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03174
User Manuals: Toro 03174 Reelmaster Traction Unit
Manuals and User Guides for Toro 03174 Reelmaster Traction Unit. We have
2
Toro 03174 Reelmaster Traction Unit manuals available for free PDF download: Service Manual, Operator's Manual
Toro 03174 Service Manual (385 pages)
Brand:
Toro
| Category:
Lawn Mower
| Size: 40.83 MB
Table of Contents
Table of Contents
8
Preface
9
Chapter 1 :Safety
12
Safety Instructions
12
Supervisor's Responsibilities
12
Before Operating the Machine
13
While Operating the Machine
14
Maintenance and Service
16
Jacking Instructions
17
Safety and Instructional Decals
19
Table of Contents
21
Chapter 2 :Specificationsandmaintenance
22
Specifications
22
Overall Dimensions
22
Engine
22
Hydraulic System
23
Wheels and Brakes
23
DPA Cutting Units
24
Torque Specifications
25
Calculating the Torque Values When Using a Drive-Adapter Wrench
26
Identifying the Fastener
27
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series)
28
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Metric Fasteners)
29
Other Torque Specifications
30
Conversion Factors
30
Shop Supplies
31
Special Tools
33
Table of Contents
45
Chapter 3 :Troubleshooting
46
GEARS - the Systematic Approach to Defining, Diagnosing and Solving Problems
46
Gather Information
46
Evaluate Potential Causes
46
Assess Performance
46
Repair
46
Solution Confirmation
46
General Hydraulic System Problems
47
Traction Circuit Problems
48
Mow Circuit Problems
48
Steering Circuit Problems
49
Lift Circuit Problems
49
Electrical System Problems
50
Starting Problems
50
General Run and Transport Problems
51
Cutting Unit Operating Problems
52
Factors that Can Affect Cutting Performance
53
Factors Affecting Grooming
55
Grooming Reel Mechanical Problems
56
Chapter 4: Engine
57
General Information
58
Operator's Manual
58
Kubota Workshop Manual
58
Service and Repairs
59
Air Cleaner Assembly
59
Exhaust System
62
Fuel System
64
Radiator and Oil Cooler Assembly
67
Engine
70
Table of Contents
77
Chapter 5 :Hydraulicsystem
79
General Information
79
Operator's Manual
79
Relieving Hydraulic System Pressure
79
Traction Circuit (Closed Loop) Component Failure
79
Hydraulic Hoses
81
Installing Hydraulic Hoses and Tubes (O-Ring Face Seal Fittings)
82
Installing the Hydraulic Fittings (SAE Straight Thread O-Ring Fittings)
84
Hydraulic Schematic
87
Hydraulic Flow Diagrams
90
Traction Circuits
91
Reel Circuit
93
Lift Circuit (Up)
95
Lift Circuit (Down)
97
Sidewinder Circuit
99
Steering Circuit
101
Testing
103
Before Performing Hydraulic Tests
103
Precautions for Hydraulic Testing
103
Traction Circuit Testing − Charge Pressure Test
105
Traction Unit Testing − Wheel Motor Efficiency Tests
108
Traction Circuit Testing − Piston Pump/Hydrostat (P3) Flow and Relief Pressure Test
113
Reel Circuit Testing − Pressure Test
116
Reel Circuit Testing − Reel Motor Efficiency/Case Drain Test
119
Reel Motor Cross−Over Relief Pressures Test (Using Pressure Gauge)
122
Reel Circuit Testing − Manifold Relief Valve (SV) Pressure Test
125
Reel Circuit Testing − Gear Pump (P1) Flow Test
128
Steering/Lift/Sidewinder Circuit Testing − Gear Pump (P2) Flow Test
131
Steering/Lift/Sidewinder Circuit Testing − Relief Valve Pressure Test
134
Steering/Lift/Sidewinder Circuit Testing − Steering Control Valve and Steering Cylinder Test
136
Service and Repairs
138
General Precautions for Removing and Installing Hydraulic System Components
138
Check Hydraulic Lines and Hoses
139
Priming Hydraulic Pumps
140
Flush Hydraulic System
141
Filtering Closed−Loop Traction Circuit
143
Charge Hydraulic System
145
Hydraulic Tank and Hydraulic Fluid Filter
147
Radiator and Oil Cooler Assembly
149
Hydraulic Pump Assembly
150
Piston Pump/Hydrostat
155
Piston Pump/Hydrostat Service
160
Gear Pump
164
Servicing the Gear Pump
167
Front Wheel Motors
172
Rear Wheel Motor
174
Servicing the Wheel Motor
177
Reel Motors
179
Servicing the Reel Motor
182
Hydraulic Manifold Assembly
187
Servicing the Hydraulic Manifold
189
Control Valve (Models 03170 and 03174)
195
Servicing the Control Valve (Models 03170 and 03174)
197
Control Valve (Model 03171)
201
Servicing the Control Valve (Model 03171)
203
Sidewinder (Model 03171)
207
Steering Control Valve
209
Servicing the Steering Control Valve
211
Steering Cylinder
212
Servicing the Steering Cylinder
214
Front Lift Cylinder
217
Rear Lift Cylinder
219
Servicing the Lift Cylinder
222
Chapter 6: Electrical System
225
General Information
226
Operator's Manual
226
Electrical Drawings
226
Standard Control Module (SCM)
226
Diesel Engine − Electrical Components
226
Electrical System Quick Checks
227
Adjustments
229
Neutral Switch
229
Mow/Transport Switch
231
Component Testing
233
Fusible Link Harness
234
Fuses
235
Key Switch
236
Indicator Lights
238
Hour Meter
240
PTO Switch
242
Seat Switch
244
Parking Brake Switch
246
Neutral Switch
248
Mow/Transport Switch
250
Backlap Switch
251
High Temperature Warning Switch
253
High Temperature Shutdown Switch
255
Oil Pressure Switch
257
Glow Relay
259
Diode Assembly
261
Fuel Stop Solenoid
262
Reel Drive Solenoid
264
Glow Controller
265
Fuel Pump
267
Standard Control Module (SCM)
269
Service and Repairs
271
Battery Storage
271
Battery Care
271
Servicing the Battery
273
Table of Contents
279
Chapter 7 :Wheels,Brakesandchassis
280
General Information
280
Adjustments
281
Adjusting the Brake
281
Service and Repairs
283
Standard Seat
283
Deluxe Seat
285
Front Wheel and Brake
287
Rear Fork and Wheel with Hydraulic Motor
291
Rear Fork and Wheel Without Hydraulic Motor
293
Brake Linkages
296
Steering Column
298
Front Lift Arms
301
Rear Lift Arm
303
Traction Pedal
306
Chapter 8: Dpa Cutting Units
309
General Information
310
Cutting Unit Operator's Manual
310
Adjustments
311
Cutting Unit Characteristics
311
Leveling Rear Roller
312
Service and Repairs
314
Hydraulic Reel Motor
314
Backlapping
316
Bedbar Assembly
318
Bedknife Replacement and Grinding
321
Servicing the Bedbar Adjuster
325
Reel Assembly
327
Chapter 9: Universal Groomer (Optional)
329
Reel Assembly Service
334
Preparing the Reel for Grinding
337
Front Roller
339
Shop Roller Assembly (Model 03192)
341
Rear Roller
342
Servicing the Roller
344
Rear Roller Brush - Optional
348
General Information
356
Installation Instructions
356
Service and Repairs
357
Gear Box Assembly
359
Idler Assembly
367
Groomer Reel
369
Groomer Reel Service
371
Grooming Brush (Optional) Service
373
Height Adjuster Assembly
374
Electrical Drawing Designations
378
Hydraulic Schematic-3100-D (Model 03170
379
Hydraulic Schematic-3100-D (Model 03171
380
Hydraulic Schematic-3105-D (Model 03174
381
Electrical Schematic
382
Wire Harness Drawing
383
Wire Harness Drawing
384
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Toro 03174 Operator's Manual (68 pages)
Traction Unit
Brand:
Toro
| Category:
Lawn Mower
| Size: 5.28 MB
Table of Contents
Table of Contents
3
Safety
4
General Safety
4
Safety and Instructional Decals
5
Setup
11
Installing the Wheels
12
Installing the Steering Wheel
12
Charging and Connecting the Battery
13
Installing the Roll Bar
14
Installing the Front Lift Arms
15
Installing the Carrier Frames to the Cutting Units
17
Installing the Cutting Units
19
Installing the Cutting Unit Drive Motors
20
Adjusting the Lift Arms
20
Adjusting Tire Air Pressure
23
Installing the Hood Latch
23
Installing the Exhaust Guard
24
Applying the CE Decals
25
Installing the Tipper Roller Kit
25
(Optional)
25
Product Overview
26
Controls
26
Control Console
27
Mower Manifold
28
Specifications
29
Attachments/Accessories
29
Before Operation
29
Before Operation Safety
29
Fuel Specification
30
Filling the Fuel Tank
30
Performing Daily Maintenance
30
Checking the Interlock System
31
During Operation
32
During Operation Safety
32
Starting the Engine
33
Shutting off the Engine
33
Cutting Grass with the Machine
33
Driving the Machine in Transport Mode
34
Clip Rate (Reel Speed)
35
Adjusting Reel Speed
36
Bleeding the Fuel System
36
Operating Tips
36
After Operation
37
After Operation Safety
37
After Mowing
37
Towing the Machine
37
Identifying the Tie-Down Points
38
Hauling the Machine
38
Maintenance
39
Maintenance Safety
39
Recommended Maintenance Schedule(S)
39
Daily Maintenance Checklist
41
Pre-Maintenance Procedures
42
Preparing for Maintenance
42
Lifting the Front of the Machine
42
Lifting the Back of the Machine
42
Lifting the Back of the Machine
43
Removing the Battery Cover
43
Opening the Hood
43
Lubrication
44
Greasing the Bearings and Bushings
44
Checking the Sealed Bearings
45
Engine Maintenance
46
Engine Safety
46
Engine Oil Specification
46
Checking the Engine-Oil Level
46
Changing the Engine Oil and the Filter
46
Servicing the Air Cleaner
47
Fuel System Maintenance
48
Servicing the Fuel Tank
48
Inspecting the Fuel Lines and Fittings
48
Draining the Water Separator
48
Changing the Fuel Filter Canister
49
Bleeding Air from the Injectors
49
Electrical System Maintenance
50
Electrical System Safety
50
Servicing the Battery
50
Servicing the Fuses
50
Drive System Maintenance
51
Checking the Tire Pressure
51
Torquing the Wheel Nuts
51
Adjusting the Traction Drive for Neutral
51
Cooling System Maintenance
53
Cooling System Safety
53
Coolant Specification
53
Checking the Coolant Level
53
Cleaning the Engine Cooling System
54
Brake Maintenance
54
Adjusting the Parking Brake
54
Belt Maintenance
55
Servicing the Engine Belts
55
Controls System Maintenance
56
Adjusting Mow Ground Speed
56
Adjusting the Throttle
56
Hydraulic System Maintenance
57
Hydraulic System Safety
57
Checking the Hydraulic Lines and Hoses
57
Hydraulic Fluid Specifications
57
Checking the Hydraulic Fluid
57
Hydraulic Fluid Capacity
58
Changing the Hydraulic Fluid
58
Changing the Hydraulic Filter
59
Cutting Unit System Maintenance
60
Blade Safety
60
Checking the Reel-To-Bedknife Contact
60
Backlapping the Cutting Units
60
Cleaning
62
Washing the Machine
62
Storage
62
Storage Safety
62
Preparing the Traction Unit
62
Preparing the Engine
63
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