Yamaha RAPTOR YFM125RA Manuals

Yamaha RAPTOR YFM125RA Manuals

Manuals and User Guides for Yamaha RAPTOR YFM125RA. We have 1 Yamaha RAPTOR YFM125RA manual available for free PDF download: Service Manual

Yamaha RAPTOR YFM125RA Service Manual

Yamaha RAPTOR YFM125RA Service Manual (300 pages)

2011

Brand: Yamaha | Category: Offroad Vehicle | Size: 12.37 MB

Table of Contents

Table of Contents

7
- General Information
  9
  - Identification
    10
    
    Vehicle Identification Number
    10
    
    Model Label
    10
  - Important Information
    11
    
    Preparation for Removal and Disassembly
    11
    
    Replacement Parts
    11
    
    Gaskets, Oil Seals and O-Rings
    11
    
    Lock Washers/Plates and Cotter Pins
    11
    
    Bearings and Oil Seals
    12
    
    Circlips
    12
  - Basic Service Information
    13
    
    Quick Fasteners
    13
    
    Electrical System
    14
  - Special Tools
    18
Specifications

23
- General Specifications
  24
- Engine Specifications
  27
- Chassis Specifications
  32
- Electrical Specifications
  34
- Tightening Torques
  36
- Lubrication Points and Lubricant Types
  43
  - Engine
    43
- Lubrication System Chart and Diagrams
  44
  - Engine Oil Lubrication Chart
    44
  - Lubrication Diagrams
    46
- Cable Routing
  50
Periodic Checks and Adjustments

67
Chassis

97
- General Chassis
  
  104
  - Installing the Front Panel
    104
  - Removing the Front Panel
    104
- Front Wheel
  
  105
  - Removing the Front Wheels
    106
  - Checking the Front Wheels
    106
  - Checking the Front Wheel Hubs
    106
  - Installing the Front Wheel Hub Bearings
    107
  - Installing the Front Wheel Hubs
    107
  - Installing the Front Wheels
    108
- Rear Wheel
  
  109
  - Removing the Rear Wheels
    110
  - Checking the Rear Wheels
    110
  - Checking the Rear Wheel Hubs
    110
  - Installing the Rear Wheel Hubs
    110
  - Installing the Rear Wheels
    110
- Rear Axle and Rear Axle Hub
  
  111
  - Removing the Rear Axle
    113
  - Checking the Rear Axle
    113
  - Checking the Rear Axle Hub
    114
  - Checking the Rear Wheel Sprocket
    114
  - Checking the Sprocket Bracket
    114
  - Installing the Rear Wheel Hub Bearings
    114
  - Installing the Rear Wheel Sprocket
    114
  - Installing the Rear Axle
    114
- Front Brake
  
  116
- Rear Brake
  
  134
  - Introduction
    134
  - Checking the Rear Brake Disc
    134
  - Replacing the Rear Brake Pads
    134
  - Removing the Rear Brake Caliper
    135
  - Disassembling the Rear Brake Caliper
    135
  - Checking the Rear Brake Caliper
    136
  - Assembling the Rear Brake Caliper
    136
  - Installing the Rear Brake Caliper
    137
  - Removing the Rear Brake Master Cylinder
    138
  - Checking the Rear Brake Master Cylinder
    138
  - Assembling the Rear Brake Master Cylinder
    139
  - Installing the Rear Brake Master Cylinder
    139
- Handlebar
  
  141
  - Removing the Handlebar
    142
  - Checking the Handlebar
    142
  - Installing the Handlebar
    142
- Steering Stem
  
  145
  - Checking the Steering Stem
    146
  - Installing the Steering Stem
    146
  - Installing the Lock Washer
    146
- Tie-Rods and Steering Knuckles
  
  147
  - Removing the Steering Knuckles
    148
  - Checking the Tie-Rods
    148
  - Checking the Steering Knuckles
    148
  - Installing the Tie-Rods
    148
- Front Arms and Front Shock Absorber Assemblies
  
  150
- Rear Shock Absorber Assembly
  
  152
- Swingarm
  
  154
  - Removing the Swingarm
    155
  - Checking the Swingarm
    155
  - Installing the Swingarm
    156
Engine

161
- Engine Removal
  
  167
  - Installing the Engine
    167
  - Installing the Muffler and Exhaust Pipe
    167
- Cylinder Head
  
  169
- Camshaft
  
  176
- Valves and Valve Springs
  
  182
  - Removing the Valves
    182
  - Checking the Valves and Valve Guides
    182
  - Checking the Valve Seats
    184
  - Checking the Valve Springs
    186
  - Installing the Valves
    187
- Cylinder and Piston
  
  190
  - Removing the Piston
    190
  - Checking the Timing Chain Guide
    190
  - Checking the Cylinder and Piston
    190
  - Checking the Piston Rings
    191
  - Checking the Piston Pin
    192
  - Installing the Piston and Cylinder
    193
- Clutch
  
  194
  - Removing the Clutch
    198
  - Checking the Friction Plates
    198
  - Checking the Clutch Plates
    198
  - Checking the Clutch Springs
    199
  - Checking the Clutch Housing
    199
  - Checking the Clutch Boss
    199
  - Checking the Pressure Plate
    199
  - Checking the Clutch Push Lever and Clutch Push Rod
    200
  - Checking the Primary Drive Gear and Primary Driven Gear
    200
  - Installing the Clutch
    200
- Oil Pump
  
  203
  - Checking the Oil Pump
    205
  - Checking the Rotary Filter
    205
  - Assembling the Oil Pump
    205
  - Installing the Oil Pump
    206
- Shift Shaft
  
  208
  - Checking the Shift Shaft
    209
  - Checking the Stopper Lever
    209
  - Checking the Shift Drum Segment
    209
  - Installing the Shift Shaft
    209
- Generator and Starter Clutch
  
  213
  - Removing the Generator Rotor
    213
  - Removing the Starter Clutch
    213
  - Checking the Stator Coil Assembly
    214
  - Checking the Starter Clutch
    214
  - Installing the Starter Clutch
    214
  - Installing the Generator Rotor
    215
- Electric Starter
  
  217
  - Checking the Starter Motor
    219
  - Assembling the Starter Motor
    220
- Crankcase
  
  221
  - Disassembling the Crankcase
    224
  - Checking the Crankcase
    224
  - Checking the Timing Chain and Timing Chain Guide
    224
  - Checking the Bearings
    224
  - Assembling the Crankcase
    224
- Crankshaft Assembly
  
  226
  - Removing the Crankshaft and Balancer
    227
  - Checking the Crankshaft and Connecting Rod
    227
  - Checking the Balancer
    228
  - Installing the Crankshaft Assembly
    228
  - Installing the Balancer
    228
- Transmission
  
  229
  - Removing the Transmission
    232
  - Checking the Shift Forks
    232
  - Checking the Shift Drum
    232
  - Checking the Transmission
    232
  - Checking the Long Clutch Push Rod
    233
  - Assembling the Main Axle and Drive Axel
    233
  - Installing the Shift Forks and Shift Drum
    234
Fuel System

235
- Fuel Tank
  
  236
  - Checking the Fuel Cock
    237
  - Removing the Fuel Tank
    237
- Carburetor
  
  238
Electrical System

247
- Ignition System
  
  248
  - Circuit Diagram
    248
  - Troubleshooting
    250
- Electric Starting System
  
  252
  - Circuit Diagram
    252
  - Starting Circuit Cut-Off System Operation
    254
  - Troubleshooting
    256
- Charging System
  
  258
  - Circuit Diagram
    258
  - Troubleshooting
    260
- Lighting System
  
  262
  - Circuit Diagram
    262
  - Troubleshooting
    264
- Signaling System
  
  266
  - Circuit Diagram
    266
  - Troubleshooting
    268
- Carburetor Heating System
  
  270
  - Circuit Diagram
    270
  - Troubleshooting
    272
- Electrical Components
  
  274
  - Checking the Switches
    276
  - Checking the Bulbs and Bulb Sockets
    279
  - Checking the Fuses
    280
  - Checking and Charging the Battery
    280
  - Checking the Relays
    284
  - Checking the Diode
    285
  - Checking the Spark Plug Cap
    285
  - Checking the Ignition Coil
    285
  - Checking the Pickup Coil
    286
  - Checking the Starter Motor Operation
    287
  - Checking the Stator Coil
    287
  - Checking the Rectifier/Regulator
    287
  - Checking the Thermo Switch
    288
  - Checking the Carburetor Warmer
    288
Troubleshooting

291
- General Information
  291
- General Information
  292
- Incorrect Engine Idling Speed
  292
- Starting Failures
  292
- Troubleshooting
  292
- Faulty Clutch
  293
- Faulty Gear Shifting
  293
- Jumps out of Gear
  293
- Poor Medium-And-High-Speed Performance
  293
- Shift Pedal Does Not Move
  293
- Faulty Lighting or Signaling System
  294
- Overheating
  294
- Poor Braking Performance
  294
- Unstable Handling
  294

Advertisement

Advertisement

Related Products

Yamaha Categories

Motorcycle Musical Instrument Electronic Keyboard Receiver Amplifier

More Yamaha Manuals