User Manuals: Toro Reelmaster 216-D Riding Lawn Mower

Manuals and User Guides for Toro Reelmaster 216-D Riding Lawn Mower. We have 1 Toro Reelmaster 216-D Riding Lawn Mower manual available for free PDF download: Service Manual

Toro Reelmaster 216-D Service Manual

Toro Reelmaster 216-D Service Manual (144 pages)

Brand: Toro | Category: Lawn Mower | Size: 2.27 MB

Table of Contents

Table of Contents

3
- Chapter 1 - Safety
  
  5
  - Safety Instructions
    5
- Chapter 2 - Product Records and Manuals
  
  9
- Chapter 6 - Electrical System
  
  9
  - Product Records
    9
  - Equivalents and Conversions
    10
  - Torque Specifications
    11
- Chapter 3 - Kohler Gas Engine
  
  21
  - Adjustments
    21
- Chapter 7 - Wheels, Brakes and Steering
  
  21
  - Kohler Magnum Engine Service Manual
    21
- Chapter 4 - Perkins Diesel Engine
  
  23
  - Specifications
    21
- Chapter 8 - Cutting Unit Drive System
  
  23
  - Specifications
    23
  - General Information
    24
  - Adjustments
    25
Chapter 5 Hydraulic System

27
- Specifications
  28
- General Information
  29
  - Reelmaster 216
    47
    
    Reelmaster 216 3WD
    47
    
    Reelmaster 216-D
    47
    
    Reelmaster 216-D 3WD
    47
  - Testing
    47
    
    Test Hook-Up No. 3: Charge Pressure and Implement Relief Pressure
    47
    
    Test Hook-Up No. 4: Traction Pressure
    48
    
    Test Hook-Up No. 5: Traction Pressure
    49
    
    (Reelmaster 216-D Only)
    49
  - (Reelmaster 216)
    49
  - Repairs
    55
  - Removing Hydraulic System Components
    55
  - Charge Pump
    56
  - Pump Check Valves
    57
  - Pump Relief Valves
    58
  - Pump Disassembly
    59
  - Assembly of Pump
    62
  - Wheel Motor
    66
  - Lift Control Valve
    68
  - 3WD Selector Valve
    71
Chapter 6 Electrical System

73
- Reelmaster 216 (S/N 99999 & Below)
  74
- Wiring Schematics
  74
- Reelmaster 216 (S/N 10001 - 19999)
  75
- Reelmaster 216 (S/N 20001 & Up)
  76
- Reelmaster 216-D
  77
- Special Tools
  78
- Starting Problems
  86
- TROUBLESHOOTING (Reelmaster 216)
  86
- TROUBLESHOOTING (Reelmaster 216-D)
  87
  - Starting Problems
    87
  - General Run and Transport Problems
    89
  - Cutting Operation Problems
    90
  - Verify Interlock Operation
    91
  - Testing
    92
  - Ignition Key Switch
    92
  - Seat Switch
    93
  - Traction (Neutral) Switch
    94
  - Cutting Unit Interlock Switch
    94
  - Cutting Unit Clutch (Reel Drive) Switch
    95
- Start and High Temp. Relays (Reelmaster 216-D Only)
  96
- Battery
  97
  - Injection Pump (ETR) Solenoid (Reelmaster 216-D Only)
    98
  - High Temperature Shut-Down Switch
    100
  - (Reelmaster 216-D Only)
    100
  - Temperature Gauge Sender
    100
  - Engine Oil Pressure Switch
    101
  - Starter Solenoid
    102
  - Cutting Unit Clutch
    102
  - Interlock Module
    102
  - Repairs
    103
  - Battery Service
    103
  - Fuses
    104
  - Traction (Neutral) Switch Replacement
    105
  - Cutting Unit Interlock Switch Replacement
    106
- Glow Plugs (Reelmaster 216-D Only)
  97
Chapter 7 Wheels, Brakes & Steering

107
- Specifications
  108
- (Reelmaster 216 - S/N 19999 & Below)
  109
- Adjustments
  109
- (Reelmaster 216 S/N 20001 & Up, Reelmaster 216-D)
  110
- Steering Column Adjustment
  110
- Steering Stop Adjustment
  111
- (Reelmaster 216 - S/N 19999 & Below)
  112
- Brake Service
  112
- Repairs
  112
- (Reelmaster 216 - S/N 20001 & Up, Reelmaster 216-D)
  113
- Brake Service
  113
Chapter 8 Cutting Unit Drive System

115
- Adjustments
  116
- Repairs
  118
- Jackshaft and Bearing Service
  119
- Jackshaft, Bearing and Clutch Service (Reelmaster 216)
  120
- Clutch Service (Reelmaster 216-D)
  123
Chapter 9 Cutting Units

125
- Specifications
  126
- Special Tools
  127
- Troubleshooting
  128
- (Floating Cutting Units)
  132
- Height of Cut Adjustment and Leveling Rear Roller
  132
- (Fixed Cutting Units)
  133
- Height of Cut Adjustment and Leveling Rear Roller
  133
- Parallel Bedknife to Reel
  134
- (Floating Cutting Units)
  135
- Counterbalance Spring Adjustment
  135
- Pulley Cleaner Adjustment
  135
- Verifying Height of Cut Adjustment and Leveling Front Roller
  135
- (Floating Cutting Units)
  136
- Front Roller Installation
  136
- Service and Repairs
  136
- (Fixed Cutting Units)
  137
- (Floating Cutting Units)
  137
- Installing Cutting Units
  137
- (Fixed Cutting Units)
  138
- (Floating Cutting Units)
  138
- Drive Belt and Belt Tensioner Installation
  138
- Counterbalance Spring Installation
  139
- Cutting Unit Overhaul
  140

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