Yamaha STAR XVS95CEC 2DX2 2014 Manuals

Manuals and User Guides for Yamaha STAR XVS95CEC 2DX2 2014. We have 1 Yamaha STAR XVS95CEC 2DX2 2014 manual available for free PDF download: Service Manual

Yamaha STAR XVS95CEC 2DX2 2014 Service Manual

Yamaha STAR XVS95CEC 2DX2 2014 Service Manual (422 pages)

XVS95CE(C)

Brand: Yamaha | Category: Motorcycle | Size: 15.98 MB

Table of Contents

Table of Contents

7
- How to Use this Manual
  4
- Symbols
  5
- General Information
  9
  - Identification
    10
    
    Vehicle Identification Number
    10
    
    Model Label
    10
  - Features
    11
    
    Outline of the Fi System
    11
    
    Fi System
    12
    
    Instrument Functions
    13
  - Important Information
    15
    
    Preparation for Removal and Disassembly
    15
    
    Replacement Parts
    15
    
    Gaskets, Oil Seals and O-Rings
    15
    
    Lock Washers/Plates and Cotter Pins
    15
    
    Bearings and Oil Seals
    16
    
    Circlips
    16
    
    Rubber Parts
    16
  - Basic Service Information
    17
    
    Quick Fasteners
    17
    
    Electrical System
    18
  - Special Tools
    22
Specifications

27
- General Specifications
  28
- Engine Specifications
  29
- Chassis Specifications
  36
- Electrical Specifications
  39
- Tightening Torques
  41
- Lubrication Points and Lubricant Types
  52
  - Engine
    52
  - Chassis
    54
- Lubrication System Chart and Diagrams
  56
  - Engine Oil Lubrication Chart
    56
  - Lubrication Diagrams
    58
- Cable Routing
  66
Periodic Checks and Adjustments

103
- General Maintenance and Lubrication Chart
  106
- Introduction
  106
- Periodic Maintenance
  106
- Periodic Maintenance Chart for the Emission Control System
  106
- Adjusting the Valve Clearance
  109
- Checking the Fuel Line
  109
- Checking the Spark Plugs
  109
- Checking the Crankcase Breather Hose
  112
- Synchronizing the Throttle Bodies
  112
- CHECKING the CANISTER (for California)
  114
- Checking the Exhaust System
  114
- Replacing the Air Filter Element
  114
- Adjusting the Clutch Lever Free Play
  115
- Checking the Clutch Operation
  115
- Checking the Brake Fluid Level
  116
- Checking the Brake Operation
  116
- Bleeding the Hydraulic Brake System
  117
- Checking the Front Brake Pads
  117
- Checking the Rear Brake Pads
  117
- Checking the Front Brake Hose
  118
- Checking the Rear Brake Hoses
  118
- Checking the Tires
  119
- Checking the Wheels
  119
- Checking the Wheel Bearings
  120
- Adjusting the Drive Belt Slack
  121
- Checking the Drive Belt
  121
- Checking the Swingarm Pivot Shaft Bearings
  121
- Checking and Adjusting the Steering Head
  123
- Checking the Chassis Fasteners
  124
- Checking the Sidestand
  124
- Lubricating the Brake Lever
  124
- Lubricating the Brake Pedal
  124
- Lubricating the Clutch Lever
  124
- Lubricating the Shift Pedal
  124
- Lubricating the Sidestand
  124
- Lubricating the Steering Bearings
  124
- ADJUSTING the REAR SHOCK ABSORBER ASSEMBLIES (for Models Not Equipped with Gas Cylinders)
  125
- Checking the Front Fork
  125
- Checking the Rear Shock Absorber Assemblies
  125
- Checking the Sidestand Switch
  125
- ADJUSTING the REAR SHOCK ABSORBER ASSEMBLIES (for Models Equipped with Gas Cylinders)
  126
- Checking the Engine Oil Level
  126
- Changing the Engine Oil
  127
- Adjusting the Rear Brake Light Switch
  129
- Checking and Lubricating the Cables
  129
- Checking the Brake Light Switch
  129
- Checking the Throttle Grip Operation
  129
Chassis

133
- General Chassis
  
  136
  - Installing the Rider Seat
    137
  - Installing the Tool Box
    140
- Front Wheel
  
  145
  - Removing the Front Wheel
    147
  - Disassembling the Front Wheel
    147
  - Checking the Front Wheel
    147
  - Assembling the Front Wheel
    148
  - Adjusting the Front Wheel Static Balance
    148
  - Installing the Front Wheel (Front Brake Disc)
    149
- Rear Wheel
  
  151
- Front Brake
  
  158
- Rear Brake
  
  170
  - Introduction
    176
  - Checking the Rear Brake Disc
    176
  - Replacing the Rear Brake Pads
    176
  - Removing the Rear Brake Caliper
    177
  - Disassembling the Rear Brake Caliper
    177
  - Checking the Rear Brake Caliper
    178
  - Assembling the Rear Brake Caliper
    178
  - Installing the Rear Brake Caliper
    178
  - Removing the Rear Brake Master Cylinder
    179
  - Checking the Rear Brake Master Cylinder
    180
  - Assembling the Rear Brake Master Cylinder
    180
  - Installing the Rear Brake Master Cylinder
    180
- Handlebar
  
  182
  - Removing the Handlebar
    184
  - Checking the Handlebar
    184
  - Installing the Handlebar
    184
- Front Fork
  
  187
  - Removing the Front Fork Legs
    191
  - Disassembling the Front Fork Legs
    191
  - Checking the Front Fork Legs
    192
  - Assembling the Front Fork Legs
    192
  - Installing the Front Fork Legs
    195
- Steering Head
  
  196
  - Removing the Lower Bracket
    198
  - Checking the Steering Head
    198
  - Installing the Steering Head
    198
- Swingarm and Rear Shock Absorber Assemblies
  
  200
- Belt Drive
  
  205
Engine

209
- Engine Inspection
  
  212
  - Measuring the Compression Pressure
    212
- Engine Removal
  
  214
  - Installing the Exhaust Pipe
    216
  - Installing the Muffler
    217
  - Installing the Shift Arm
    220
  - Adjusting the Shift Pedal
    220
  - Installing the Horn
    222
  - Removing the Engine
    225
  - Installing the Engine
    225
- Camshafts
  
  227
- Cylinder Heads
  
  237
  - Removing the Cylinder Heads
    238
  - Checking the Cylinder Heads
    238
  - Installing the Cylinder Heads
    238
- Valves and Valve Springs
  
  241
  - Removing the Valves
    241
  - Checking the Valves and Valve Guides
    241
  - Checking the Valve Seats
    243
  - Checking the Valve Springs
    244
  - Installing the Valves
    245
- Cylinders and Pistons
  
  248
  - Removing the Pistons
    248
  - Checking the Cylinders and Pistons
    248
  - Checking the Piston Rings
    249
  - Checking the Piston Pins
    250
  - Installing the Pistons and Cylinders
    251
- Generator and Starter Clutch
  
  253
  - Removing the Generator
    256
  - Removing the Starter Clutch
    256
  - Checking the Starter Clutch
    256
  - Installing the Starter Clutch
    257
  - Installing the Generator
    257
  - Installing the Generator Cover
    258
- Clutch
  
  259
  - Removing the Primary Drive Gear
    264
  - Removing the Clutch
    264
  - Checking the Friction Plates
    264
  - Checking the Clutch Plates
    265
  - Checking the Clutch Spring Plate
    265
  - Checking the Clutch Housing
    265
  - Checking the Clutch Boss
    266
  - Checking the Pressure Plate
    266
  - Checking the Primary Drive Gear
    266
  - Checking the Primary Driven Gear
    266
  - Checking the Pull Lever Shaft and Pull Rod
    266
  - Checking the Oil Pump Drive Sprocket and Oil Pump Drive Chain
    266
  - Installing the Clutch
    266
  - Installing the Primary Drive Gear
    269
- Shift Shaft
  
  271
  - Checking the Shift Shaft
    271
  - Checking the Stopper Lever
    271
  - Installing the Shift Shaft
    271
- Electric Starter
  
  272
  - Checking the Starter Motor
    274
  - Assembling the Starter Motor
    275
- Crankcase
  
  276
  - Disassembling the Crankcase
    280
  - Checking the Crankcase
    280
  - Checking the Bearings and Oil Seal
    280
  - Checking the Oil Delivery Pipes
    280
  - Checking the Timing Chains
    280
  - Checking the Oil Pump Driven Sprocket
    280
  - Installing the Bearing Retainers
    280
  - Assembling the Crankcase
    281
- Oil Pump
  
  284
  - Checking the Oil Pump
    284
  - Checking the Relief Valve
    284
  - Checking the Oil Strainer
    284
  - Assembling the Oil Pump
    284
  - Installing the Oil Pump Assembly
    285
- Crankshaft
  
  286
- Transmission
  
  294
Fuel System

297
- Fuel Tank
  
  299
  - Checking the Fuel Pump Body
    301
  - Checking the Rollover Valve
    301
  - Removing the Fuel Pump
    301
  - Removing the Fuel Tank
    301
  - Installing the Fuel Pump
    302
  - Installing the Fuel Sender
    303
- Throttle Bodies
  
  306
Electrical System

311
- Ignition System
  
  314
  - Circuit Diagram
    314
  - Engine Stopping Due to Sidestand Operation
    316
  - Troubleshooting
    317
- Electric Starting System
  
  320
  - Circuit Diagram
    320
  - Starting Circuit Cut-Off System Operation
    322
  - Troubleshooting
    323
- Charging System
  
  326
  - Circuit Diagram
    326
  - Troubleshooting
    328
- Lighting System
  
  330
  - Circuit Diagram
    330
  - Troubleshooting
    332
- Signaling System
  
  334
  - Circuit Diagram
    334
  - Troubleshooting
    336
- Fuel Injection System
  
  340
  - Circuit Diagram
    340
  - Ecu Self-Diagnostic Function
    342
  - Troubleshooting Method
    343
  - Yamaha Diagnostic Tool
    344
  - Troubleshooting Details
    345
    
    Electrical Components
    384
    
    Checking the Switches
    388
Troubleshooting

407
- General Information
  407
- Troubleshooting
  
  408
  - General Information
    408
  - Starting Failures
    408
  - Incorrect Engine Idling Speed
    408
  - Poor Medium-And-High-Speed Performance
    409
  - Faulty Gear Shifting
    409
  - Shift Pedal Does Not Move
    409
  - Jumps out of Gear
    409
  - Faulty Clutch
    409
  - Overheating
    409
  - Poor Braking Performance
    410
  - Faulty Front Fork Legs
    410
  - Unstable Handling
    410
  - Faulty Lighting or Signaling System
    410
- Self-Diagnostic Function and Diagnostic Code Table
  
  413
  - Wiring Diagram
    418

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