Yamaha IT200S Manuals

Manuals and User Guides for Yamaha IT200S. We have 1 Yamaha IT200S manual available for free PDF download: Owner's And Service Manual

Yamaha IT200S Owner's And Service Manual (126 pages)

Brand: Yamaha | Category: Motorcycle | Size: 23.04 MB

Safety Warnings
2
Illustrated Symbols
4
Index
5
General Information
6
Machine Identification
7
Vehicle Identification Number
7
Engine Serial Number
7
Control Functions
7
Trp Odometer
8
Fuel and Oil
9
Light Switch
9
Engine Mixing Oil
9
Transmission Oil
10
Oil Level
10
Pre-Operation Checks
11
Starting and Break-In
12
Cleaning and Storage
13
Regular Maintenance and Adjustment
14
Maintenance Intervals
15
Lubrication
17
Special Tools
19
Minor Maintenance and Adjustments
21
Spark Plug
21
Ignition Timing Checking and Adjustment
22
Throttle Cable
23
Idle Speed
24
Air Filter
24
Clutch
25
Front Brake Lever Free Play Adjustment
26
Front Brake Pad
26
Brake Fluid
26
Rear Brake Pedal Height Adjustment
27
Rear Brake Pedal Free Play Adjustment
27
Drive Chain Slack Check
27
Drive Chain Slack Adjustment
28
Drive Chain Maintenance
28
Spokes
29
Steering Head Inspection
30
Steering Head Adjustment
30
Engine Maintenance and Repair
32
Preparation for Service of Engine
33
Carburetion
34
Carburetor View and Parts List
34
Main Jet Replacement
35
Carburetor Removal and Disassembly
36
Carburetor Inspection
36
Yamaha Energy Induction System (YEIS)
38
Carburetor Assembly
38
Reed Valve Inspection
39
Reed Valve Assembly
40
Muffler Maintenance
40
Cylinder Head View and Parts Identification
41
Cylinder Head Removal
42
Cylinder Maintenance
43
Piston and Piston Rings Removal
44
Piston Maintenance
44
Assembly above Crankcase
46
Crankcase Cover Removal
48
Crankcase Cover Installation
48
Clutch View and Parts Identification
49
Clutch Removal
50
Clutch Inspection
51
Clutch Installation
52
Clutch Mechanism Adjustment
52
Primary Drive Gear Removal
53
Primary Drive Gear Installation
53
Kick Starter Removal
53
Kick Starter Inspection
54
Kick Starter Installation
54
Shifter Removal
55
Shifter Inspection
55
Engine Removal
56
Shifter Installation
56
Engine Mounting
57
Crankcase View and Parts Identification
58
Crankcase Disassembly
58
Bearings and Oil Seals
59
Kick Axle Removal
60
Kick Axle Inspection
60
Kick Axle Installation
60
Transmission and Shifter View and Parts Identification
61
Transmission and Shifter Removal
62
Transmission and Shifter Inspection
62
Crankshaft Removal
63
Crankshaft Inspection
63
Crankcase Assembly
64
Chassis Maintenance and Repair
66
Wheel Assemblies, Sprockets and Chain View and Parts Identification
67
Front Wheel Removal
68
Rear Wheel Removal
68
Wheels Inspection
68
Rear Brake Inspection
69
Sprockets and Chain
71
Wheel Installation
72
Front Disc Brake View and Parts Identification
73
Brake Pad Replacement
74
Caliper Disassembly
74
Caliper Inspection
75
Caliper Assembly
75
Master Cylinder Disassembly
76
Master Cylinder Inspection
76
Air Bleeding (Brake System)
77
Master Cylinder Assembly
77
Brake Disc Check
78
Front Fork Setting
79
Fork Oil Replacement (Front)
81
Front Fork Removal and Disassembly
83
Front Fork Inspection
84
Front Fork Assembly
85
Steering Head Disassembly
87
Steering Head Assembly
88
Rear Shock View and Parts Identification
89
Spring Preload (Installed Length)
89
Rebound Damping
90
Rear Shock Absorber Handling Notes
91
Rear Shock Absorber Removal
92
Rear Shock Absorber Installation
93
Swingarm View and Parts Identification
94
Free Play Inspection
95
Swingarm Removal
95
Swingarm Inspection
96
Swingarm Installation
96
Electrical
98
Ignition System
99
Lighting System
102
Headlight Adjustment
102
Switching Headlight Terminals
102
Bulb Replacement
102
Taillight
103
Wiring Diagram
107
Troubleshooting Guide
109
Engine Is Hard to Start or Does Not Start
109
Poor High Speed Performance
110
Overheat
111
Transmission and Shifter Troubles
111
Clutch Slips
111
Clutch Drags
111
Chassis Troubles
112
Specifications
113
Conversion Tables/Definition of Units
121
Cable Routing Diagram
122

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Yamaha IT200S Owner's And Service Manual (126 pages)

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