User Manuals: Yamaha TTR250C Off-road motorcycle

Manuals and User Guides for Yamaha TTR250C Off-road motorcycle. We have 4 Yamaha TTR250C Off-road motorcycle manuals available for free PDF download: Service Manual, Owner's Manual

Yamaha TTR250C Service Manual (299 pages)

Brand: Yamaha | Category: Motorcycle | Size: 12.31 MB

Table of Contents
7
Motorcycle Identification

14
- Vehicle Identification Number
  14
- Engine Serial Number
  14
Chapter 1. General Information

14
Important Information

15
Special Tools

17
- For Tune up
  17
- For Engine Service
  18
- For Chassis Service
  19
- For Electrical Components
  20
General Specifications

22
Chapter 2. Specifications

22
Maintenance Specifications

25
- Engine
  25
- Chassis
  33
- Electrical
  37
General Torque Specifications

39
Lubrication Points and Lubricant Types

40
- Engine
  40
- Chassis
  41
Lubrication Diagram

42
Cable Routing

45
Chapter 3

50
Periodic Inspection and Adjustment

50
Introduction

50
Periodic Maintenance/Lubrication

50
Seat, Fuel Tank and Covers

52
- Removal
  52
- Installation
  53
Engine

55
- Valve Clearance Adjustment
  55
- Timing Chain Adjustment
  62
Adj

62
- Idling Speed Adjustment
  63
- Throttle Cable Free Play Adjustment
  63
- Spark Plug Inspection
  64
- Ignition Timing Check
  66
- Compression Pressure Measurement
  67
- Engine Oil Level Inspection
  68
- Engine Oil Replacement
  69
- Oil Pressure Inspection
  73
- Clutch Adjustment
  73
- Air Filter Cleaning
  74
- Spark Arrester Cleaning
  76
- Crankcase Breather Hose Inspection
  77
- Fuel Line Inspection
  77
- Exhaust System Inspection
  77
- Carburetor Joint Inspection
  77
Chassis

78
- Front Brake Adjustment
  78
- Rear Brake Adjustment
  78
- Brake Fluid Level Inspection
  80
- Air Bleeding (Hydraulic Brake System)
  81
- Brake Pad Inspection
  82
- Brake Hose Inspection
  83
- Drive Chain Slack Adjustment
  83
- Drive Chain Lubrication
  85
- Steering Head Adjustment
  85
- Front Fork Inspection
  87
- Front Fork Adjustment
  88
- Rear Shock Absorber Adjustment
  90
- Tire Inspection
  92
- Wheel Inspection
  95
- Spokes Inspection and Tightening
  95
- Cable Inspection and Lubrication
  95
- Lever and Pedal Lubrication
  96
- Sidestand Lubrication
  96
Electrical

97
- Battery Inspection
  97
- Fuse Inspection
  104
- Headlight Beam Adjustment
  105
- Headlight Bulb Replacement
  105
Engine Removal

106
- Seat, Fuel Tank and Covers
  106
- Carburetor
  106
- Engine Guard
  106
- Engine Oil
  106
- Battery
  107
- Exhaust Pipe
  107
- Crankcase Breather Hose
  107
- Starter Motor
  107
- Clutch Cable and Leads
  108
- Drive Sprocket
  108
- Footrest and Brake Pedal
  109
- Engine Removal
  109
Chapter 4. Engine Overhaul

106
Engine Disassembly

110
- Cylinder Head, Camshafts, Cylinder and Piston
  110
- Clutch, Oil Pump and Balancer Gear
  113
- Shift Shaft
  115
- Rotor and Starter Drives
  115
- Oil Filter
  117
- Crankcase
  117
- Balancer, Transmission and Shifter
  118
- Crankshaft
  119
- Bearings and Oil Seals
  119
- Valve
  119
Inspection and Repair

121
- Cylinder Head
  121
- Valve Seat
  121
- Valve and Valve Guide
  125
- Valve Spring
  126
- Camshaft
  127
- Valve Lifter
  129
- Timing Chain, Sprocket and Chain Guide
  129
- Cylinder and Piston
  130
- Piston Ring
  132
- Piston Pin
  132
- Crankshaft
  133
- Balancer Drive Gear and Balancer Gear
  134
- Primary Drive
  135
- Clutch
  135
- Transmission and Shifter
  136
- Oil Pump and Strainer
  138
- Electric Starter Drive
  139
- Crankcase
  140
- Bearing and Oil Seal
  140
- Circlip and Washer
  140
Engine Assembly and Adjustment

141
- Crankshaft and Balancer
  141
- Crankshaft and Balancer Shaft
  142
- Transmission
  143
- Shifter
  144
- Transmission and Shifter
  145
- Crankcase
  147
- Crankcase (Right)
  148
- Shift Shaft
  148
- Oil Pump
  150
- Clutch
  151
- Oil Pump
  152
- Oil Filter
  155
- Rotor and Starter Drives
  156
- Cylinder and Piston
  159
- Cylinder and Piston
  160
- Cylinder Head
  162
- Valve, Camshaft and Cam Chain
  163
- Valve and Camshaft
  164
- Cylinder Head
  166
- Remounting Engine
  168
Carburetor

174
- Removal
  175
- Disassembly
  176
- Inspection
  178
- Assembly
  180
- Installation
  182
- Fuel Level Adjustment
  183
- Throttle Valve Position
  184
Chapter 5. Carburetor

174
Front Wheel

185
- Removal
  186
- Inspection
  186
- Installation
  189
- Wheel Static Balance Adjustment
  190
Chapter 6. Chassis

185
Rear Wheel

192
- Removal
  193
- Inspection
  193
- Installation
  194
- Wheel Static Balance Adjustment
  195
Front and Rear Brake

196
- Brake Pad Replacement
  198
- Caliper Disassembly
  202
- Master Cylinder Disassembly
  205
- Inspection and Repair
  208
- Caliper Assembly
  210
- Master Cylinder Assembly
  215
Front Fork

219
- Removal
  220
- Disassembly
  221
- Inspection
  222
- Assembly
  224
- Installation
  228
Steering Head and Handlebar

230
- Removal
  232
- Inspection
  235
- Installation
  236
Rear Shock Absorber and Swingarm

242
- Handling Notes
  244
- Notes on Disposal
  244
- Removal
  245
- Inspection
  250
- Installation
  252
Drive Chain and Sprockets

256
- Removal
  257
- Inspection
  258
- Installation
  259
Ttr250L(C) Circuit Diagram

262
Chapter 7. Electrical

262
Electrical Components

264
Checking of Connections

266
Ignition System

267
Electrical Starting System

273
- Starting Circuit Operation
  274
- Starter Motor
  280
Elec

280
Charging System

284
Lighting System

287
- Lighting System Check
  290
Starting Failure/Hard Starting

292
- Fuel System
  292
- Electrical System
  292
- Compression System
  292
Chapter 8. Troubleshooting

292
Trbl

292
Shtg

292
Poor Idle Speed Performance

293
Poor Medium and High Speed Performance

293
Faulty Gear Shifting

294
- Hard Shifting
  294
- Shift Pedal Does Not Move
  294
- Jump-Out Gear
  294
Clutch Slipping/Dragging

294
- Clutch Slipping
  294
- Clutch Dragging
  294
Overheating

295
Faulty Brake

295
- Poor Braking Effect
  295
Front Fork Oil Leakage and Front Fork Malfunction

295
- Oil Leakage
  295
- Malfunction
  295
Instable Handling

296
Faulty Signal and Lighting System

297
- Headlight Dark
  297
- Bulb Burnt out
  297
Ttr250L(C) Wiring Diagram

298

Yamaha TTR250C Owner's Manual (100 pages)

Brand: Yamaha | Category: Motorcycle | Size: 4.33 MB

Important Manual Information
4
Table of Contents
7
1 Safety Information

10
- Safe Riding
  10
- Protective Apparel
  11
- Modifications
  12
- Loading and Accessories
  12
- Gasoline and Exhaust Gas
  14
- Location of Important Labels
  16
2 Description

18
- Left View
  18
- Right View
  19
- Controls and Instruments
  20
3 Instrument and Control Functions

21
- Main Switch
  21
- Tripmeter
  21
- Handlebar Switches
  21
- Clutch Lever
  22
- Shift Pedal
  22
- Brake Lever
  23
- Brake Pedal
  23
- Fuel Tank Cap
  23
- Fuel
  24
- Fuel Tank Breather Hose
  25
- Fuel Cock
  25
- Starter (Choke) Knob
  26
- Seat
  27
- Adjusting the Front Fork
  27
- Adjusting the Shock Absorber Assembly
  30
- Starting Circuit Cut-Off System
  32
- Pre-Operation Checks
  34
- Pre-Operation Check List
  34
5 Operation and Important Riding Points

37
- Starting and Warming up a Cold Engine
  37
- Starting a Warm Engine
  39
- Shifting
  39
- Engine Break-In
  40
- Parking
  41
6 Periodic Maintenance and Minor Repair

42
- Owner's Tool Kit
  42
- Periodic Maintenance and Lubrication Chart
  43
- Removing and Installing the Cowling and Panels
  46
- Checking the Spark Plug
  47
- Engine Oil and Oil Filter Element
  49
- Cleaning the Air Filter Element
  53
- Cleaning the Spark Arrester
  54
- Adjusting the Carburetor
  55
- Adjusting the Throttle Cable Free Play
  55
- Adjusting the Valve Clearance
  56
- Tires
  56
- Spoke Wheels
  58
- Accessories and Replacement Parts
  59
- Adjusting the Clutch Lever Free Play
  60
- Adjusting the Brake Lever Free Play
  60
- Adjusting the Brake Pedal Position
  61
- Checking the Front and Rear Brake Pads
  62
- Checking the Brake Fluid Level
  62
- Changing the Brake Fluid
  63
- Drive Chain Slack
  64
- Lubricating the Drive Chain
  65
- Checking and Lubricating the Cables
  66
- Checking and Lubricating the Throttle Grip and Cable
  67
- Checking and Lubricating the Brake and Shift Pedals
  67
- Checking and Lubricating the Brake and Clutch Levers
  67
- Checking and Lubricating the Sidestand
  68
  - Checking the Front Fork
    68
  - Checking the Steering
    69
  - Checking the Wheel Bearings
    69
  - Battery
    70
  - Replacing the Fuse
    71
  - Replacing the Headlight Bulb
    72
  - Replacing the Taillight Bulb
    74
  - Supporting the Machine
    74
  - Front Wheel
    75
  - Rear Wheel
    77
  - Troubleshooting
    79
  - Troubleshooting Chart
    80
  - Machine Care and Storage
    81
  - Care
    81
  - Cleaning
    81
  - Storage
    84
8 Specifications

86
- Specifications
  87
9 Consumer Information

90
- Identification Numbers
  90
- Key Identification Number
  90
- Vehicle Identification Number
  90
- Model Label
  91
- Motorcycle Noise Regulation
  92
- Maintenance Record
  94
- Off-Road Motorcycle Limited Warranty
  96
- Yamaha Extended Service (Y.E.S.)
  98

Yamaha TTR250C Owner's Manual (100 pages)

Brand: Yamaha | Category: Motorcycle | Size: 2.94 MB

Important Manual Information
6
Table of Contents
9
1 Safety Information

12
- Safe Riding
  12
- Protective Apparel
  13
- Modifications
  14
- Loading and Accessories
  14
- Gasoline and Exhaust Gas
  16
- Location of Important Labels
  18
- Description
  20
- Left View
  20
- Right View
  21
- Controls and Instruments
  22
3 Instrument and Control Functions

23
- Main Switch
  23
- Tripmeter
  23
- Handlebar Switches
  23
- Clutch Lever
  24
- Shift Pedal
  24
- Brake Lever
  25
- Brake Pedal
  25
- Fuel Tank Cap
  25
- Fuel
  26
- Fuel Tank Breather Hose
  27
- Fuel Cock
  27
- Starter (Choke) Knob
  28
- Seat
  28
- Adjusting the Front Fork
  29
- Adjusting the Shock Absorber Assembly
  31
- Ignition Circuit Cut-Off System
  34
- Pre-Operation Checks
  36
- Pre-Operation Check List
  36
5 Operation and Important Riding Points

39
- Starting and Warming up a Cold Engine
  39
- Starting a Warm Engine
  41
- Shifting
  41
- Engine Break-In
  42
- Parking
  43
6 Periodic Maintenance and Minor Repair

44
- Owner's Tool Kit
  44
- Periodic Maintenance and Lubrication Chart
  45
- Removing and Installing the Cowling and Panels
  48
- Checking the Spark Plug
  49
- Engine Oil and Oil Filter Element
  51
- Cleaning the Air Filter Element
  54
- Cleaning the Spark Arrester
  56
- Adjusting the Carburetor
  57
- Adjusting the Throttle Cable Free Play
  57
- Adjusting the Valve Clearance
  57
- Tires
  58
- Spoke Wheels
  60
- Accessories and Replacement Parts
  60
- Adjusting the Clutch Lever Free Play
  61
- Adjusting the Brake Lever Free Play
  61
- Adjusting the Brake Pedal Position
  62
- Checking the Front and Rear Brake Pads
  63
- Checking the Brake Fluid Level
  63
- Changing the Brake Fluid
  64
- Drive Chain Slack
  65
- Lubricating the Drive Chain
  66
- Checking and Lubricating the Cables
  67
- Checking and Lubricating the Brake and Shift Pedals
  68
- Checking and Lubricating the Brake and Clutch Levers
  68
- Checking and Lubricating the Sidestand
  68
- Checking the Front Fork
  69
- Checking the Steering
  69
  - Checking the Wheel Bearings
    70
  - Battery
    70
  - Replacing the Fuse
    72
  - Replacing the Headlight Bulb
    73
  - Replacing the Taillight Bulb
    74
  - Supporting the Machine
    75
  - Front Wheel
    76
  - Rear Wheel
    78
  - Troubleshooting
    79
  - Troubleshooting Chart
    80
7 Machine Care and Storage

81
- Care
  81
- Cleaning
  81
- Storage
  84
8 Specifications

86
9 Consumer Information

90
- Identification Numbers
  90
- Key Identification Number
  90
- Vehicle Identification Number
  90
- Model Label
  91
- Motorcycle Noise Regulation
  92
- Maintenance Record
  94

Yamaha TTR250C Owner's Manual (88 pages)

Brand: Yamaha | Category: Motorcycle | Size: 4.14 MB

Important Manual Information
4
Table of Contents
7
Safety Information
9
Location of Important Labels
13
Description
15
Left View
15
Right View
16
Controls and Instruments
17
Instrument and Control Functions
18
Main Switch
18
Tripmeter
18
Handlebar Switches
18
Clutch Lever
19
Shift Pedal
20
Brake Lever
20
Brake Pedal
20
Fuel
21
Fuel Tank Cap
21
Fuel Tank Breather Hose
22
Fuel Cock
22
Starter (Choke) Knob "1
23
Seat
24
Adjusting the Front Fork
24
Adjusting the Shock Absorber
26
Assembly
26
Starting Circuit Cut-Off System
28
Pre-Operation Checks
30
Pre-Operation Check List
31
Cleaning the Air Filter Element
47
Cleaning the Spark Arrester
49
- Adjusting the Carburetor
  50
Adjusting the Throttle Cable Free Play
50
Adjusting the Valve Clearance
50
Tires
51
Spoke Wheels
53
Accessories and Replacement Parts
53
- Adjusting the Clutch Lever Free Play
  54
- Adjusting the Brake Lever Free Play
  54
- Checking the Front and Rear Brake Pads
  55
- Checking the Brake Fluid Level
  56
- Changing the Brake Fluid
  57
- Drive Chain Slack
  57
- Lubricating the Drive Chain
  59
- Checking and Lubricating the Cables
  59
- Checking and Lubricating the Throttle Grip and Cable
  60
- Checking and Lubricating the Brake and Clutch Levers
  60
- Lubricating the Brake Pedal
  60
- Checking and Lubricating the Sidestand
  61
- Checking the Front Fork
  61
  - Checking the Steering
    62
  - Checking the Wheel Bearings
    62
  - Battery
    63
  - Replacing the Fuse
    64
  - Replacing the Headlight Bulb
    65
  - Replacing the Taillight Bulb
    66
  - Supporting the Machine
    67
  - Front Wheel
    67
  - Rear Wheel
    69
  - Troubleshooting
    70
  - Troubleshooting Chart
    71
  - Machine Care and Storage
    72
  - Care
    72
  - Storage
    74
  - Specifications
    76
  - Consumer Information
    79
  - Identification Numbers
    79
  - Motorcycle Noise Regulation
    81
  - Maintenance Record
    82
  - Yamaha Motor Corporation, U.s.a. Off-Road Motorcycle Limited Warranty
    83
  - Yamaha Extended Service (Y.e.s.)
    85

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User Manuals: Yamaha TTR250C Off-road motorcycle

Yamaha TTR250C Service Manual (299 pages)

Table of Contents

Motorcycle Identification

Chapter 1. General Information

Important Information

Special Tools

General Specifications

Chapter 2. Specifications

Maintenance Specifications

General Torque Specifications

Lubrication Points and Lubricant Types

Lubrication Diagram

Cable Routing

Chapter 3

Periodic Inspection and Adjustment

Introduction

Periodic Maintenance/Lubrication

Seat, Fuel Tank and Covers

Engine

Adj

Chassis

Electrical

Engine Removal

Chapter 4. Engine Overhaul

Engine Disassembly

Inspection and Repair

Engine Assembly and Adjustment

Carburetor

Chapter 5. Carburetor

Front Wheel

Chapter 6. Chassis

Rear Wheel

Front and Rear Brake

Front Fork

Steering Head and Handlebar

Rear Shock Absorber and Swingarm

Drive Chain and Sprockets

Ttr250L(C) Circuit Diagram

Chapter 7. Electrical

Electrical Components

Checking of Connections

Ignition System

Electrical Starting System

Elec

Charging System

Lighting System

Starting Failure/Hard Starting

Chapter 8. Troubleshooting

Trbl

Shtg

Poor Idle Speed Performance

Poor Medium and High Speed Performance

Faulty Gear Shifting

Clutch Slipping/Dragging

Overheating

Faulty Brake

Front Fork Oil Leakage and Front Fork Malfunction

Instable Handling

Faulty Signal and Lighting System

Ttr250L(C) Wiring Diagram

Yamaha TTR250C Owner's Manual (100 pages)

Table of Contents

1 Safety Information

2 Description

3 Instrument and Control Functions

5 Operation and Important Riding Points

6 Periodic Maintenance and Minor Repair

8 Specifications

9 Consumer Information

Yamaha TTR250C Owner's Manual (100 pages)

Table of Contents

1 Safety Information

3 Instrument and Control Functions

5 Operation and Important Riding Points

6 Periodic Maintenance and Minor Repair

7 Machine Care and Storage

8 Specifications

9 Consumer Information

Yamaha TTR250C Owner's Manual (88 pages)