Toro Workman GTX Electric & Lithium Manuals

Toro Workman GTX Electric & Lithium Manuals

Manuals and User Guides for Toro Workman GTX Electric & Lithium. We have 1 Toro Workman GTX Electric & Lithium manual available for free PDF download: Service Manual

Toro Workman GTX Electric & Lithium Service Manual

Toro Workman GTX Electric & Lithium Service Manual (218 pages)

Brand: Toro | Category: Automobile | Size: 23.6 MB

Table of Contents

This Page Is Intentionally Blank.

7
- Table of Contents
  7
- Chapter 1 -- Safety
  
  10
  - Safety Instructions
    10
    
    Before Operating
    10
    
    Supervisor's Responsibilities
    10
    
    Maintenance and Service
    11
    
    While Operating
    11
  - Jacking and Other Instructions
    12
    
    Jacking Vehicle
    12
    
    Towing Vehicle
    12
    
    Transporting Vehicle
    12
  - Safety and Instruction Decals
    13
Product Records and Maintenance

15
- Chapter 2 -- Product Records and Maintenance Chapter 5 -- Chassis
  
  15
A Electrical System

21
- Chapter 3 A -- Electrical System
  
  22
  - General Information
    22
    
    Electrical Drawings
    22
    
    Operator's Manual
    22
    
    Rear Frame Panel Cover
    22
    
    Opening Battery Circuit
    23
  - Vehicle Operation
    24
  - Special Tools
    25
  - Troubleshooting
    28
    
    General Run Problems
    28
    
    Battery Charger Operation
    30
    
    Battery Charger Problems
    31
  - Component Testing
    32
    
    Key Switch
    32
    
    Fuses
    33
    
    Battery Discharge Indicator
    34
    
    Light Switch
    35
    
    Direction Selector Switch
    36
    
    Status Indicator Light
    37
    
    Supervision Speed Limit Switch
    38
    
    Parking Brake Switch
    39
    
    USB Charge Port
    40
    
    Main Contactor (48 VDC)
    41
    
    Accelerator Pedal
    42
    
    Traction Motor
    43
    
    On--Board Battery Charger
    44
    
    Controller
    46
    
    Diode Assembly
    50
    
    Reverse Audio Alarm (if Equipped)
    51
  - Service and Repairs
    52
    
    Battery Service
    52
    
    Battery Specifications
    52
    
    Battery Installation
    53
    
    Battery Removal
    53
    
    Battery Inspection and Maintenance
    54
    
    Battery Testing
    55
    
    Battery Charging
    56
    
    Battery Storage
    56
    
    Traction Motor
    58
    
    Traction Motor Service
    62
    
    8. On- -Board Battery Charger
    66
    
    Controller
    66
B Electrical System - - Lithium

71
- General Information
  72
  - Operator's Manual
    72
    
    Electrical Drawings
    72
    
    Rear Frame Panel Cover
    72
    
    Opening Battery Circuit
    73
- Vehicle Operation
  75
  - Electrical System Operation
    75
    
    Display
    76
    
    CAN bis Communications
    78
    
    SC1: Lithium--Ion Battery Controller
    79
    
    SC2: Traction Controller
    80
- Special Tools
  81
- Troubleshooting
  83
  - Operator Advisories
    83
    
    Machine Faults
    84
    
    General Run Problems
    90
    
    Battery Charger Error Codes
    92
    
    Battery Charger Problems
    92
    
    Battery Charger Fault Codes
    93
- Component Testing
  94
  - Fuses
    94
    
    CAN Bus
    96
    
    T: Display
    97
    
    SC1: Lithium--Ion Battery Controller
    98
    
    SC2: Traction Controller
    99
    
    Key Switch
    104
    
    Light Switch
    105
    
    Direction Selector Switch
    106
    
    Supervision Speed Limit Switch
    107
    
    Parking Brake Switch
    108
    
    USB Charge Port
    109
    
    Main Contactor (48 VDC)
    110
    
    Accelerator Pedal
    111
    
    Traction Motor
    112
    
    On--Board Battery Charger
    113
    
    Diode Assembly
    114
    
    CAN Bus Terminator Resistor
    115
    
    Reverse Audio Alarm (if Equipped)
    116
- Service and Repairs
  118
  - Battery Service
    118
    
    Battery Installation
    119
    
    Battery Removal
    119
    
    Caring for the Lithium--Ion Batteries
    120
    
    Battery Charging
    121
    
    Battery Storage
    121
  - Traction Motor
    122
  - Traction Motor Service
    126
  - SC2: Traction Controller
    130
  - SC1: Lithium--Ion Battery Controller (BMS)
    132
Transaxle

137
- Chapter 4 -- Transaxle
  
  138
  - General Information
    138
    
    Operator's Manual
    138
  - Specifications
    139
  - Service and Repairs
    140
    
    Transaxle Assembly
    140
    
    Transaxle Assembly Service
    144
Chassis

149
- General Information
  150
  - Operator's Manual
    150
  - Thread Forming Fasteners
    150
- Specifications
  151
- Special Tools
  152
- Troubleshooting
  154
  - Suspension and Steering
    154
  - Brakes
    155
- Adjustments
  157
  - Adjust Parking Brake
    157
  - Adjust Front Wheel Toe--In
    158
- Service and Repairs
  159
  - Check Tire Pressure
    159
  - Inspect Tires and Wheels
    159
  - Front Wheels and Hubs
    160
  - Rear Wheels and Hubs
    162
  - Front Brake Calipers
    164
- Chapter 5
  
  166
  - Front Brake Caliper Service
    166
  - Rear Brake Calipers
    168
  - Rear Brake Caliper Service
    170
  - Parking Brake Cables and Lever Assembly
    172
  - Brake Master Cylinder
    174
  - Brake Master Cylinder Service
    176
  - Bleed Brake System
    177
  - Steering Assembly
    178
  - Steering Rack Assembly Service
    180
  - Front Suspension
    182
  - Rear Suspension
    184
  - Swing Arm Mount Assembly
    186
  - Seat Base
    188
  - Dash
    190
  - Front Fenders, Hood and Bumper
    192
  - Cargo Bed
    194
- Chapter 6 -- Electrical Drawings
  
  197
  - Electrical Schematic
    197

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