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PW50W 2007
Yamaha PW50W 2007 Manuals
Manuals and User Guides for Yamaha PW50W 2007. We have
1
Yamaha PW50W 2007 manual available for free PDF download: Service Manual
Yamaha PW50W 2007 Service Manual (168 pages)
Brand:
Yamaha
| Category:
Motorcycle
| Size: 7.56 MB
Table of Contents
Table of Contents
7
General Information
6
Specifications
6
Periodic Checks and Adjustments
6
Chassis
6
Engine
6
Carburetor
6
Electrical System
6
Troubleshooting
6
Table of Contents
7
Gen Info
9
General Information
10
Vehicle Identification
10
Vehicle Identification Number
10
Engine Serial Number
10
Important Information
11
Preparation for Removal and Disassembly
11
Replacement Parts
11
Gaskets, Oil Seals and O-Rings
11
Lock Washers/Plates and Cotter Pins
12
Bearings and Oil Seals
12
Circlips
12
Checking the Connections
13
Special Tools
14
Spec Chapter 2 Specifications
16
Spec
16
General Specifications
17
Specifications
17
Engine
18
Maintenance Specifications
18
Chassis
22
Electrical
26
Definition of Units
27
General Tightening Torque Specifications
27
Chassis
28
Engine
28
Lubrication Points and Lubricant Types
28
Cable Routing
29
Chk Adj Chapter 3 Periodic Checks and Adjustments
32
Introduction
33
Periodic Checks and Adjustments
33
Periodic Maintenance Chart for the Emission Control System
33
General Maintenance and Lubrication Chart
34
Side Covers, Seat and Fuel Tank
35
Changing the Transmission Oil
36
Engine
36
Checking the Engine Idling Speed
37
Adjusting the Throttle Cable Free Play
38
Adjusting the Autolube Pump Cable
39
Adjusting the Autolube Pump Minimum Stroke
39
Air Bleeding the Autolube Pump
41
Checking the Exhaust System
42
Chk Adj
42
Cleaning the Air Filter Element
43
Cleaning the Spark Arrester and Exhaust Chamber
43
Adjusting the Front and Rear Brake
45
Chassis
45
Checking the Fuel Hose
45
Checking and Adjusting the Steering Head
46
Checking the Front and Rear Brake Shoes
46
Checking the Front Fork
47
Checking the Tires
49
Checking and Lubricating the Cables
50
Checking the Wheels
50
Checking the Spark Plug
51
Electrical
51
Lubricating the Lever
51
Lubricating the Mainstand
51
Chas Chapter 4 Chassis
53
Chas
53
Chassis
54
Front Wheel
54
Front Wheel, Rear Wheel and Brake
54
Checking the Front Wheel
56
Removing the Front Wheel
56
Disassembling the Front Wheel
57
Assembling the Front Wheel
58
Installing the Front Wheel
58
Front Brake
60
Disassembling the Front Brake Shoe Plate
61
Removing the Front Brake
61
Checking the Front Brake
62
Assembling the Front Brake Shoe Plate
63
Rear Wheel and Brake
64
Checking the Rear Wheel
66
Removing the Rear Wheel
66
Assembling the Rear Brake
67
Checking the Rear Brake
67
Disassembling the Rear Brake
67
Installing the Rear Wheel
68
Handlebar
69
Checking the Handlebar
70
Removing the Handlebar
70
Installing the Handlebar
71
Front Fork
73
Removing the Front Fork Legs
75
Disassembling the Front Fork Leg
76
Checking the Front Fork Leg
77
Assembling the Front Fork Leg
78
Installing the Front Fork Legs
79
Steering Head
80
Checking the Steering Head
81
Removing the Lower Bracket
81
Installing the Steering Head
82
Rear Shock Absorber Assembly and Swingarm
84
Checking the Rear Shock Absorber Assembly
85
Installing the Rear Shock Absorber Assemblies
85
Removing the Rear Shock Absorber Assemblies
85
Checking the Swingarm
86
Removing the Swingarm
86
Installing the Swingarm
87
Shaft Drive
88
Checking the Shaft Drive
90
Disassembling the Shaft Drive Assembly
90
Assembling the Shaft Drive Assembly
91
Installing the Rear Arm
91
Eng Chapter 5 Engine
92
Eng
92
Engine
94
Engine Removal
94
Muffler and Exhaust Chamber Assembly
94
Engine
95
Removing the Engine
96
Installing the Engine
98
Cylinder Head and Cylinder
101
Cylinder Head, Cylinder and Piston
101
Piston
102
Removing the Cylinder
103
Removing the Cylinder Head
103
Removing the Piston
103
Checking the Cylinder Head
104
Checking the Cylinder and Piston
105
Checking the Piston Rings
106
Checking the Piston Pin and Small End Bearings
107
Installing the Piston Ring and Piston
108
Installing the Cylinder and Cylinder Head
109
Reed Valve
111
Checking the Reed Valve
112
Removing the Reed Valve
112
Assembling and Installing the Reed Valve
113
Clutch
114
Removing the Clutch
116
Checking the Clutch Housing
117
Checking the Clutch Shoes
117
Checking the Primary Drive Gear
117
Checking the Primary Driven Gear
117
Installing the Clutch
118
Autolube Pump
120
Removing the Autolube Pump
121
Checking the Autolube Pump
122
Disassembling the Autolube Pump
122
Assembling the Autolube Pump
123
Installing the Autolube Pump
123
Kick Starter
124
Checking the Kick Starter
125
Removing the Kick Starter
125
Installing the Kick Starter
126
CDI Magneto
127
Removing the CDI Magneto
128
Checking the CDI Magneto
129
Installing the CDI Magneto
129
Crankcase and Crankshaft
131
Checking the Crankcase
133
Removing the Crankcase
133
Checking the Crankshaft
134
Installing the Crankshaft
135
Middle Gear
137
Checking the Meddle Gear
139
Installing the Meddle Gear
139
Removing the Middle Drive Shaft Assembly
139
Carb
141
Elec Chapter 7 Electrical System
150
Elec
150
Electrical Components
151
Electrical System
151
Checking Switch Continuity
152
Checking the Switches
153
Circuit Diagram
154
Ignition System
154
Trbl Shtg
160
Troubleshooting
160
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