Sign In
Upload
Manuals
Brands
Siemens Manuals
Engine
SIMOTICS FD 1LL1
Siemens SIMOTICS FD 1LL1 Manuals
Manuals and User Guides for Siemens SIMOTICS FD 1LL1. We have
3
Siemens SIMOTICS FD 1LL1 manuals available for free PDF download: Operating Instructions & Installation Instructions, Operating Instructions Manual
Siemens SIMOTICS FD 1LL1 Operating Instructions & Installation Instructions (188 pages)
Low-voltage motor
Brand:
Siemens
| Category:
Engine
| Size: 8.29 MB
Table of Contents
Assembly
4
Table of Contents
5
1 Introduction
13
About These Instructions
13
Compiling Personal Documents
13
Disposal
13
2 Safety Information
15
Information for the Nominated Person in Control of the Electrical Installation
15
The Five Safety Rules
16
Qualified Personnel
16
Safe Handling
16
For Use in Hazardous Zone 2 or Zone 22
18
Electrostatic Sensitive Devices
19
Processes that Generate High Levels of Electrostatic Charge
20
Interference Immunity
21
Influence on the Line Power Supply through a Strongly Irregular Torque
21
Interference Voltages When Operating the Converter
21
Electromagnetic Fields When Operating Electrical Power Engineering Installations
21
3 Description
23
Table 3-1 Machine Design
23
Comparison of IEC and GOST Standards
24
Table 3-2 Machine Design with Type of Protection Ex Na or Ex Ec
24
Table 3-3 Data on the Rating Plate
27
Figure 3-1 Schematic of the Rating Plate
27
Table 3-4 Rolling-Contact Bearing Variants
30
4 Preparations for Use
33
Safety-Related Aspects to Consider When Configuring the Plant
33
Observing the Operating Mode
33
Ensuring Cooling
33
Configuration of the Cooling Circuit and Coolant Supply
33
Material Selection for the Cooling Circuit
33
Pressures and Differential Pressures in the Cooling Circuit
34
Components and Materials of the Cooling Circuit
35
Potential Equalization on the Cooling Circuit Components
35
Table 4-1 Materials and Components of a Cooling Circuit
35
Power Loss
36
Coolant Specification
36
General Coolant Requirements
36
Table 4-2 Substances that Can Destroy the Cooling System
37
Coolant Specification (M85 "Stainless Steel Version" Option)
38
Inhibitors, Anti-Freeze, Biocides
39
Table 4-3 Overview and Application of Coolant Additives
39
Cooling Capacity Derating
40
Thermal Motor Protection
41
Thermal Motor Protection Using PTC Thermistors (Option)
41
Interlock Circuit for the Automatic Regreasing System (Option)
41
Interlock Circuit for Anti-Condensation Heating
41
Support Base for IM B5 Construction Type
42
Noise Emissions
42
Rotational Speed Limit Values
42
Complying with Speed-Torque Curve
43
Voltage and Frequency Fluctuations During Line Operation
43
Phase Synchronization During Supply System Switching
43
System-Inherent Frequencies
44
Torsional Load of the Drive Train
44
Transport and Storage
44
Checking the Delivery
45
Lifting and Transportation
45
Securing the Rotor
46
Figure 4-1 Axial Fastening of the Rotor
47
Transporting the Machine Set
48
Storage
48
Protecting the Cooling Water Circuit During Storage
51
Protection against Corrosion
51
Converter Operation
52
Converter Operation of Explosion-Proof Machines
52
Supply Line Configuration
52
Converter Input Voltage
53
Reducing Bearing Currents
53
Insulated Bearings When Operating the Converter
55
Figure 4-2 Schematic Representation of a Single Drive
55
Figure 4-3 Schematic Representation of a Tandem Drive
56
Converter Operation on a Grounded Network
57
5 Assembly
59
Preparations for Installation
60
Requirements for Installation
60
Insulation Resistance and Polarization Index
60
Testing the Insulation Resistance and Polarization Index
61
Table 5-1 Stator Winding Insulation Resistance at 40° C
62
Prepare the Mating Faces (IM B3)
63
Prepare the Mating Face for a Flange Connection
64
Prepare the Mating Face for Wall Mounting
64
Lift the Machine to Where It will be Installed, and Position It
64
Preconditions for Correct Alignment and Secure Attachment
64
Checking the Load Handling Attachments
65
Removing the Rotor Shipping Brace
65
Removing the Rotor Shipping Brace from Machines in Vertical Type
65
Removing Anti-Corrosion Protection
66
Mounting the Output Elements
66
Figure 5-1 Balancing Type on the Drive-End Side
66
Lifting and Transportation
68
Putting the Machine down
69
Draining Condensation
70
Figure 5-2 Condensation Water Drain for Vertical Mounting
70
Roughly Aligning the Machine
71
Figure 5-3 Condensation Water Drain for Horizontal Mounting
71
Installing the Machine
72
Safety Instructions for Installation
72
Preconditions for Smooth, Vibration-Free Operation
72
Aligning the Machine to the Driven Machine and Mounting (IM B3 / IM B35)
73
Figure 5-4 Schematic Diagram: Aligning the Machine to the Driven Machine
73
Aligning the Machine to the Driven Machine and Attaching It to It (IM B5)
74
Table 5-2 Permissible Deviations for Aligning the Machine with Flexible Coupling
74
Aligning the Machine to the Driven Machine and Attaching It to It (IM V1, IM V10)
75
Axial and Radial Forces
76
Connecting the Cooling Water Supply
77
Figure 5-5 Standard Coolant Connections and Coolant Drain Hole
77
6 Electrical Connection
79
Safety Instructions Relating to the Electrical Connection
79
Basic Rules
80
Terminal Box
80
Figure 6-1 Water Drip Loop
80
Terminal Box 1XB1621
81
Figure 6-2 Terminal Box 1XB1621
81
Terminal Box 1XB1631
82
Figure 6-3 Terminal Box 1XB1631
82
Terminal Box 1XB7730
83
Terminal Box 1XB7731
83
Figure 6-4 Terminal Box 1XB7730
83
Figure 6-5 Terminal Box 1XB7731
83
Terminal Box 1XB7740
84
Figure 6-6 Terminal Box 1XB7740
84
Terminal Box 1XB7750
85
Rotating the Terminal Box
85
Figure 6-7 Terminal Box 1XB7750
85
Mounting/Removing the Terminal Box
88
Preparation
89
Terminal Designation
89
Selecting Cables
89
Connecting the Grounding Conductor
89
Table 6-1 Terminal Designations Using the 1U1-1 as an Example
89
Table 6-2 Determining the Cross-Section of the Grounding Conductor
89
Connect Metal Shield in the Terminal Box
90
Connection Without Terminal Box
91
Connecting the Machine for a Specific Direction of Rotation
91
Inserting and Routing the Cables
92
Bringing Cables into the Terminal Box 1XB
92
Table 6-3 Connection Technology (with Cable Lug / Connection Without Cable Lug)
92
Figure 6-8 Strain Relief Device and Sealing Insert
92
Bringing Cables into the Terminal Box 1XB
93
Table 6-4 Cable Entry Plate Versions
93
Certified Cable Entries, Thread Adapters and Sealing Plugs
94
Laying Cables
94
Connecting Cables with Cable Lugs
95
Figure 6-9 Connection with Cable Lug and Fixing Screw (Schematic Diagram)
95
Connecting Cables Without Cable Lugs
96
Figure 6-10 Connection Using Terminal Clamps (Schematic Diagram)
97
Use of Aluminum Conductors
98
Using Single-Stranded Cables
99
Internal Equipotential Bonding
99
Stepless Mating Face for the Seal in the Terminal Box Cover
99
Minimum Air Clearances
100
Finishing Connection Work
100
Table 6-5 Minimum Air Clearance Dependent on Rms Value of the Alternating Voltage U
100
Connecting the Auxiliary Circuits
101
Selecting Cables
101
Bringing Cables into the Auxiliary Terminal Box and Routing Them
101
Intrinsically Safe Circuits for Sensors or Probes
102
Connect Metal Shield in the Terminal Box
102
Connecting Temperature Monitoring for the Stator Winding
102
Terminating the Connection Work (Auxiliary Circuit)
103
7 Start-Up
105
Checks to be Carried out Prior to Commissioning
105
Converter Operation
106
Measuring the Insulation Resistance before Commissioning
107
Greasing the Roller Bearings Prior to Commissioning
108
Setting the Automatic Regreasing System
109
Setpoint Values for Monitoring the Bearing Temperature
109
Table 7-1 Set Values for Monitoring the Bearing Temperatures before Commissioning
109
Table 7-2 Set Values for Monitoring the Bearing Temperatures
109
Set Values for Monitoring the Winding Temperature
110
Test Run
110
Table 7-3 Set Value for Commissioning
110
Table 7-4 Set Values During Normal Operation
110
Switching off
112
Setting the Motor Parameters at the Converter
112
Selecting the Motor Type and Motor Data in the STARTER Program
113
Figure 7-1 Selecting a Motor Type
114
Figure 7-2 Entering the Motor Data
115
Commissioning at the SINAMICS S/G Converter Using the AOP30
116
Commissioning at the SINAMICS G120P Inverter Using the IOP
119
8 Operation
121
Safety Guidelines in Operation
121
Operation in Hazardous Areas of Zone 2
122
Switching on the Machine
123
Switching off the Anti-Condensation Heating
124
Regreasing Roller Bearings
124
Stoppages
124
Avoidance of Frost and Corrosion Damage in the Cooling System
125
Avoidance of Condensation or Formation of Condensation Within the Machine
125
Avoidance of Damage to Roller Bearings During Stoppages
126
Measurement of the Insulation Resistance after an Extended Stoppage
126
Decommissioning the Machine
127
Switching off the Water-Cooling System
127
Draining the Coolant
127
Re-Commissioning the Machine
128
Switching on Again after an Emergency Switching-Off
128
Faults
128
Inspections in the Event of Faults
128
Electrical Faults
129
Mechanical Faults
129
Table 8-1 Electrical Faults
129
Table 8-2 Mechanical Faults
129
Water Cooling Faults
131
Table 8-3 Cooling System Faults
131
Roller Bearing Faults
132
Table 8-4 Roller Bearing Faults
132
9 Maintenance
133
Inspection and Maintenance
134
Safety Instructions for Inspection and Maintenance
134
Measuring the Insulation Resistance During the Course of Maintenance Work
135
Inspections in the Event of Faults
136
First Service after Installation or Repair
136
Table 9-1 Checks after Assembly or Repair
136
General Inspection
137
Servicing and Maintaining the Anti-Condensation Heating
137
Table 9-2 Checks that Have to be Performed During the General Inspection
137
Assessing the Roller Bearings
138
Roller Bearings with Automatic Regreasing System
138
Regreasing Intervals and Types of Grease for Operating Roller Bearings
138
Table 9-3 Criteria for Selecting Roller Bearing Greases
139
Sealing the Rolling-Contact Bearings ("Increased Degree of Protection" Option)
142
Cleaning the Cooling Water Ducts
143
Touch up any Damaged Paintwork
143
Repainting
143
Maintaining Terminal Boxes
144
Corrective Maintenance
145
Prepare Servicing Work
145
Screws with Precote Coating
147
Roller-Contact Bearings
147
Removing Roller Bearing
147
Remove V Ring
148
Removing the Labyrinth Sealing Ring
148
Installing Roller Bearings
149
Install the V Ring
150
Installing the V Ring ("Increased Degree of Protection" Option)
151
Installing the Labyrinth Sealing Ring
152
Seal the Motor
153
10 Spare Parts
155
Ordering Data
155
Ordering Spare Parts Via the Internet
155
Roller Bearings
156
Anti-Condensation Heating
156
Housing, Stators and Rotors
157
Roller Bearing Cartridge at the Drive and Non-Drive End
159
Roller Bearing Cartridge at the Drive and Non-Drive End
160
Terminal Box 1XB1621
161
Terminal Box 1XB1631
163
Table 10-6 Additional Spare Parts for Terminal Box 1XB1631 with Split Cable Entry
164
Terminal Box 1XB7730
165
Terminal Box 1XB7731
166
Terminal Box 1XB7740
167
Terminal Box 1XB7750
168
Auxiliary Terminal Box 1XB9014
169
Auxiliary Terminal Box 1XB9015
170
1XB9016 Auxiliary Terminal Box
171
Auxiliary Terminal Box 1XB302
172
11 Disposal
173
Rohs - Restricting the Use of Certain Hazardous Substances
173
Preparing for Disassembly
173
Dismantling the Machine
174
Disposal of Components
174
Service and Support
177
Technical Data and Drawings
179
Tightening Torques for Screw and Bolt Connections
179
Quality Documents
181
Index
183
Advertisement
Siemens SIMOTICS FD 1LL1 Operating Instructions Manual (168 pages)
Low-voltage motor
Brand:
Siemens
| Category:
Engine
| Size: 4.81 MB
Table of Contents
Table of Contents
5
Introduction
13
About These Instructions
13
Compiling Personal Documents
13
Safety Information
15
Information for the Nominated Person in Control of the Electrical Installation
15
The 5 Safety Rules
15
Qualified Personnel
16
Safe Handling
16
Electrostatic Sensitive Devices
18
Interference Immunity
18
Interference Voltages When Operating the Converter
19
Electromagnetic Fields When Operating Electrical Power Engineering Installations
19
Description
21
Table 3-1 Machine Design
21
Table 3-2 Data on the Rating Plate
23
Figure 3-1 Schematic of the Rating Plate
23
Table 3-3 Rolling-Contact Bearing Variants
27
Preparations for Use
29
Safety-Related Aspects to Consider When Configuring the Plant
29
Observing the Operating Mode
29
Ensuring Cooling
29
Space Required for Ventilation
30
Space Required for Ventilation (Option, Air Filter)
30
Table 4-1 Space Required to Ventilate the Machine
30
Table 4-2 Space Required for Removing/Installing the Air Filter
30
Thermal Motor Protection
31
Thermal Motor Protection Using PTC Thermistors (Option)
31
Interlock Circuit for the Automatic Regreasing System (Option)
31
Interlock Circuit for Anti-Condensation Heating
31
IM B5 Type of Construction with Support Foot
32
Noise Emissions
32
Rotational Speed Limit Values
33
Voltage and Frequency Fluctuations During Line Operation
33
Phase Synchronization During Supply System Switching
33
System-Inherent Frequencies
33
Torsional Load of the Drive Train
34
Transport
34
Safety Instructions for Transport
34
Checking the Delivery
36
Securing the Rotor
37
Figure 4-1 Axial Fastening of the Rotor
38
Lifting and Transporting the Machine
39
Storage
39
Storing the Machine
39
Storing the Filter Mats (Option, Air Filter)
42
Protection against Corrosion
42
Converter Operation
43
Supply Line Configuration
43
Converter Input Voltage
43
Reducing Bearing Currents
44
Insulated Bearings When Operating the Converter
45
Figure 4-2 Schematic Representation of a Single Drive
46
Figure 4-3 Schematic Representation of a Tandem Drive
46
Converter Operation on a Grounded Network
47
Assembly
49
Safety Instructions for Mounting
49
Preparations for Installation
50
Requirements for Installation
50
Insulation Resistance and Polarization Index
50
Testing the Insulation Resistance and Polarization Index
51
Table 5-1 Stator Winding Insulation Resistance at 40° C
52
Prepare the Mating Faces (IM B3)
54
Prepare the Mating Face for a Flange Connection
54
Prepare the Mating Face for Wall Mounting
54
Lift the Machine to Where It will be Installed, and Position It
54
Preconditions for Correct Alignment and Secure Attachment
54
Checking the Load Handling Attachments
55
Removing the Rotor Shipping Brace
55
Removing the Rotor Shipping Brace from Machines in Vertical Type
55
Removing Anti-Corrosion Protection
56
Mounting the Output Elements
56
Figure 5-1 Balancing Type on the Drive-End Side
56
Lifting and Transportation
58
Putting the Machine down
59
Draining Condensation
60
Figure 5-2 Condensation Water Drain for Vertical Mounting
60
Roughly Aligning the Machine
61
Figure 5-3 Condensation Water Drain for Horizontal Mounting
61
Installing the Machine
62
Preconditions for Smooth, Vibration-Free Operation
62
Aligning the Machine to the Driven Machine and Mounting (IM B3 / IM B35)
62
Table 5-2 Permissible Deviations for Aligning the Machine with Flexible Coupling
63
Figure 5-4 Schematic Diagram: Aligning the Machine to the Driven Machine
63
Aligning the Machine to the Driven Machine and Attaching It to It (IM B5)
64
Aligning the Machine to the Driven Machine and Attaching It to It (IM V1, IM V10)
65
Axial and Radial Forces
65
Electrical Connection
67
Safety Instructions for the Electrical Connection
67
Basic Rules
67
Terminal Box
68
Figure 6-1 Water Drip Loop
68
Terminal Box 1XB1621
69
Terminal Box 1XB1631
69
Figure 6-2 Terminal Box 1XB1621
69
Figure 6-3 Terminal Box 1XB1631
69
Terminal Box 1XB7730
70
Figure 6-4 Terminal Box 1XB7730
70
Terminal Box 1XB7731
71
Terminal Box 1XB7740
71
Figure 6-5 Terminal Box 1XB7731
71
Figure 6-6 Terminal Box 1XB7740
71
Terminal Box 1XB7750
72
Rotating the Terminal Box
72
Figure 6-7 Terminal Box 1XB7750
72
Mounting/Removing the Terminal Box
75
Preparation
76
Terminal Designation
76
Selecting Cables
76
Table 6-1 Terminal Designations Using the 1U1-1 as an Example
76
Connecting the Grounding Conductor
77
Connection Without Terminal Box
78
Connecting the Machine for a Specific Direction of Rotation
79
Undrilled Entry Plate
79
Inserting and Routing the Cables
80
Bringing Cables into the Terminal Box 1XB
80
Table 6-2 Connection Technology (with Cable Lug / Connection Without Cable Lug)
80
Figure 6-8 Strain Relief Device and Sealing Insert
80
Bringing Cables into the Terminal Box 1XB
81
Table 6-3 Cable Entry Plate Versions
81
Laying Cables
82
Connecting Cables with Cable Lugs
82
Connecting Cables Without Cable Lugs
83
Figure 6-9 Connection with Cable Lug and Fixing Screw (Schematic Diagram)
83
Figure 6-10 Connection Using Terminal Clamps (Schematic Diagram)
84
Use of Aluminum Conductors
85
Using Single-Stranded Cables
85
Internal Equipotential Bonding
85
Stepless Mating Face for the Seal in the Terminal Box Cover
86
Minimum Air Clearances
86
Table 6-4 Minimum Air Clearance Dependent on Rms Value of the Alternating Voltage U
86
Finishing Connection Work
87
Connecting the Auxiliary Circuits
87
Selecting Cables
87
Bringing Cables into the Auxiliary Terminal Box and Routing Them
88
Connecting Temperature Monitoring for the Stator Winding
88
Terminating the Connection Work (Auxiliary Circuit)
89
Start-Up
91
Checks to be Carried out Prior to Commissioning
91
Converter Operation
92
Operation on a Converter with a Low Pulse Frequency
93
Measuring the Insulation Resistance before Commissioning
93
Greasing the Roller Bearings Prior to Commissioning
94
Setting the Automatic Regreasing System
95
Setpoint Values for Monitoring the Bearing Temperature
95
Table 7-1 Set Values for Monitoring the Bearing Temperatures before Commissioning
95
Table 7-2 Set Values for Monitoring the Bearing Temperatures
95
Set Values for Monitoring the Winding Temperature
96
Test Run
96
Table 7-3 Set Value for Commissioning
96
Table 7-4 Set Values During Normal Operation
96
Switching off
98
Setting the Motor Parameters at the Converter
98
Selecting the Motor Type and Motor Data in the STARTER Program
98
Figure 7-1 Selecting a Motor Type
99
Figure 7-2 Entering the Motor Data
100
Commissioning at the SINAMICS S/G Converter Using the AOP30
101
Commissioning at the SINAMICS G120P Inverter Using the IOP
104
Operation
105
Safety Instructions for Operation
105
Switching on the Machine
107
Regreasing Roller Bearings
107
Stoppages
107
Avoidance of Condensation or Formation of Condensation Within the Machine
108
Avoidance of Damage to Roller Bearings During Stoppages
108
Measurement of the Insulation Resistance after an Extended Stoppage
108
Decommissioning the Machine
109
Re-Commissioning the Machine
109
Switching on Again after an Emergency Switching-Off
109
Faults
109
Inspections in the Event of Faults
109
Electrical Faults
110
Mechanical Faults
110
Table 8-1 Electrical Faults
110
Table 8-2 Mechanical Faults
110
Roller Bearing Faults
112
Table 8-3 Roller Bearing Faults
112
Maintenance
113
Inspection and Maintenance
113
Safety Instructions for Inspection and Maintenance
113
Measuring the Insulation Resistance During the Course of Maintenance Work
115
Inspections in the Event of Faults
115
First Service after Installation or Repair
115
Table 9-1 Checks after Assembly or Repair
115
General Inspection
116
Table 9-2 Checks that Have to be Performed During the General Inspection
116
Servicing and Maintaining the Anti-Condensation Heating
117
Assessing the Roller Bearings
117
Roller Bearings with Automatic Regreasing System
117
Regreasing Intervals and Types of Grease for Operating Roller Bearings
117
Table 9-3 Criteria for Selecting Rolling Bearing Greases
118
Table 9-4 Rolling Bearing Greases for Vertical and Horizontal Types of Construction
119
Table 9-5 Alternative Greases with NLGI Class 2 for Motors of Horizontal Construction
119
Sealing the Rolling-Contact Bearings ("Increased Degree of Protection" Option)
121
Cleaning the Cooling Air Ducts
121
Replacing a Filter Mat
121
Installing Filter Mats
122
Touch up any Damaged Paintwork
122
Maintaining Terminal Boxes
122
Corrective Maintenance
123
Prepare Servicing Work
123
Screws with Precote Coating
124
External Fan
124
Fan Cowl
124
External Fan Made of Plastic
125
External Fan Made of Welded Sheet Steel
125
Figure 9-1 Ventilation (Schematic Diagram with Radial Fan)
125
Roller-Contact Bearings
126
Removing Roller Bearing
126
Figure 9-2 External Fan Made of Welded Sheet Steel
126
Remove V Ring
127
Figure 9-3 Remove the V Ring
127
Removing the Labyrinth Sealing Ring
128
Figure 9-4 Disassembling the Labyrinth Sealing Ring (Schematic Diagram)
128
Installing Roller Bearings
129
Install the V Ring
130
Installing the V Ring ("Increased Degree of Protection" Option)
130
Figure 9-5 Install the V Ring
130
Installing the Labyrinth Sealing Ring
131
Figure 9-6 Roller-Contact Bearing with Grease Chamber (Schematic Diagram)
131
Seal the Motor
132
Figure 9-7 Position the Set Screws for the Labyrinth Sealing Ring on the Outer Bearing Cover
132
Spare Parts
133
Ordering Data
133
Ordering Spare Parts Via the Internet
134
Anti-Condensation Heating
134
Housing, Stators and Rotors
135
Table 10-1 Spare Parts for Housing, Stators and Rotors
135
Figure 10-1 Housing, Stators and Rotors
135
Ventilation
137
Table 10-2 Spare Parts for Ventilation
137
Air Filter
138
Table 10-3 Spare Parts Air Filter
138
Roller Bearing Cartridge at the Drive and Non-Drive End
139
Table 10-4 Spare Parts for the Bearing Cartridge at the Drive End and Non-Drive End
139
Figure 10-2 Bearing Cartridge at the Drive End and Non-Drive End
139
Roller Bearing Cartridge at the Drive and Non-Drive End
140
Table 10-5 Spare Parts for the Bearing Cartridge at the Drive End and Non-Drive End
140
Figure 10-3 Bearing Cartridge at the Drive End and Non-Drive End
140
Speed Sensor (Optional)
141
Table 10-6 Spare Parts, Speed Sensor Assembly
141
Terminal Box 1XB1621
142
Table 10-7 Terminal Box 1XB1621 Spare Parts
142
Figure 10-4 Terminal Box 1XB1621 with Standard Cable Entry
142
Figure 10-5 Two-Part Cable Entry
142
Table 10-8 Additional Spare Parts
143
Terminal Box 1XB1631
144
Table 10-9 Additional Spare Parts for Terminal Box 1XB1631 with Split Cable Entry
144
Terminal Box 1XB7730
145
Table 10-10 Main Terminal Box 1XB7730 Spare Parts
145
Terminal Box 1XB7731
146
Table 10-11 Additional Spare Parts
146
Table 10-12 Main Terminal Box 1XB7731 Spare Parts
146
Terminal Box 1XB7740
147
Table 10-13 Additional Spare Parts
147
Terminal Box 1XB7750
148
Auxiliary Terminal Box 1XB9014
149
Auxiliary Terminal Box 1XB9015
150
1XB9016 Auxiliary Terminal Box
151
Auxiliary Terminal Box 1XB302
152
Disposal
153
Rohs - Restricting the Use of Certain Hazardous Substances
153
Information According to Article 33 of the REACH Regulation
153
Preparing for Disassembly
154
Dismantling the Machine
154
Disposal of Components
154
Service and Support
157
Technical Data and Drawings
159
Tightening Torques for Screw and Bolt Connections
159
Quality Documents
161
Index
163
Siemens SIMOTICS FD 1LL1 Operating Instructions Manual (168 pages)
Induction motor
Brand:
Siemens
| Category:
Engine
| Size: 8.62 MB
Table of Contents
Edition
4
Table of Contents
5
About These Instructions
13
Compiling Personal Documents
13
Introduction
13
Information for the Nominated Person in Control of the Electrical Installation
15
Safety Information
15
The Five Safety Rules
15
Qualified Personnel
16
Safe Handling
16
Electrostatic Sensitive Devices
18
Electromagnetic Compatibility
19
Interference Immunity
19
Electromagnetic Fields When Operating Electrical Power Engineering Installations
20
Interference Voltages When Operating the Converter
20
Description
21
Table 3-1 Machine Design
21
Image
22
Schematic of the Rating Plate
22
Ensuring Cooling
29
Observing the Operating Mode
29
Preparations for Use
29
Safety-Related Aspects to Consider When Configuring the Plant
29
Space Required for Ventilation
30
Space Required for Ventilation (Option, Air Filter)
30
Interlock Circuit for Anti-Condensation Heating
31
Interlock Circuit for the Automatic Regreasing System (Option)
31
Thermal Motor Protection
31
Thermal Motor Protection Using PTC Thermistors (Option)
31
Noise Emissions
32
Support Base for IM B5 Construction Type
32
Phase Synchronization During Supply System Switching
33
Rotational Speed Limit Values
33
System-Inherent Frequencies
33
Torsional Loading of the Drive Train Due to Faults in the Electrical Supply
33
Checking the Delivery
34
Requirements for Safe Lifting and Transporting
34
Transport and Storage
34
Image 4-1 Axial Location of the Rotor
36
Securing the Rotor
36
Storage
37
Transporting the Machine Set
37
Protection against Corrosion
40
Storing the Filter Mats (Option, Air Filter)
40
Converter Operation
41
Reducing Bearing Currents
41
Supply Line Configuration
41
Image 4-2 Schematic Representation of a Single Drive
43
Insulated Bearings When Operating the Converter
43
Image 4-3 Schematic Representation of a Tandem Drive
44
Assembly
45
Preparations for Installation
45
Requirements for Installation
45
Insulation Resistance and Polarization Index
46
Testing the Insulation Resistance and Polarization Index
46
Prepare the Mating Face for a Flange Connection
49
Prepare the Mating Face for Wall Mounting
49
Prepare the Mating Faces (IM B3)
49
Checking the Load Handling Attachments
50
Lift the Machine to Where It will be Installed, and Position It
50
Preconditions for Correct Alignment and Secure Attachment
50
Removing the Rotor Shipping Brace
50
Removing Anti-Corrosion Protection
51
Removing the Rotor Shipping Brace from Machines in Vertical Type
51
Image 5-1 Balancing Type on the Drive-End Side
52
Mounting the Output Elements
52
Requirements for Safe Lifting and Transporting
54
Draining Condensation
56
Putting the Machine down
56
Image 5-2 Condensation Water Drain for Vertical Mounting
57
Image 5-3 Condensation Water Drain for Horizontal Mounting
57
Installing the Machine
58
Roughly Aligning the Machine
58
Safety Instructions for Installation
58
Preconditions for Smooth, Vibration-Free Operation
59
Selecting Fixing Screws
59
Aligning the Machine to the Driven Machine and Mounting (IM B3 / IM B35)
60
Image 5-4 Schematic Diagram: Aligning the Machine to the Driven Machine
60
Aligning the Machine to the Driven Machine and Attaching It to It (IM B5)
61
Aligning the Machine to the Driven Machine and Attaching It to It (IM V1, IM V10)
62
Fastening the Support Base (IM B5)
62
Axial and Radial Forces
63
Electrical Connection
65
Safety Instructions Relating to the Electrical Connection
65
Terminal Box
65
Image 6-1 Terminal Box 1XB1621
66
Terminal Box 1XB1621
66
Image
67
Terminal Box 1XB1631
67
Image 6-3 Terminal Box 1XB7730
68
Image 6-4 Terminal Box 1XB7731
68
Terminal Box 1XB7730
68
Terminal Box 1XB7731
68
Image 6-5 Terminal Box 1XB7740
69
Terminal Box 1XB7740
69
Image
70
Image 6-6 Terminal Box 1XB7750
70
Rotating the Terminal Box
70
Terminal Box 1XB7750
70
Mounting/Removing the Terminal Box
73
Connecting the Grounding Conductor
74
Preparation
74
Selecting Cables
74
Terminal Designation
74
Brought-Out Cables - Connection Without Terminal Box
75
Connecting the Machine for a Specific Direction of Rotation
76
Connection
76
Bringing Cables into the Terminal Box 1XB
77
Strain Relief Device and Sealing Insert
77
Bringing Cables into the Terminal Box 1XB
78
Laying Cables
79
Connecting Cables with Cable Lugs
80
Connecting Cables Without Cable Lugs
80
Image 6-8 Connection with Cable Lug and Fixing Screw (Schematic Diagram)
80
Image 6-9 Connection Using Terminal Clamps (Schematic Diagram)
82
Internal Equipotential Bonding
83
Use of Aluminum Conductors
83
Using Single-Stranded Cables
83
Minimum Air Clearances
84
Stepless Mating Face for the Seal in the Terminal Box Cover
84
Connecting the Auxiliary Circuits
85
Finishing Connection Work
85
Selecting Cables
85
Bringing Cables into the Auxiliary Terminal Box and Routing Them
86
Connecting Temperature Monitoring for the Stator Winding
86
Terminating the Connection Work (Auxiliary Circuit)
87
Converter Operation
88
Maximum Peak Voltage at the Motor Terminals
88
Operation on a Converter with a Low Pulse Frequency
88
Converter Operation on a Grounded Network
89
Checks to be Carried out Prior to Commissioning
91
Start-Up
91
Measuring the Insulation Resistance before Commissioning
92
Greasing the Roller Bearings Prior to Commissioning
93
Setpoint Values for Monitoring the Bearing Temperature
94
Setting the Automatic Regreasing System
94
Set Values for Monitoring the Winding Temperature
95
Test Run
95
Selecting the Motor Type and Motor Data in the STARTER Program
97
Setting the Motor Parameters at the Converter
97
Switching off
97
Image 7-1 Selecting a Motor Type
98
Image
99
Image 7-2 Entering the Motor Data
99
Commissioning at the SINAMICS S/G Converter Using the AOP30
100
Commissioning at the SINAMICS G120P Inverter Using the IOP
103
Operation
105
Safety Guidelines in Operation
105
Switching on the Machine
106
Regreasing Roller Bearings
107
Stoppages
107
Switching off the Anti-Condensation Heating
107
Avoidance of Condensation or Formation of Condensation Within the Machine
108
Avoidance of Damage to Roller Bearings During Stoppages
108
Measurement of the Insulation Resistance after an Extended Stoppage
108
Decommissioning the Machine
109
Faults
109
Inspections in the Event of Faults
109
Re-Commissioning the Machine
109
Switching on Again after an Emergency Switching-Off
109
Electrical Faults
110
Mechanical Faults
110
Roller Bearing Faults
112
Inspection and Maintenance
113
Maintenance
113
Safety Instructions for Inspection and Maintenance
113
Measuring the Insulation Resistance During the Course of Maintenance Work
114
First Service after Installation or Repair
115
Inspections in the Event of Faults
115
General Inspection
116
Servicing and Maintaining the Anti-Condensation Heating
116
Servicing the Roller Bearings
116
Regreasing Intervals and Types of Grease for Operating Roller Bearings
117
Roller Bearings with Automatic Regreasing System
117
Cleaning the Cooling Air Ducts
121
Replacing a Filter Mat
121
Sealing the Rolling-Contact Bearings ("Increased Degree of Protection" Option)
121
Installing Filter Mats
122
Corrective Maintenance
123
Maintaining Terminal Boxes
123
Touch up any Damaged Paintwork
123
Prepare Servicing Work
124
External Fan
125
External Fan Made of Plastic
125
Fan Cowl
125
External Fan Made of Welded Sheet Steel
126
Image
126
Ventilation (Schematic Diagram with Radial Fan)
126
Removing Roller Bearing
127
Roller-Contact Bearings
127
Image
128
Remove the V Ring
128
Remove V Ring
128
Disassembling the Labyrinth Sealing Ring (Schematic Diagram)
129
Removing the Labyrinth Sealing Ring
129
Assembling the Rolling-Contact Bearings
130
Image 9-5 Install the V Ring
131
Install the V Ring
131
Installing the V Ring ("Increased Degree of Protection" Option)
131
Image
132
Image 9-6 Roller-Contact Bearing with Grease Chamber (Schematic Diagram)
132
Installing the Labyrinth Sealing Ring
132
Position the Set Screws for the Labyrinth Sealing Ring on the Outer Bearing Cover
133
Seal the Motor
133
Anti-Condensation Heating
135
Ordering Data
135
Roller Bearings
135
Spare Parts
135
Housing, Stators and Rotors
136
Image 10-1 Housing, Stators and Rotors
136
Ventilation
137
Air Filter
138
Image 10-2 Bearing Cartridge at the Drive End and Non-Drive End
139
Roller Bearing Cartridge at the Drive and Non-Drive End
139
Image 10-3 Bearing Cartridge at the Drive End and Non-Drive End
140
Roller Bearing Cartridge at the Drive and Non-Drive End
140
Speed Sensor (Optional)
141
Image 10-4 Terminal Box 1XB1621 with Standard Cable Entry
142
Image 10-5 Two-Part Cable Entry
142
Terminal Box 1XB1621
142
Image 10-6 Terminal Box 1XB1631
144
Terminal Box 1XB1631
144
Image 10-7 Main Terminal Box 1XB7730
145
Terminal Box 1XB7730
145
Image 10-8 Main Terminal Box 1XB7731
146
Terminal Box 1XB7731
146
Image 10-9 Main Terminal Box 1XB7740
147
Terminal Box 1XB7740
147
Image 10-10 Main Terminal Box 1XB7750 with Standard Cable Entry
148
Terminal Box 1XB7750
148
Auxiliary Terminal Box 1XB9014
149
Image 10-11 Auxiliary Terminal Box 1XB9014
149
Auxiliary Terminal Box 1XB9015
150
Image 10-12 Auxiliary Terminal Box 1XB9015
150
1XB9016 Auxiliary Terminal Box
151
Image 10-13 1XB9016 Auxiliary Terminal Box
151
Auxiliary Terminal Box 1XB302
152
Image 10-14 Auxiliary Terminal Box 1XB302
152
Dismantling the Machine
153
Disposal
153
Rohs - Restricting the Use of Certain Hazardous Substances
153
Disposal of Components
154
Service and Support
155
Technical Data and Drawings
157
Tightening Torques for Screw and Bolt Connections
157
Quality Documents
159
Additional Documents
161
Additional Documents on CD
161
D.1 Additional Documents on CD
161
Index
163
Advertisement
Advertisement
Related Products
Siemens SIMOTICS FD 1MH1
Siemens SIMOTICS FD 1MQ1
Siemens SIMOTICS FD 1MM1 Series
Siemens SIMOTICS FD 1LH1
Siemens SIMOTICS FD 1LN1
Siemens SIMOTICS FD 1LM1
Siemens SIMOTICS FD 1MN1
Siemens SIMOTICS FD 1LP1
Siemens SIMOTICS FD 1LQ1
Siemens SIMOTICS XP 1LA5
Siemens Categories
Industrial Equipment
Controller
Control Unit
Oven
Washer
More Siemens Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL