checking the Starter Clutch
  264
- Removing the Generator
  264
- Removing the Starter Clutch
  264
- Checking the Torque Limiter
  265
- Installing the Generator
  265
- Installing the Starter Clutch
  265
- Electric Starter
  267
- Assembling the Starter Motor
  269
- Checking the Starter Motor
  269
- Installing the Starter Motor
  270
- Clutch
  271
- Checking the Friction Plates
  275
- Removing the Clutch
  275
- Checking the Clutch Boss
  276
- Checking the Clutch Housing
  276
- Checking the Clutch Plates
  276
- Checking the Clutch Springs
  276
- Checking the Pressure Plate
  276
- Checking the Primary Drive Gear
  276
- Checking the Primary Driven Gear
  276
- Checking the Pull Lever Shaft and Pull Rod
  277
- Installing the Clutch
  277
- Shift Shaft
  280
- Checking the Shift Shaft
  283
- Checking the Stopper Lever
  283
- Installing the Shift Shaft
  283
- Oil Pump
  284
- Assembling the Oil Pump
  286
- Checking the Oil Pump
  286
- Checking the Relief Valve
  286
- Checking the Sprocket and Chain
  286
- Installing the Oil Pump
  286
- Oil Pan
  288
- Checking the Oil Strainer
  289
- Installing the Oil Pan
  289
- Removing the Oil Pan
  289
- Crankcase
  290
- Assembling the Crankcase
  292
- Checking the Crankcase
  292
- Disassembling the Crankcase
  292
- Installing the Oil Pressure Switch
  294
- Checking the Cylinder and Piston
  297
- Connecting Rods and Pistons
  297
- Removing the Connecting Rods and Pistons
  297
- Checking the Piston Pin
  298
- Checking the Piston Rings
  298
- Checking the Connecting Rods
  299
- Installing the Connecting Rod and Piston
  302
- Crankshaft and Balancer Shaft
  305
- Checking the Balancer Shaft Assembly
  306
- Removing the Balancer Shaft Journal Bearings
  306
- Removing the Crankshaft Journal Bearings
  306
- Checking the Crankshaft
  308
- Installing the Balancer Shaft Assembly
  310
- Installing the Crankshaft
  310
- Transmission
  311
- Checking the Shift Drum Assembly
  315
- Checking the Shift Forks
  315
- Removing the Transmission
  315
- Assembling the Main Axle and Drive Axle
  316
- Checking the Transmission
  316
- Installing the Transmission
  317
Cooling System

319
- Cooling System Diagrams
  320
- Radiator
  321
- Checking the Radiator
  323
- Installing the Radiator
  323
- Oil Cooler
  324
- Checking the Oil Cooler
  326
- Checking the Water Jacket Joint
  326
- Installing the Oil Cooler
  326
- Thermostat
  327
- Checking the Thermostat
  328
- Installing the Thermostat
  328
- Water Pump
  329
- Assembling the Water Pump
  332
- Checking the Water Pump
  332
- Disassembling the Water Pump
  332
- Installing the Clutch Cover
  334
Fuel System

335
- Fuel Tank
  336
- Removing the Fuel Pump
  340
- Removing the Fuel Tank (Left)
  340
- Removing the Fuel Tank (Right)
  340
- Removing the Fuel Tank Side Covers
  340
- Checking the Fuel Pump Body
  341
- Checking the Purge Cut Valve Solenoid
  341
- Installing the Canister
  341
- Installing the Fuel Pump
  341
- Installing the Fuel Tank (Left)
  341
- Installing the Fuel Tank Side Covers
  341
- Installing the Fuel Tank Center Cover
  342
- Throttle Bodies
  343
- Checking and Cleaning the Throttle Bodies
  346
- Checking the Injectors
  346
- Checking the Injectors (before Removing)
  346
- Removing the Injectors
  346
- Removing the Throttle Bodies
  346
- Adjusting the Throttle Position Sensor
  349
- Checking the Throttle Body Joints
  349
- Replacing the Throttle Bodies
  349
- Checking the Injector Pressure
  350
- Installing the Fuel Injectors
  350
- Checking the Fuel Pressure
  351
- Installing the Throttle Body Joints
  351
- Installing the Air Filter Case Joints
  352
- Installing the Throttle Bodies
  352
Electrical System

353
- Circuit Diagram
  356
- Ignition System
  356
- Engine Stopping Due to Sidestand Operation
  358
- Troubleshooting
  359
- Circuit Diagram
  362
- Electric Starting System
  362
- Starting Circuit Cut-Off System Operation
  364
- Troubleshooting
  365
- Charging System
  367
- Circuit Diagram
  367
- Troubleshooting
  368
- Circuit Diagram
  370
- Lighting System
  370
- Troubleshooting
  372
- Circuit Diagram
  374
- Signaling System
  374
- Troubleshooting
  376
- Circuit Diagram
  382
- Cooling System
  382
- Troubleshooting
  384
- Circuit Diagram
  386
- Fuel Pump System
  386
- Troubleshooting
  388
- Electrical Components
  390
- Checking the Switches
  392
- Checking and Charging the Battery
  393
- Checking the Fuses
  393
- REPLACING the ECU (Engine Control Unit)
  393
- Checking the Relays
  394
- Checking the Diode
  395
- Checking the Relay Unit (Diode)
  396
- Checking the Ignition Coils
  397
- Checking the Ignition Spark Gap
  397
- Checking the Crankshaft Position Sensor
  398
- Checking the Lean Angle Sensor
  398
- Checking the Rectifier/Regulator
  399
- Checking the Starter Motor Operation
  399
- Checking the Stator Coil
  399
- Checking the Coolant Temperature Sensor
  400
- Checking the Fuel Meter
  400
- Checking the Fuel Sender
  400
- Checking the Radiator Fan Motor
  400
- Checking the Throttle Position Sensor
  401
- Checking the Intake Air Pressure Sensor
  402
- Checking the Intake Air Temperature Sensor
  402
- Checking the Gear Position Switch
  403
- Checking the Fuel Cut Solenoid Valve
  404
- Checking the Fuel Injectors
  404
- Checking the Purge Cut Valve Solenoid
  404
Self Diagnostic

407
- Checking the Warning Light
  414
- Glossary
  414
- Outline
  414
- Ydt
  415
- Cope with the Mil Flashing
  416
- Parts Connected to the Abs Ecu
  416
- Parts Connected to the Ecu
  416
- Precautions for Road Test
  416
- Ecu Circuit Diagram
  418
- System Diagram
  418
- Ecu Coupler Layout
  420
- Circuit Diagram
  422
- Fuel Injection System
  422
- Basic Process for Troubleshooting
  424
- [A] the Mil Comes On/Flashes and Engine Operation Is Not Normal
  425
- [B] the Mil Does Not Come On, but the Engine Operation Is Not Normal
  425
- Circuit Diagram
  426
- Immobilizer System
  426
- Part Replacement and Key Code Registration Requirements
  428
- System Outline
  428
- Troubleshooting
  432
- How to Check Dtc
  433
- Circuit Diagram
  434
- Abs Troubleshooting Outline
  437
- Maintenance of the Abs Ecu
  437
- Basic Instructions for Troubleshooting
  438
- [A-1] Only the Abs Warning Light Fails to Come on
  440
- [A-2] All Indicator Lights Fail to Come on
  440
- [A-3] the Abs Warning Light Comes on
  440
- [A-4] Only the Abs Ecu Fails to Communicate
  440
- [A] Checking the Abs Warning Light
  440
- [A-5] Abs Ecu and Fi Ecu Fail to Communicate
  441
- [B-1] Malfunction Are Currently Detected
  441
- [B-2] Diagnosis Using the Dtc
  441
- [B-3] Deleting the Dtc
  442
- [C-1] Final Check
  442
- Dtc Table
  443
- Self-Diagnostic Function and Diagnostic Code Table
  443
- Self-Diagnostic Function Table (for Fuel Injection System)
  446
- SELF-DIAGNOSTIC FUNCTION TABLE (for ABS (Anti-Lock Brake System))
  456
- Self-Diagnostic Function Table (for Immobilizer System)
  456
- Communication Error with the Meter
  461
- Diagnostic Code: Sensor Operation Table
  462
- Diagnostic Code: Actuator Operation Table
  464
- Event Code Table
  466
- 30_Event
  469
- Troubleshooting
  469
- 70_Event
  471
- Troubleshooting
  471
- Troubleshooting
  472
- P0030
  473
- Troubleshooting
  473
- P00D1, P2195
  477
- Troubleshooting
  477
- P0105
  481
- Troubleshooting
  481
- P0106
  483
- Troubleshooting
  483
- P0107, P0108
  485
- Troubleshooting
  485
- P0110
  489
- Troubleshooting
  489
- P0111
  491
- Troubleshooting
  491
- P0112, P0113
  494
- Troubleshooting
  494
- P0115
  498
- Troubleshooting
  498
- P0116
  499
- Troubleshooting
  499
- P0117, P0118
  502
- Troubleshooting
  502
- P0122, P0123
  506
- Troubleshooting
  506
- P0132
  510
- Troubleshooting
  510
- Fail-Safe System
  513
- Outline
  513
- P0133
  513
- Troubleshooting
  514
- P0134
  515
- Troubleshooting
  515
- P0201
  517
- Troubleshooting
  517
- P0202
  521
- Troubleshooting
  521
- Outline
  525
- Fail-Safe System
  526
- Troubleshooting
  526
- P0335
  529
- Troubleshooting
  529
- P0351
  532
- Troubleshooting
  532
- P0352
  536
- Troubleshooting
  536
- P0458
  540
- Troubleshooting
  540
- P0480
  544
- Troubleshooting
  544
- P0507
  547
- Troubleshooting
  547
- P0511
  553
- Troubleshooting
  553
- P0560, P0563
  557
- Troubleshooting
  557
- P0601
  558
- Troubleshooting
  558
- P062F
  559
- Troubleshooting
  559
- P0657
  561
- Troubleshooting
  561
- P1500
  565
- Troubleshooting
  565
- P1601
  576
- Troubleshooting
  576
- P1602
  580
- Troubleshooting
  580
- P1604, P1605
  584
- Troubleshooting
  584
- Troubleshooting
  587
- U0155 or Err
  587
- 51_Immobilizer
  590
- Troubleshooting
  590
- 52_Immobilizer
  591
- Troubleshooting
  591
- 53_Immobilizer
  592
- Troubleshooting
  592
- 54_Immobilizer
  593
- Troubleshooting
  593
- 55_Immobilizer
  594
- Troubleshooting
  594
- 56_Immobilizer
  595
- Troubleshooting
  595
- 11, 25_Abs
  596
- Troubleshooting
  596
- 12_Abs
  597
- Troubleshooting
  597
- 13, 26_Abs
  598
- Troubleshooting
  598
- 14, 27_Abs
  599
- Troubleshooting
  599
- 15_Abs
  600
- Troubleshooting
  600
- 16_Abs
  602
- Troubleshooting
  602
- 17, 45_Abs
  604
- Troubleshooting
  604
- 18, 46_Abs
  605
- Troubleshooting
  605
- 21_Abs
  606
- Troubleshooting
  606
- 24_Abs
  607
- Troubleshooting
  607
- 31_Abs
  609
- Troubleshooting
  609
- 32_Abs
  611
- Troubleshooting
  611
- 33_Abs
  612
- Troubleshooting
  612
- 34_Abs
  614
- Troubleshooting
  614
- 41_Abs
  615
- Troubleshooting
  615
- 42, 47_Abs
  616
- Troubleshooting
  616
- 43_Abs
  617
- Troubleshooting
  617
- 44_Abs
  618
- Troubleshooting
  618
- 51, 52_Abs
  619
- Troubleshooting
  619
- 53_Abs
  620
- Troubleshooting
  620
- 54_Abs
  622
- Troubleshooting
  622
- 56_Abs
  624
- Troubleshooting
  624
- 63_Abs
  625
- Troubleshooting
  625
- 64_Abs
  627
- Troubleshooting
  627
- 89_Abs
  629
- Troubleshooting
  629
- 90_Abs
  631
- Troubleshooting
  631

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Yamaha XTZ690D Owner's Manual

Yamaha XTZ690D Owner's Manual (114 pages)

Brand: Yamaha | Category: Motorcycle | Size: 10.13 MB

Table of Contents

Read this Manual Carefully before Operating this Vehicle.

1
- Table of Contents
  1
Table of Contents

10
- Safety Information
  12
- Description
  17
- Left View
  17
- Right View
  18
- Controls and Instruments
  19
- Main Display Screen
  20
- (Communication Control Unit)
  22
- Ccu
  22
- Special Features
  22
- Immobilizer System
  24
- Instrument and Control Functions
  24
- Main Switch/Steering Lock
  25
- Handlebar Switches
  26
- Indicator Lights and Warning Lights
  28
- Display Main Screen
  30
- Menu System
  36
- Clutch Lever
  41
- Shift Pedal
  41
- Abs
  42
- Brake Lever
  42
- Brake Pedal
  42
- Fuel Tank Caps
  43
- Fuel
  44
- Catalytic Converter
  46
- Fuel Tank Overflow Hose
  46
- Seats
  46
- Adjusting the Front Fork
  48
- Adjusting the Headlight Beams
  48
- Front Fork Bleeding
  50
- Adjusting the Shock Absorber Assembly
  51
- Adjusting the Steering Damper
  53
- Front Fender
  54
- Luggage Strap Holders
  54
- DC Power Outlets
  55
- Ignition Circuit Cut-Off System
  56
- Sidestand
  56
- For Your Safety - Pre-Operation Checks
  58
- Engine Break-In
  61
- Operation and Important Riding Points
  61
- Starting the Engine
  62
- Shifting
  63
- Parking
  64
- Tips for Reducing Fuel Consumption
  64
- Periodic Maintenance and Adjustment
  65
- Tool Kit
  66
- Periodic Maintenance Chart for the Emission Control System
  67
- Periodic Maintenance Charts
  67
- General Maintenance and Lubrication Chart
  69
- Checking the Spark Plugs
  73
- Canister
  74
- Engine Oil
  74
- Why Yamalube
  75
- Coolant
  76
- Replacing the Air Filter Element and Cleaning the Check Hose
  77
- Checking the Engine Idling Speed
  78
- Checking the Throttle Grip Free Play
  79
- Tires
  79
- Valve Clearance
  79
- Adjusting the Clutch Lever Free Play
  82
- Spoke Wheels
  82
- Brake Light Switches
  83
- Checking the Brake Lever Free Play
  83
- Checking the Brake Fluid Level
  84
- Checking the Front and Rear Brake Pads
  84
- Changing the Brake Fluid
  86
- Drive Chain Slack
  86
- Checking and Lubricating the Cables
  88
- Cleaning and Lubricating the Drive Chain
  88
- Brake and Shift Pedals
  89
- Checking and Lubricating the Index
  89
- Checking and Lubricating the Throttle Grip and Cable
  89
- Checking and Lubricating the Brake and Clutch Levers
  90
- Checking and Lubricating the Sidestand
  90
- Checking the Front Fork
  91
- Lubricating the Rear Suspension
  91
- Lubricating the Swingarm Pivots
  91
- Checking the Steering
  92
- Checking the Wheel Bearings
  92
- Battery
  93
- Replacing the Fuses
  94
- Vehicle Lights
  95
- License Plate Light
  96
- Supporting the Motorcycle
  96
- Troubleshooting
  97
- Troubleshooting Chart
  98
- Care
  100
- Matte Color Caution
  100
- Motorcycle Care and Storage
  100
- Storage
  103
- Specifications
  105
- Consumer Information
  107
- Identification Numbers
  107
- Diagnostic Connector
  108
- Index
  110

Yamaha XTZ690D Owner's Manual

Yamaha XTZ690D Owner's Manual (104 pages)

Brand: Yamaha | Category: Motorcycle | Size: 6.64 MB

Table of Contents

Read this Manual Carefully before Operating this Vehicle.

1
- Table of Contents
  1
Table of Contents

8
- Safety Information
  10
- Description
  15
- Left View
  15
- Right View
  16
- Controls and Instruments
  17
- Immobilizer System
  18
- Instrument and Control Functions
  18
- Main Switch/Steering Lock
  19
- Indicator Lights and Warning Lights
  20
- Multi-Function Meter Unit
  23
- Handlebar Switches
  30
- Brake Lever
  32
- Clutch Lever
  32
- Shift Pedal
  32
- Abs
  33
- Brake Pedal
  33
- Fuel Tank Cap
  34
- Fuel
  35
- Fuel Tank Overflow Hose
  36
- Catalytic Converter
  37
- Seat
  37
- Adjusting the Front Fork
  38
- Adjusting the Headlight Beams
  38
- Adjusting the Shock Absorber Assembly
  40
- Front Fork Bleeding
  40
- DC Power Outlets
  43
- Front Fender
  43
- Luggage Strap Holders
  43
- Ignition Circuit Cut-Off System
  45
- Sidestand
  45
- For Your Safety - Pre-Operation Checks
  47
- Engine Break-In
  50
- Operation and Important Riding Points
  50
- Starting the Engine
  51
- Shifting
  52
- Parking
  53
- Tips for Reducing Fuel Consumption
  53
- Periodic Maintenance and Adjustment
  54
- Tool Kit
  55
- Periodic Maintenance Chart for the Emission Control System
  56
- Periodic Maintenance Charts
  56
- General Maintenance and Lubrication Chart
  58
- Checking the Spark Plugs
  62
- Removing and Installing Cowlings
  62
- Canister
  63
- Engine Oil and Oil Filter Cartridge
  64
- Coolant
  67
- Why Yamalube
  67
- Replacing the Air Filter Element and Cleaning the Check Hose
  68
- Checking the Throttle Grip Free Play
  70
- Tires
  70
- Valve Clearance
  70
- Adjusting the Clutch Lever Free Play
  73
- Spoke Wheels
  73
- Brake Light Switches
  74
- Checking the Brake Lever Free Play
  74
- Checking the Brake Fluid Level
  75
- Checking the Front and Rear Brake Pads
  75
- Changing the Brake Fluid
  77
- Drive Chain Slack
  77
- Checking and Lubricating the Cables
  79
- Cleaning and Lubricating the Drive Chain
  79
- Checking and Lubricating the Brake and Shift Pedals
  80
- Checking and Lubricating the Throttle Grip and Cable
  80
- Checking and Lubricating the Brake and Clutch Levers
  81
- Checking and Lubricating the Sidestand
  81
- Checking the Front Fork
  82
- Lubricating the Rear Suspension
  82
- Lubricating the Swingarm Pivots
  82
- Checking the Steering
  83
- Checking the Wheel Bearings
  83
- Battery
  84
- Replacing the Fuses
  85
- Vehicle Lights
  86
- Replacing a Turn Signal Light Bulb
  87
- Tail/Brake Light
  87
- License Plate Light
  88
- Supporting the Motorcycle
  88
- Troubleshooting
  89
- Troubleshooting Chart
  90
- Care
  92
- Matte Color Caution
  92
- Motorcycle Care and Storage
  92
- Storage
  94
- Specifications
  96
- Consumer Information
  98
- Identification Numbers
  98
- Diagnostic Connector
  99
- Vehicle Data Recording
  99
- Index
  101

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