Yamaha RX10H Offroad Vehicle Manuals

Manuals and User Guides for Yamaha RX10H Offroad Vehicle. We have 2 Yamaha RX10H Offroad Vehicle manuals available for free PDF download: Service Manual, Owner's Manual

Yamaha RX10H Service Manual

Yamaha RX10H Service Manual (683 pages)

Brand: Yamaha | Category: Offroad Vehicle | Size: 19.48 MB

Table of Contents

Index 1 Gen Info

5
- Table of Contents
  5
- Chapter 1. General Information
  
  9
  - Machine Identification
    9
    
    Engine Serial Number
    9
    
    Frame Serial Number
    9
  - Important Information
    10
    
    All Replacement Parts
    10
    
    Preparation for Removal and Disassembly
    10
    
    Bearings and Oil Seals
    11
    
    Circlips
    11
    
    Gaskets, Oil Seals, and O-Rings
    11
    
    Lock Washers/Plates and Cotter Pins
    11
    
    Loctite
    11
  - Special Tools
    12
    
    For Tune up
    12
    
    For Engine Service
    13
    
    For Power Train Service
    15
    
    For Carburetion Service
    16
    
    For Electrical Service
    16
    
    Periodic Inspection and Adjustment
    17
  - Introduction
    17
  - Periodic Maintenance Table
    17
  - Engine
    19
    
    Spark Plugs
    19
    
    Cooling System
    20
    
    Fuel Line Inspection
    20
    
    Valve Clearance Adjustment
    25
    
    Carburetor Synchronization
    30
    
    Engine Idle Speed Adjustment
    32
    
    Throttle Cable Free Play Adjustment
    33
    
    Compression Pressure Measurement
    34
    
    Throttle Override System (T.o.r.s.) Check
    34
    
    Engine Oil Level Inspection
    36
    
    Engine Oil Replacement
    38
    
    Caburetor Joints Inspection
    40
    
    Crankcase Breather Hose Inspection
    40
    
    Exhaust System Inspection
    41
  - Power Train
    42
    
    Sheave Offset Adjustment
    42
    
    Drive V-Belt
    44
    
    Engagement Speed Check
    45
    
    Brake Lever Adjustment
    46
    
    Parking Brake Adjustment
    46
    
    Brake Fluid Level Inspection
    47
    
    Air Bleeding (Hydraulic Brake System)
    48
    
    Brake Hose Inspection
    48
    
    Brake Pad Inspection
    48
    
    Drive Chain
    50
    
    Track Tension Adjustment
    52
    
    Slide Runner Inspection
    53
    
    Maximizing Drive Track Life
    54
  - Chassis
    55
    
    Ski/Ski Runner
    55
    
    Steering System
    56
    
    Lubrication
    58
  - Electrical
    59
    
    Headlight Beam Adjustment
    59
    
    Battery Inspection
    60
    
    Fuse Inspection
    66
    
    Speedometer Unit Inspection
    67
  - Tuning
    68
    
    Carburetor Tuning
    68
    
    Clutch
    75
    
    Gear Selection
    78
    
    High Altitude Tuning
    83
    
    Front Suspension
    84
    
    Rear Suspension
    85
- Chapter 3. Chassis
  
  90
  - Steering
    90
    
    Inspection
    96
    
    Installation
    97
  - Ski
    100
    
    Inspection
    101
    
    Installation
    101
  - Front Suspension
    102
    
    Handling Notes
    104
    
    Inspection
    104
    
    Installation
    105
- Chapter 4. Power Train
  
  107
  - Primary Sheave and Drive V-Belt
    107
    
    Disassembly
    109
    
    Removal
    109
    
    Inspection
    111
    
    Assembly
    113
    
    Installation
    115
  - Secondary Sheave
    116
    
    Disassembly
    118
    
    Inspection
    118
    
    Assembly
    119
    
    Installation
    121
  - Drive Chain Housing
    122
    
    Without Reverse Model
    122
    
    Inspection
    123
    
    Installation
    125
    
    With Reverse Model
    126
    
    Inspection
    128
    
    Installation
    129
  - Secondaryshaft
    131
    
    Inspection
    132
    
    Secondaryshaft and Drive Chain Housing Installation
    133
  - Brake
    134
    
    Brake Pad Replacement
    135
    
    Brake Caliper Disassembly
    138
    
    Brake Caliper Inspection and Repair
    138
    
    Brake Caliper Assembly
    139
    
    Brake Caliper Installation
    139
    
    Brake Master Cylinder Assembly
    141
    
    Inspection
    141
    
    Installation
    141
  - Slide Rail Suspension
    142
    
    Rx10, Rx10S, Rx10R, Rx10Rs
    142
    
    Rx10M, Rx10Ms
    147
    
    Inspection
    152
    
    Assembly
    153
    
    Installation
    153
  - Front Axle and Track
    155
    
    Inspection
    156
    
    Installation
    156
- Chapter 5. Engine
  
  158
  - Seat and Fuel Tank
    158
  - Exhaust Pipe and Muffler
    159
    
    Installation
    160
  - Clutch
    161
  - Engine Assembly
    161
    
    Inspection
    162
    
    Removal
    166
    
    Inspection
    168
    
    Installation
    171
    
    Inspection
    181
    
    Installation
    186
    
    Removal
    190
    
    Installation
    192
  - Magneto and Starter
    161
  - Oil Pan and Oil Pump
    194
    
    Removal
    196
    
    Inspection
    197
    
    Installation
    198
  - Crankcase
    199
    
    Removal
    202
    
    Inspection
    204
    
    Installation
    215
  - Heat Exchanger
    222
- Chapter 6
  
  222
  - Inspection
    222
  - Installation
    223
  - Thermostat
    224
    
    Installation
    226
  - Water Pump
    227
    
    Disassembly
    228
    
    Assembly
    229
    
    Inspection
    229
- Chapter 7. Carburetion
  
  231
  - Carburetors
    231
    
    Inspection
    235
    
    Assembly
    237
    
    Installation
    238
    
    Fuel Lebel Adjustment
    239
    
    (T.p.s.) Inspection and
    240
    
    Throttle Position Sensor
    240
  - Fuel Pump
    242
    
    Inspection
    242
    
    Installation
    242
- Chapter 8. Electrical
  
  243
  - Switch Inspection
    243
    
    Inspecting a Switch Shown in the Manual
    243
  - Ignition System
    244
    
    Circuit Diagram
    245
    
    Troubleshooting
    246
    
    A.C. Magneto
    247
    
    Spark Plug
    247
    
    Ignition Coil
    248
    
    Ignition Spark Gap
    248
    
    Throttle Override System (T.o.r.s.)
    249
    
    Carburetor Switch
    250
    
    Handlebar Switch (Right)
    250
    
    Main Relay
    251
    
    Main Switch
    251
  - Electrical Starting System
    252
    
    Troubleshooting
    253
    
    Main Switch
    254
    
    Starter Motor
    255
  - Charging System
    258
    
    Chapter 7. Battery
    259
    
    Troubleshooting
    259
    
    Battery
    260
    
    Stator Coil
    260
  - Lighting System
    261
    
    Circuit Diagram
    262
    
    Troubleshooting
    263
    
    Bulb(S)
    265
    
    Headlight Beam Switch
    265
  - Signal System
    267
    
    Circuit Diagram
    268
    
    Troubleshooting
    269
    
    Back Buzzer (Rx10R, Rx10Rs)
    275
    
    Brake Light Switch
    275
    
    Gear Position Switch (Rx10R, Rx10Rs)
    275
    
    Water Temperature Sensor
    276
    
    Engine Oil Level Switch
    277
    
    Fuel Sender
    277
    
    Speed Sensor
    278
  - Grip Warmer System
    279
    
    Circuit Diagram
    280
    
    Troubleshooting
    281
    
    Grip and Thumb Warmer Coil
    282
    
    Thumb Warmer Switch
    282
    
    Grip Warmer Switch
    283
  - Carburetor Heater System
    284
    
    Circuit Diagram
    285
    
    Troubleshooting
    286
    
    Carburetor Heater
    287
    
    Carburetor Heater Relay
    287
  - Self-Diagnosis
    288
    
    Fuel Meter, Fuel Level Warning Indicator and the Warning Liight
    288
    
    Coolant Temperature Warning Light and the Warning Light
    289
    
    Self-Diagnosis Warning Indicator and the Warning Light
    289
- Chapter 9. Specifications
  
  291
  - General Specifications
    291
  - Maintenance Specifications
    294
    
    Engine
    294
    
    Power Train
    299
    
    Chassis
    303
    
    Electrical
    304
    
    High Altitude Settings
    306
  - Tightening Torque
    307
    
    Engine
    307
    
    Power Train
    309
    
    Chassis
    311
  - Definition of Units
    312
  - General Torque Specifications
    312
  - Cable Routing
    313
Section 2

335
- Special Tools
  336
  - For Engine Service
    336
  - For Power Train Service
    336
  - For Tune up
    336
- Chapter 2. Periodic Inspection and Adjustment
  
  337
  - Introduction
    337
  - Periodic Maintenance Table
    337
  - Power Train
    339
    
    Parking Brake Adjustment
    339
  - Chassis
    340
    
    Lubrication
    340
  - Tuning
    341
    
    Clutch
    341
    
    Gear Selection
    343
    
    Front Suspension
    349
    
    Rear Suspension
    350
    
    Chapter 3. Chassis
    352
  - Steering Installation
    352
  - Front Suspension
    356
    
    Chapter 4. Power Train
    358
  - Secondaryshaft
    358
    
    Removal
    359
    
    Inspection
    360
    
    Installation
    361
  - Brake
    363
  - Slide Rail Suspension
    364
    
    Installation
    369
    
    Chapter 5. Engine
    370
    
    Installation
    370
  - Carburetors
    372
    
    Chapter 9. Specifications
    375
  - General Specifications
    375
  - Camshafts
    377
    
    Engine
    377
    
    Maintenance Specifications
    377
    
    Power Train
    382
    
    Chassis
    385
    
    Electrical
    386
    
    High Altitude Settings
    388
    
    Engine
    389
    
    Tightening Torque
    389
    
    Power Train
    391
    
    Chassis
    393
    
    Definition of Units
    394
    
    General Torque Specifications
    394
    
    Cable Routing
    395
Section 3

418
- Periodic Inspections
  419
  - And Adjustments
    419
- Power Train
  419
  - Brake Pad Inspection
    419
  - Brake Hose Inspection
    419
  - Air Bleeding (Hydraulic Brake System)
    419
  - Track Tension Adjustment
    421
  - Slide Runner Inspection
    421
  - Lubrication
    422
  - Clutch
    423
  - Gear Selection
    425
  - Front Suspension
    430
  - Rear Suspension
    431
    
    Chapter 3. Chassis
    435
- Steering Rx10Mk, Rx10Msk
  435
- Ski
  437
  - Rx10K, Rx10Rk, Rx10Rsk
    437
  - Rx10Mk, Rx10Msk
    438
    
    Chapter 4. Power Train
    439
- Drive Chain Housing
  439
  - Rx10K, Rx10Mk, Rx10Msk
    439
  - Installation
    440
  - With Reverse Model Rx10Rk, Rx10Rsk
    441
  - Installation
    443
- Brake
  445
  - Brake Pad Replacement
    446
  - Brake Caliper Disassembly
    449
  - Brake Caliper Inspection and Repair
    449
  - Brake Caliper Assembly
    450
  - Brake Caliper Installation
    450
- Slide Rail Suspension
  451
  - Rx10K, Rx10Rk, Rx10Rsk
    451
  - Rx10Mk, Rx10Msk
    455
  - Inspection
    459
- Front Axle and Track Installation
  461
  - Chapter 5. Engine
    462
- Seat and Fuel Tank
  462
- Exhaust Pipe and Muffler
  463
- Heat Exchanger Rx10Mk, Rx10Msk
  464
  - Chapter 9. Specifications
    467
- General Specifications
  467
- Maintenance Specifications
  470
  - Engine
    470
  - Power Train
    475
  - Chassis
    479
  - Electrical
    480
  - High Altitude Settings
    482
- Tightening Torque
  483
  - Engine
    483
  - Power Train
    485
  - Chassis
    487
- Definition of Units
  488
- General Torque Specifications
  488
- Cable Routing
  489
  - General Information
    530
  - Periodic Maintenance Chart for the Emission Control System
    531

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Yamaha RX10H Owner's Manual

Yamaha RX10H Owner's Manual (100 pages)

Brand: Yamaha | Category: Offroad Vehicle | Size: 9.1 MB

Table of Contents

Table of Contents
6
Yamaha Motor Corporation, U.s.a. Snowmobile Limited Warranty

8
Yamaha Extended Service (Y.e.s.)

11
Location of the Important Labels

12
Safety Information

14
Description

17
Control Functions

19
- Main Switch
  19
- Starter Lever (Choke)
  20
- Throttle Lever
  20
- Engine Overheating Prevention System
  20
- Throttle Override System (T.O.R.S.)
  21
- Speedometer Unit
  22
- High Beam Indicator Light
  22
- Fuel Meter and Grip/Thumb Warmer Heat Level Indicator
  23
- Fuel Level Warning Indicator
  24
- Oil Level Warning Indicator
  24
- Low Coolant Temperature Indicator Light
  25
- Coolant Temperature Warning Indicator
  25
- Self-Diagnosis Warning Indicator
  26
- Engine Stop Switch
  28
- Brake Lever
  28
- Parking Brake Lever
  29
- Shift Lever
  29
- Headlight Beam Switch
  30
- Shroud Latches
  30
- Drive Guard
  30
- V-Belt Holders
  31
- Storage Compartment
  31
Pre-Operation Checks

32
- Fuel
  32
- Engine Oil
  33
- Engine Oil Level
  34
- Coolant
  35
- Throttle Lever
  36
- Throttle Override System (T.O.R.S.)
  36
- Brake
  37
- Brake Fluid Leakage
  38
- V-Belt
  38
- Drive Guard
  38
- Drive Track
  39
- 51-MM (2.0-In) High-Profile Pattern Drive Track
  39
- Slide Runners
  39
- Skis and Ski Runners
  40
- Steering System
  40
- Lights
  40
- Air Filter
  41
- Fittings and Fasteners
  41
- Tool Kit and Recommended Equipment
  41
Operation

42
- Starting the Engine
  42
- Break-In
  43
- Riding Your Snowmobile
  44
- Getting to Know Your Snowmobile
  44
- Learning to Ride Your Snowmobile
  44
- To Start out and Accelerate
  44
- Braking
  44
- Turning
  45
- Riding Uphill
  45
- Riding Downhill
  46
- Traversing a Slope
  46
- Ice or Icy Surface
  46
- Hard-Packed Snow
  47
- Operation on Surfaces Other than
  47
- Snow or Ice
  47
- Maximizing Drive Track Life
  48
- Strap
  49
- Driving
  50
- Stopping the Engine
  51
- Transporting
  52
Periodic Maintenance

53
- Periodic Maintenance Chart
  53
- Tool Kit
  56
- Spark Plug Inspection
  56
- Engine Idle Speed Adjustment
  58
- Throttle Cable Adjustment
  58
- Carburetor Adjustment
  59
- High Altitude Adjustments
  62
- Adjusting the Valve Clearance
  62
- Changing the Engine Oil
  63
- Cooling System
  65
- V-Belt Replacement
  67
- Checking the Oil Level of the Drive Chain Housing
  69
- Checking the Brake Pads
  71
- Checking the Parking Brake Pads
  71
- Checking the Brake Fluid Level
  72
- Brake Fluid Replacement
  72
- Suspension
  72
- Drive Track Adjustment
  78
- Ski Alignment
  80
- Handlebar Adjustment
  80
- Lubrication
  82
- Headlight Bulb Replacement
  83
- Headlight Beam Adjustment
  83
- Battery
  84
- Fuse Replacement
  84
Troubleshooting

86
Storage

90
Specifications

92
- Dimensions
  92
- Engine
  92

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