User Manuals: Yamaha F8Z Outboard Workshop

Manuals and User Guides for Yamaha F8Z Outboard Workshop. We have 2 Yamaha F8Z Outboard Workshop manuals available for free PDF download: Service Manual, Owner's Manual

Yamaha F8Z Service Manual

Yamaha F8Z Service Manual (291 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 4.69 MB

Table of Contents

How to Use this Manual

3
Table of Contents

7
- Chapter 1
  9
- Identification
  9
- Serial Number
  9
- Starting Serial Numbers
  9
- Safety While Working
  10
  - Fire Prevention
    10
  - Ventilation
    10
  - Self-Protection
    10
  - Oils, Greases and Sealing Fluids
    10
  - Good Working Practices
    11
  - Disassembly and Assembly
    12
- Special Tools
  13
  - Measuring
    13
  - Removing and Installing
    15
Chapter 2 Specifications

17
- General Specifications (F6Amh/F6Mh)
  18
- General Specifications (F8Cmh/F8Mh)
  20
- Maintenance Specifications
  22
  - Power Unit
    22
  - Lower Unit
    25
  - Electrical
    26
  - Outboard Dimensions
    28
  - Bracket Dimensions
    30
- Tightening Torques
  31
  - Specified Torques
    31
  - General Torques
    33
Chapter 3 Periodic Check and Adjustment

34
- Maintenance Interval Chart
  35
- Top Cowling
  36
  - Checking the Water Drain Hole
    36
  - Checking the Top Cowling Fit
    36
- Fuel System
  37
  - Checking the Fuel Line
    37
  - Control System
    38
    
    Adjusting the Shift Control Cable
    38
    
    Adjusting the Throttle Control Cables
    39
    
    Adjusting the Throttle Axle Link
    40
    
    Adjusting the Engine Idling Speed
    41
    
    Adjusting the Start-In-Gear Protection Device
    42
- Power Unit
  43
  - Checking the Engine Oil Level
    43
    
    Replacing the Engine Oil
    43
    
    Adjusting the Valve Clearance
    44
    
    Measuring the Compression Pressure
    46
    
    Checking the Ignition Timing
    47
    
    Checking the Timing Belt
    48
  - Cooling System
    48
    
    Checking the Cooling Water Discharge
    48
- Lower Unit
  49
  - Checking the Gear Oil Level
    49
    
    Changing and Checking the Gear Oil Level
    49
    
    Checking the Lower Unit (for Air Leaks)
    50
  - General
    51
    
    Checking the Anode
    51
    
    Checking the Battery
    51
    
    Checking the Spark Plugs
    52
    
    Lubrication Points
    54
Chapter 4 Fuel System

56
- Checking the Fuel Filter
  58
- Checking the Fuel Joint
  58
- Fuel Joint, Fuel Filter and Fuel Pump
  58
- Fuel Pump
  58
- Installing the Fuel Filter
  58
- Fuel Pump
  59
- Intake System
  61
  - Removing/Installing the Intake System
    61
  - Installing the Intake Manifold
    63
- Carburetor
  64
Chapter 5 Power Unit

68
Chapter 6 Lower Unit

126
Chapter 7 Bracket Unit

152
- Bracket Unit
  152
- Removing/Installing the Steering Handle
  153
  - Installing the Steering Handle
    155
  - Adjusting the Throttle Control Cables
    155
  - Adjusting the Shift Cable
    155
  - Disassembling/Assembling the Steering Handle
    156
  - Assembling the Steering Handle
    158
  - Removing/Installing the Shift Lever
    159
  - Removing/Installing the Bottom Cowling
    161
  - Removing/Installing the Upper Case
    163
  - Installing the Lower Mount
    164
  - Disassembling/Assembling the Upper Case
    165
  - Installing the Oil Seal
    167
  - Installing the Muffler
    167
- Swivel and Steering Bracket
  168
  - Removing/Installing the Swivel and Steering Bracket
    168
- Steering Friction
  169
Chapter 8 Electrical System

176
General Information

208
- Identification
  211
  - Serial Number
    211
  - Starting Serial Numbers
    211
- Special Tools
  212
  - Removal and Installation
    212
- General Specifications (T8Ph/T8Mh/Ft8Dmh)
  214
- General Specifications (Ft8Dep/T8Pr, Ft8De/T8Er)
  215
- Maintenance Specifications
  217
  - Power Unit
    217
  - Lower Unit
    220
  - Electrical
    221
  - Outboard Dimensions (T8Ph/T8Mh/Ft8Dmh)
    223
  - Outboard Dimensions (Ft8Dep/T8Pr, Ft8De/T8Er)
    225
  - Bracket Dimension (Ft8Dmh/T8Mh, Ft8De/T8Er)
    227
  - Bracket Dimension (Ft8Dep/T8Pr/T8Ph)
    228
- Maintenance Interval Chart
  232
- Power Unit
  233
  - Adjusting the Valve Clearance
    233
- General
  234
  - Checking the Anode
    234
  - Lower Unit
    235
  - Removing/Installing the Lower Unit
    235
- Power Tilt System
  234
  - Checking the Power Tilt (Pt) Fluid Level
    234
- Water Pump
  237
- Propeller Shaft Housing and Propeller Shaft
  239
  - Removing/Installing the Propeller Shaft Housing Ass'yand Propeller Shaft Ass'y
    239
  - Removing the Propeller Shaft Housing Ass'y
    240
- Propeller Shaft Ass'y
  241
- Propeller Shaft Housing Ass'y
  243
- Drive Shaft, Forward Gear, Shift Rod and Oil Seal Housing
  247
  - Removing/Installing the Drive Shaft, Forward Gear and Shaft Rod
    247
  - Removing the Pinion and Forward Gear
    249
  - Disassembling the Oil Seal Housing Ass'y
    249
  - Installing the Sleeve
    249
  - Disassembling the Lower Case
    250
  - Checking the Pinion and Forward Gear
    251
  - Checking the Drive Shaft
    251
  - Checking the Shift Cam
    251
  - Checking the Bearing
    251
  - Checking the Sleeve
    251
  - Checking the Lower Case
    251
  - Assembling the Lower Case
    251
  - Assembling the Oil Seal Housing Ass'y
    252
  - Assembling the Forward Gear
    252
- Shimming (for Usa and Canada)
  253
  - Selecting the Pinion Shims
    253
- Shimming (Except for Usa and Canada)
  254
  - Selecting the Pinion Shims
    254
  - Selecting the Forward Gear Shims
    255
  - Selecting the Reverse Gear Shims
    256
- Backlash Measurement
  257
  - Measuring the Forward Gear Backlash
    257
  - Measuring the Reverse Gear Backlash
    258
- Upper Case
  260
  - Disassembling/Assembling the Upper Case
    260
- Steering Friction
  262
  - Disassembling/Assembling the Steering Friction
    262
- Power Tilt (Pt) Unit
  263
- Starter Motor
  281
  - Disassembling/Assembling the Starter Motor
    281
  - Removing the Pinion
    283
  - Checking the Pinion
    283
  - Checking the Armature
    283
  - Checking the Brush Holder
    284
- Power Tilt (Pt) System
  285
  - Power Tilt (Pt) System (T8Pr/Ft8Dep)
    285
  - Power Tilt (Pt) System (T8Ph)
    286
  - Checking the Pt Switch
    287
  - Checking the Pt Relay
    287

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Yamaha F8Z Owner's Manual

Yamaha F8Z Owner's Manual (104 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 9.02 MB

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