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Z Master 74938
Toro Z Master 74938 Manuals
Manuals and User Guides for Toro Z Master 74938. We have
3
Toro Z Master 74938 manuals available for free PDF download: Service Manual, Operator's Manual
Toro Z Master 74938 Service Manual (188 pages)
Brand:
Toro
| Category:
Lawn Mower
| Size: 6.42 MB
Table of Contents
Table of Contents
4
1 Safety Information
8
General Information
8
Think Safety First
8
2 Specifications
10
Torque Specifications
10
Standard Torque for Dry, Zinc Plated & Steel Fasteners (Inch Series)
11
Standard Torque for Dry, Zinc & Steel Fasteners (Metric Fasteners)
12
Other Torque Specifications
13
Equivalents & Conversions
14
Decimal & Millimeter Equivalents
14
U.S. to Metric Conversions
15
G3 3000/5000/6000 Series Specifications
16
G3 3000/5000/6000 Series Specifications Cont
17
Dimensions
19
Commercial 3000 Series
19
G3/Professional 5000 Series
19
Dimensions
20
G3/Professional 6000 Series
20
Dimensions
21
G3/Professional 6000 Series Cont
21
3 Chassis
22
Caster Fork Assembly Replacement
22
Caster Fork Assembly Removal
22
Caster Bearing Replacement
23
Caster Fork Assembly Installation
25
Front Wheel Bearing Replacement
26
Front Wheel Bearing Removal
26
Front Wheel Bearing Installation
28
Fuel Tank Replacement
30
Fuel Tank Removal
30
Fuel Tank Installation
33
Throttle Control Assembly Replacement (Kohler EFI Engine)
35
Throttle Control Assembly Removal
35
Throttle Control Assembly Installation
37
Park Brake Handle Assembly Replacement (2012 & Later)
39
Park Brake Handle Removal (2012 & Later)
39
Park Brake Handle Installation (2012 & Later)
41
Park Brake Cable Replacement (2011 & Prior)
42
Left Park Brake Cable Removal (2011 & Prior)
42
Left Park Brake Cable Installation (2011 & Prior)
45
Right Park Brake Cable Removal (2011 & Prior)
48
Right Park Brake Cable Installation (2011 & Prior)
50
Adjusting the Parking Brake
53
Park Brake Cable Replacement (2012 & Later)
55
Left Park Brake Cable Removal (2012 & Later)
55
Left Park Brake Cable Installation (2012 & Later)
58
Right Park Brake Cable Removal (2012 & Later)
62
Right Park Brake Cable Installation (2012 & Later)
65
Brake Caliper Replacement
68
Brake Caliper Removal
68
Brake Caliper Installation
70
Motion Control Damper Replacement
72
Motion Control Damper Removal
72
Motion Control Damper Installation
73
Adjusting the Motion Control Damper
73
Adjusting the Motion Control Neutral Lock Pivot
74
Adjusting the Control Handle Position
74
Motion Control Assembly Replacement
75
Motion Control Assembly Removal
75
Motion Control Assembly Installation
79
4 Engine
84
Engine Replacement
84
Engine Removal
84
Engine Installation
90
5 Hydraulic System
96
Hydrostatic Pump Removal
96
G3 UHT Transmission Replacement (2009 through 2011 Models)
96
G3 UHT Transmission Removal (2009 - 2011 Models)
96
G3 UHT Transmission Installation (2009 - 2011 Models)
104
Burnishing the Brake
115
UHT Transmission Replacement (2012 & Later Models)
118
UHT Transmission Removal (2012 & Later Models)
118
UHT Transmission Installation (2012 & Later Models)
123
Wheel Hub Slotted Nut Installation
127
Adjusting the Motion Control Linkage (Neutral Adjustment)
129
Checking the Hydraulic Oil
131
Flow Test Instructions
132
Hydraulic Pump Drive Belt Replacement
135
Using the Drive Wheel Release Valves
136
6 Mower Decks
138
Mower Belt Replacement
138
Mower Belt Removal
138
Mower Belt Installation
139
Mower Deck Replacement
140
Mower Deck Removal
140
Extension Spring Adjustment (2010 - 2012 Models)
143
Mower Spindle Replacement
144
Mower Spindle Removal (2009 Model G3 Series Units)
144
Mower Spindle Installation (2009 Model G3 Series Units)
145
Mower Spindle Disassembly (2009 Model G3 Series Units)
146
Mower Spindle Assembly (2009 Model G3 Series Units)
149
Mower Spindle Replacement (2010 & Later Model G3, 3000/5000/6000 Series Units)
153
Mower Spindle Removal (2010 & Later Model G3, 3000/5000/6000 Series Units)
153
Mower Spindle Installation (2010 & Later Model G3, 3000/5000/6000 Series Units)
154
Mower Decks Cont
154
Mower Spindle Disassembly (2010 & Later Model G3, 3000/5000/6000 Series Units)
155
Mower Spindle Assembly (2010 & Later Model G3, 3000/5000/6000 Series Units)
157
Leveling the Mower Deck
160
Servicing the Cutting Blades
164
Before Inspecting or Servicing the Blades
164
Inspecting the Blades
165
Checking for Bent Blades
165
Removing the Blades
166
Sharpening the Blades
167
Installing the Blades
167
Electric PTO Clutch Replacement
168
Electric PTO Clutch Removal
168
Electric PTO Clutch Installation
169
Using the Clutch Shim
170
Removing the Clutch Shim
170
Safety Check
172
7 Electrical
174
General
174
Relay
174
Purpose
174
Location
174
How It Works
174
Testing
175
PTO Switch
176
Purpose
176
Location
176
How It Works
176
Testing
176
Ignition Switch
178
Purpose
178
Location
178
How It Works
178
Testing
178
Park Brake Switch
179
Purpose
179
Location
179
How It Works
179
Testing
179
Seat Switch
180
Purpose
180
Location
180
How It Works
180
Testing
180
Neutral Safety Switch
181
Purpose
181
Location
181
How It Works
181
Testing
181
TVS Diode
182
Purpose
182
Location
182
How It Works
182
Testing
182
Fuel Sender
183
Purpose
183
Location
183
How It Works
183
Testing
183
Fuel/Hour Meter
184
Purpose
184
Location
184
How It Works
184
Testing
185
Electric PTO Clutch
185
Purpose
185
Location
185
How It Works
185
Coil Resistance Measurement
185
Measuring Clutch Current Draw
186
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Toro Z Master 74938 Operator's Manual (72 pages)
60 in or 72 in TURBO FORCE Side Discharge Mower
Brand:
Toro
| Category:
Lawn Mower
| Size: 5.51 MB
Table of Contents
Introduction
2
Table of Contents
3
Safety
4
Safe Operating Practices
4
Slope Indicator
7
Safety and Instructional Decals
8
Product Overview
13
Controls
13
Specifications
14
Operation
15
Adding Fuel
15
Checking the Engine Oil Level
16
Breaking in a New Machine
16
Using the Rollover Protection System (ROPS)
16
Think Safety First
17
Operating the Parking Brake
18
Operating the Mower Blade Control Switch (PTO)
18
Operating the Throttle
19
Operating the Choke
19
Operating the Ignition Switch
19
Using the Fuel Shut-Off Valve
20
Starting and Stopping the Engine
20
The Safety Interlock System
21
Driving Forward or Backward
22
Stopping the Machine
23
Adjusting the Height of Cut
23
Adjusting the Anti-Scalp Rollers
24
Adjusting the Flow Baffle Cam Locks
25
Positioning the Flow Baffle
25
Positioning the Seat
26
Positioning the Seat (CP Models Only)
26
Unlatching the Seat
27
Using the Drive Wheel Release Valves
28
Using the Side Discharge
28
Transporting Machines
29
Using the Z Stand® (CP Models Only)
29
Loading Machines
31
Operating Tips
31
Maintenance
33
Recommended Maintenance Schedule(S)
33
Lubrication
34
Greasing and Lubrication
34
Where to Grease the Mower
34
Lubricate Caster Wheel Hubs
35
Engine Maintenance
36
Servicing the Air Cleaner
36
Servicing the Engine Oil
37
Servicing the Spark Plug
40
Check Spark Arrester (if Equipped)
42
Fuel System Maintenance
42
Replacing the Fuel Filter
42
Servicing the Fuel Tank
43
Electrical System Maintenance
43
Servicing the Battery
43
Servicing the Fuses
45
Drive System Maintenance
46
Checking the Seat Belt
46
Checking the Rollover Protection System (ROPS) Knobs
46
Adjusting the Tracking
46
Checking the Tire Pressure
47
Checking the Wheel Hub Slotted Nut
47
Adjusting the Caster Pivot Bearing
48
Using the Clutch Shim
48
Cooling System Maintenance
50
Servicing the Engine Oil Cooler
50
Cleaning the Engine Screen
50
Cleaning the Engine Cooling Fins and Shrouds
51
Check and Clean the Hydraulic Unit Shrouds
51
Brake Maintenance
52
Adjusting the Parking Brake
52
Belt Maintenance
53
Inspecting the Belts
53
Replacing the Mower Belt
53
Replacing the Hydraulic Pump Drive Belt
54
Controls System Maintenance
55
Adjusting the Control Handle Position
55
Adjusting the Motion Control Linkage
56
Adjusting the Motion Control Damper
57
Adjusting the Motion Control Neutral Lock Pivot
57
Hydraulic System Maintenance
58
Servicing the Hydraulic System
58
Mower Deck Maintenance
60
Leveling the Mower Deck
60
Servicing the Cutting Blades
62
Removing the Mower Deck
64
Replacing the Grass Deflector
65
Cleaning
66
Cleaning under the Mower
66
Waste Disposal
66
Storage
67
Cleaning and Storage
67
Troubleshooting
68
Schematics
70
Toro Z Master 74938 Operator's Manual (68 pages)
Riding Mower with 60in or 72in TURBO FORCE Side Discharge Mower
Brand:
Toro
| Category:
Lawn Mower
| Size: 5.72 MB
Table of Contents
Figure 1
2
Introduction
2
Table of Contents
3
Safety
4
Safe Operating Practices
4
Slope Indicator
6
Safety and Instructional Decals
7
Product Overview
12
Controls
12
Specifications
13
Operation
14
Adding Fuel
14
Checking the Engine Oil Level
15
Breaking in a New Machine
15
Using the Rollover Protection System (ROPS)
15
Think Safety First
16
Operating the Parking Brake
17
Operating the Mower Blade Control Switch (PTO)
17
Operating the Throttle
18
Operating the Choke
18
Operating the Ignition Switch
18
Using the Fuel Shut-Off Valve
19
Starting and Stopping the Engine
19
The Safety Interlock System
20
Driving Forward or Backward
21
Stopping the Machine
22
Adjusting the Height of Cut
22
Adjusting the Anti-Scalp Rollers
23
Adjusting the Flow Baffle Cam Locks
24
Positioning the Flow Baffle
25
Positioning the Seat
26
Unlatching the Seat
26
Using the Drive Wheel Release Valves
26
Using the Side Discharge
27
Loading Machines
27
Transporting Machines
28
Operating Tips
29
Maintenance
30
Recommended Maintenance Schedule(S)
30
Lubrication
31
Greasing and Lubrication
31
Where to Grease the Mower
31
Lubricate Caster Wheel Hubs
32
Engine Maintenance
33
Servicing the Air Cleaner
33
Servicing the Engine Oil
34
Servicing the Spark Plug
37
Check Spark Arrester (if Equipped)
39
Fuel System Maintenance
39
Replacing the Fuel Filter
39
Servicing the Fuel Tank
40
Electrical System Maintenance
40
Servicing the Battery
40
Servicing the Fuses
42
Drive System Maintenance
43
Checking the Seat Belt
43
Checking the Rollover Protection System (ROPS) Knobs
43
Adjusting the Tracking
43
Checking the Tire Pressure
44
Checking the Wheel Lug Nuts
44
Checking the Wheel Hub Slotted Nut
44
Adjusting the Caster Pivot Bearing
45
Using the Clutch Shim
45
Cooling System Maintenance
47
Servicing the Engine Oil Cooler
47
Cleaning the Engine Screen
47
Cleaning the Engine Cooling Fins and Shrouds
47
Check and Clean the Hydraulic Unit Shrouds
48
Brake Maintenance
49
Adjusting the Parking Brake
49
Belt Maintenance
50
Inspecting the Belts
50
Replacing the Mower Belt
50
Replacing the Hydraulic Pump Drive Belt
51
Controls System Maintenance
52
Adjusting the Control Handle Position
52
Adjusting the Motion Control Linkage
52
Adjusting the Motion Control Damper
53
Adjusting the Motion Control Neutral Lock Pivot
53
Hydraulic System Maintenance
54
Servicing the Hydraulic System
54
Mower Deck Maintenance
56
Leveling the Mower Deck
56
Servicing the Cutting Blades
58
Removing the Mower Deck
60
Replacing the Grass Deflector
61
Cleaning
62
Cleaning under the Mower
62
Waste Disposal
62
Storage
63
Cleaning and Storage
63
Troubleshooting
64
Schematics
66
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